CN216540161U - Marine kitchen waste integrated treatment device - Google Patents

Marine kitchen waste integrated treatment device Download PDF

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CN216540161U
CN216540161U CN202123088707.7U CN202123088707U CN216540161U CN 216540161 U CN216540161 U CN 216540161U CN 202123088707 U CN202123088707 U CN 202123088707U CN 216540161 U CN216540161 U CN 216540161U
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reaction chamber
stirring
pipeline
drainage
kitchen waste
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付显利
遆丽军
高彦宁
张桢
李建
刘庆
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China Shipbuilding Industry Group Environmental Engineering Co ltd
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China Shipbuilding Industry Group Environmental Engineering Co ltd
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Abstract

一种船用餐厨余垃圾一体化处理装置,属于餐厨/余垃圾处理领域。包括装置本体和面板,所述装置本体(1)包括进料口(2)、反应仓(3)、搅拌系统(4)、排水系统(5)、排渣口、进水管路(7)、除臭系统(8)、电控系统、移动和吊装组件;能够克服现有船舶餐厨余处理装置存在的的缺点,使得在船舶上处理餐厨余垃圾更高效方便,而且能满足环境保护的要求。

Figure 202123088707

An integrated processing device for shipboard kitchen waste belongs to the field of kitchen/waste disposal. Including a device body and a panel, the device body (1) includes a feed port (2), a reaction chamber (3), a stirring system (4), a drainage system (5), a slag discharge port, a water inlet pipeline (7), The deodorization system (8), the electric control system, the moving and hoisting components can overcome the shortcomings of the existing ship food waste treatment device, make the treatment of food waste on the ship more efficient and convenient, and can meet the requirements of environmental protection. Require.

Figure 202123088707

Description

Marine kitchen waste integrated treatment device
Technical Field
The utility model belongs to the field of kitchen/waste disposal, and relates to equipment for disposing kitchen/waste on a ship.
Background
The kitchen (residual) garbage refers to raw materials and finished products (cooked food) or residues of food needed by diet. The main characteristics of the kitchen (residual) garbage are that the organic matter and the water content are high, the kitchen (residual) garbage is easy to decay, and harmful substances such as pathogenic microorganisms are easy to grow. Improper treatment of kitchen waste (residual) is easy to pollute the environment, harm human health and spread diseases, and is an important pollution source for the environment. Due to the structural particularity and the high fluidity of the ship, a large amount of garbage needs to be treated. Therefore, according to the characteristics of small size, high efficiency and strong operability of ship corollary equipment, special kitchen waste treatment equipment for ships needs to be developed.
The revised case of the convention V2016 of the International convention on preventing ship from polluting was formally valid in 2018, 3 and 1, of the International maritime organization MEPC.277 (70). The food waste is regulated to be discharged after being treated. The national department of transportation regulation: the restaurant sewage such as residual oil, residual vegetables, soup and the like generated by the passenger transport ship is managed according to kitchen garbage, and the ship needs to collect the kitchen garbage and then send the kitchen garbage to a receiving facility. The ship generating the garbage should be provided with a collection and storage or pretreatment facility device for preventing the garbage from polluting a water area, all the garbage is delivered to a receiving facility, and the ship can be provided with a garbage pressing device or a kitchen garbage microbiological treatment device according to the garbage generation amount and the voyage condition, so that the garbage delivering amount is reduced.
At present, the main methods for treating kitchen garbage of ships at home and abroad comprise: shore sending disposal, incineration disposal, crushing and discharging. The garbage disposal capacity of the bank sending disposal is large; the incineration disposal method has large equipment investment and can cause new pollution; the marine ecology is influenced by increasing the amount of marine garbage through crushing and discharging, and certain defects exist.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an integrated treatment device suitable for treating kitchen waste on a ship, which can overcome the defects of the existing ship kitchen waste treatment device, enables the kitchen waste treatment on the ship to be more efficient and convenient, and can meet the requirement of environmental protection. The device is suitable for the characteristics of small size, high efficiency and strong operability of ship corollary equipment, the kitchen garbage on the ship is treated by adopting a microbial degradation method, the kitchen garbage on the ship which is separately and separately collected can be effectively degraded, the generated degradation liquid is temporarily stored on the ship and then discharged into the sea, a small amount of residual residues are collected and sent to the shore for disposal, the on-site microbial degradation reduction treatment of the kitchen garbage (residual) on the ship is realized, and the device has the characteristics of low treatment cost, full-automatic operation, small occupied area and the like.
The object of the utility model is achieved by:
the utility model provides a marine surplus rubbish integration processing apparatus of kitchen cabinet, includes device body and panel, device body (1) includes feed inlet (2), reaction storehouse (3), mixing system (4), drainage system (5), row's cinder notch, water intake pipe (7), deodorization system (8), electrical system, removal and hoist and mount subassembly.
The feed inlet (2) is arranged in the middle of the top cover of the device reaction bin (3), and is supported by two spring air rods (12) when opened.
The reaction bin (3) is arranged on one side of the device and is horizontally arranged, the lower part of the reaction bin is a semi-cylindrical cavity, the cross section of the reaction bin is semi-circular, and the upper part of the reaction bin is a cuboid; and the bottom of the reaction bin (3) is provided with a sieve pore.
The stirring system (4) consists of a transmission component stirring motor (41), a driving chain wheel (42), a chain (43), a driven chain wheel (44) which are arranged on the other side of the device, and a stirring component stirring shaft (45) and blades (46) which are arranged in the reaction bin, wherein a plurality of blades (46) are respectively fixed on the stirring shaft (45), adjacent stirring blades are crossed by 90 degrees to form spiral arrangement, and preferably end plates are arranged at the end parts of the blades, and the end plates and the blade planes are inclined by 10 degrees, so that a stirring plug flow effect is achieved; the stirring motor (41) is fixedly connected with the driving chain wheel (42), the driving chain wheel (42) is in transmission connection with the driven chain wheel (44) through a chain (43), and the driven chain wheel (44) is fixedly connected with the stirring shaft (45).
The drainage system (5) consists of a sewage collecting tank (51), a drainage pump (52) and a drainage pipeline (53) which are arranged at the lower part of the reaction bin; the bottom of the sewage collecting tank (51) is obliquely arranged, one end of the sewage collecting tank is relatively higher, the other end of the sewage collecting tank is relatively lower, the sewage collecting tank (51) is sequentially connected with a drainage pump (52) and a drainage pipeline (53), and sewage flows into the drainage pump (52) from the relatively lower end and is discharged through the drainage pump and the drainage pipeline (53); the drainage pump is arranged on the side of the sewage collecting tank.
The slag discharge port is divided into two parts, wherein a first slag discharge port (61) is arranged on the side of the reaction bin, and a second slag discharge port (62) is arranged on the lower part of the reaction bin and close to the side of the device.
The water inlet pipeline (7) is divided into two paths after entering the device from the outside, one path is a sewage tank flushing pipeline (71) and enters from the relatively higher end of the sewage collecting tank (71), the other path is a water supplementing and flushing pipeline (72) and enters the top of the reaction bin, the water supplementing and flushing pipeline (72) is provided with a plurality of spray heads at the top of the reaction bin, the device is used for supplementing water to materials when in work, and is used for flushing residual dirt on the inner wall of the bin when in shutdown; a first valve (73) is arranged on the sewage tank flushing pipeline (71), and a second valve (74) is arranged on the water supplementing and flushing pipeline (72);
the deodorization system (8) comprises a deodorization box (81) and a deodorization fan (82), wherein the deodorization fan (82) is communicated with the reaction bin (3) through the deodorization box (81).
The electric control system is electrically connected with the stirring motor (41), the drainage pump (52), the deodorization fan (82) and the like and is used for controlling the operation; the electric control system comprises a PLC control box, an electric control box, a display screen and an emergency stop button. The display screen and the emergency stop button are arranged on the top cover of the device and are arranged as lower grooves. The display screen is operable by touch.
The moving and hoisting assembly (10) comprises a hook (101) and a caster (102). Four lifting hooks are arranged at four corners of the top of the device, and four casters are arranged at the lower part of the device.
The device is supported by a frame (11), and the outer face of the whole device of the frame (11) is fixed on the frame (11) by a panel (14); the panel (14) is installed outside the device main body, is made of metal plates in a bending mode, and is free of welding points and screws on the outer surface.
The device is also provided with four weighing sensors (13) which are positioned below the rack (11).
The utility model provides a marine surplus rubbish integration processing apparatus of kitchen utensil, has the advantage: at present, the application of similar products on ships is not available at home, and only test products are available at foreign countries. The device adopts a microbial degradation method to treat the kitchen waste on the ship, can effectively degrade the kitchen waste, has a reduction rate of 70-90 percent, and has the characteristics of low cost, full-automatic operation, small occupied area and the like. The panel on the outer surface of the device is made of metal plates in a bending mode, is free of welding points and screws, is easy to clean and manage, meets the requirements of GB 16798 plus 2019 on equipment structures in food machinery safety and sanitation and USPH sanitary standard, and can be cleaned and disassembled.
Drawings
FIG. 1 is an external view of a marine kitchen waste integrated treatment device;
FIG. 2 is a first perspective view of the marine kitchen waste integrated treatment device;
FIG. 3 is a second perspective view of the marine kitchen waste integrated treatment device;
FIG. 4 is a third perspective view of the marine kitchen waste integrated treatment device;
FIG. 5 is a side sectional view of the marine kitchen waste integrated treatment device;
FIG. 6 is a top sectional view of the marine kitchen waste integrated treatment device;
the device comprises a device body (1), a feed inlet (2), a reaction bin (3), a stirring system (4), a stirring motor (41), a driving chain wheel (42), a chain (43), a driven chain wheel (44), a stirring shaft (45), a blade (46), a drainage system (5), a sewage collection tank (51), a drainage pump (52), a drainage pipeline (53), a first slag discharge port (61), a second slag discharge port (62) and a water inlet pipeline (7), the device comprises a flushing pipeline (71), a water replenishing pipeline (72), a first valve (73), a second valve (74), a deodorization system (8), a deodorization box (81), a deodorization fan (82), a PLC control box (91), an electrical control box (92), a display screen (93), an emergency stop button (94), a lifting hook (101), a caster (102), a rack (11), a spring push rod (12), a weighing sensor (13) and a panel (14).
Detailed Description
The present invention will be described in detail with reference to examples, but the present invention is not limited to the examples.
Example 1
The structure is shown in figures 1-5, the utility model provides a marine kitchen waste integrated treatment device, the daily treatment capacity of the device is 600Kg, the device can be used in a restaurant of about 1200 people, and the device comprises a device body 1 and a panel 14. The device body 1 comprises a feeding hole 2, a reaction bin 3, a stirring system 4, a drainage system 5, a slag discharging hole 6, a water inlet pipeline 7, a deodorization system 8, an electric control system, a moving and hoisting assembly and a rack 11. The panel 14 is installed in the device main part outside, and the panel adopts the panel beating to bend the preparation, and the surface does not have the welding point, does not have the screw, and easy clean is arranged, satisfies USPH sanitary standard.
The kitchen waste is fed into a reaction bin 3 through a feeding hole 2, and after a microbial agent is added, a stirring system 4 is used for stirring and degrading. The kitchen garbage is degraded to generate sewage and waste gas, the sewage enters the drainage system 5 through the sieve mesh at the bottom of the reaction bin 3 and is discharged, the waste gas is discharged after being deodorized and purified by the deodorization system 8, water needed in the reaction process is supplemented by the water inlet pipeline 7, and the residual residues are discharged periodically through the first slag discharge port 61 and the second slag discharge port 62 after the reaction.
Further, the feed inlet 2 is arranged in the middle of the top cover of the reaction bin 3 of the device, and is supported by two spring gas rods 12 when the reaction bin is opened.
Further, the reaction bin 3 is arranged on one side of the device and is horizontally arranged, the section of the lower part of the reaction bin is semicircular, and the upper part of the reaction bin is a cuboid; and the bottom of the reaction bin 3 is provided with a sieve pore.
The stirring system 4 is composed of a transmission component stirring motor 41, a driving chain wheel 42, a chain 43, a driven chain wheel 44, a stirring component stirring shaft 45 and blades 46, wherein the transmission component stirring motor 41, the driving chain wheel 42, the chain 43 and the driven chain wheel 44 are arranged on the other side of the device, the stirring component stirring shaft 45 and the blades 46 are arranged in the reaction bin, the blades 46 are respectively fixed on the stirring shaft 45, the adjacent stirring blades are crossed by 90 degrees to form spiral arrangement, end plates are arranged at the end parts of the blades, the end plates and the rib plate plane are inclined by 10 degrees, and a stirring plug flow effect is achieved.
Further, the drainage system 5 is composed of a sewage collection tank 51, a drainage pump 52 and a drainage pipeline 53 which are arranged at the lower part of the reaction chamber 3. The bottom of the sewage collecting tank 51 is arranged obliquely, one end of the sewage collecting tank is relatively higher, the other end of the sewage collecting tank is relatively lower, and sewage flows into the drainage pump 52 from the relatively lower end and is discharged through the drainage pump 52; the drain pump 52 is provided at a side of the sewage collection tank 51.
Further, there are two slag outlets 6, wherein the first slag outlet 61 is arranged at the side of the reaction chamber 3, and the second slag outlet 62 is arranged at the lower part of the reaction chamber 3, near the side of the device.
Furthermore, the water inlet pipeline 7 is divided into two paths after entering the device from the outside, one path is a sewage tank flushing pipeline 71 and enters from the relatively high end of the sewage collecting tank 71, the other path of water supplementing pipeline 72 enters the top of the reaction bin 3, a plurality of spray heads are arranged at the top of the reaction bin through the water supplementing and flushing pipeline 72, and the device is used for supplementing water to materials during working and flushing residual dirt on the inner wall of the bin when the device is stopped.
Further, the deodorization system 8 is composed of a deodorization box 81, a deodorization fan 82 and an exhaust pipeline.
Further, the electronic control system comprises a PLC control box 91, an electric control box 92, a display screen 93 and an emergency stop button 94. The display screen 93 and the emergency stop button 94 are arranged on the top cover of the device and are arranged as lower grooves. The display screen 93 is touch operable.
Further, the moving and lifting assembly comprises a hook 101 and a caster 102. The four hooks 101 are arranged at the four corners of the top of the device, and the four casters 102 are arranged at the lower part of the frame 11.
Further, the frame 11 is used to support the entire apparatus.
Further, the device is also provided with four weighing sensors 13 which are positioned below the machine frame 11.
Further, the panel 14 is installed outside the device main body, and the panel is made of metal plate through bending, and the outer surface has no welding point and no screw. Easy cleaning and cleaning, meets the equipment structure requirements in GB 16798-.

Claims (5)

1.一种船用餐厨余垃圾一体化处理装置,其特征在于,包括装置本体和面板,所述装置本体(1)包括进料口(2)、反应仓(3)、搅拌系统(4)、排水系统(5)、排渣口、进水管路(7)、除臭系统(8)、电控系统、移动和吊装组件;1. An integrated processing device for marine kitchen waste, characterized in that it comprises a device body and a panel, and the device body (1) comprises a feeding port (2), a reaction chamber (3), and a stirring system (4) , drainage system (5), slag discharge port, water inlet pipeline (7), deodorization system (8), electric control system, mobile and hoisting components; 所述进料口(2)设在装置反应仓(3)顶盖的中间,打开时有两个弹簧气杆(12)支撑;The feeding port (2) is arranged in the middle of the top cover of the reaction chamber (3) of the device, and is supported by two spring gas bars (12) when opened; 所述反应仓(3)设在装置的一侧,呈卧式布置,下部为半圆柱腔体,截面为半圆形,上部为长方体;所述反应仓(3)的底部设置筛孔;The reaction chamber (3) is arranged on one side of the device in a horizontal arrangement, the lower part is a semi-cylindrical cavity, the cross-section is a semicircle, and the upper part is a cuboid; the bottom of the reaction chamber (3) is provided with sieve holes; 所述搅拌系统(4)由设在装置另一侧的传动组件搅拌电机(41)、主动链轮(42)、链条(43)、从动链轮(44)及设在反应仓内的搅拌组件搅拌轴(45)、桨叶(46)组成,多个桨叶(46)分别固定在搅拌轴(45)上,相邻的搅拌桨叶交叉90°成螺旋排列;搅拌电机(41)与主动链轮(42)固定连接,主动链轮(42)通过链条(43)与从动链轮(44)传动连接,从动链轮(44)与搅拌轴(45)固定连接;The stirring system (4) consists of a stirring motor (41), a driving sprocket (42), a chain (43), a driven sprocket (44) and a stirring motor (41) arranged in the reaction chamber, which are arranged on the other side of the device. The assembly consists of a stirring shaft (45) and a paddle (46), a plurality of paddles (46) are respectively fixed on the stirring shaft (45), and adjacent stirring paddles cross 90° to form a spiral arrangement; the stirring motor (41) and the The driving sprocket (42) is fixedly connected, the driving sprocket (42) is drivingly connected with the driven sprocket (44) through the chain (43), and the driven sprocket (44) is fixedly connected with the stirring shaft (45); 所述排水系统(5)由设在反应仓下部的污水收集槽(51)、排水泵(52)及排水管路(53)组成;所述污水收集槽(51)底部呈倾斜布置,一端位置相对较高,一端位置相对较低,污水收集槽(51)依次与排水泵(52)及排水管路(53)连接,污水从相对较低的一端流入排水泵(52),经排水泵和排水管路(53)排出;所述排水泵设在污水收集槽的侧边;The drainage system (5) is composed of a sewage collection tank (51), a drainage pump (52) and a drainage pipeline (53) arranged at the lower part of the reaction chamber; Relatively high, one end is relatively low, the sewage collection tank (51) is connected to the drainage pump (52) and the drainage pipeline (53) in turn, the sewage flows into the drainage pump (52) from the relatively lower end, and passes through the drainage pump and The drainage pipeline (53) is discharged; the drainage pump is arranged on the side of the sewage collection tank; 所述排渣口有两个,其中排渣口一(61)设在反应仓的侧边,排渣口二(62)设在反应仓的下部,靠近装置的侧边;There are two slag discharge ports, wherein the first slag discharge port (61) is located on the side of the reaction chamber, and the second slag discharge port (62) is located at the lower part of the reaction chamber, close to the side of the device; 所述进水管路(7)由外部进入装置后,分成两路,一路为污水槽冲洗管路(71),从污水收集槽(51)相对较高的一端进入,另一路补水和冲洗管路(72)进入反应仓顶部,补水和冲洗管路(72)在反应仓顶部设有多个喷头,装置工作时用于物料补水,装置停机时用于冲洗仓内壁上的残留污垢;污水槽冲洗管路(71)上安装有第一阀门(73),补水和冲洗管路(72)上安装有第二阀门(74);After entering the device from the outside, the water inlet pipeline (7) is divided into two channels, one is the sewage tank flushing pipeline (71), which enters from the relatively high end of the sewage collection tank (51), and the other is the water supply and flushing pipeline. (72) Entering the top of the reaction chamber, the water replenishment and flushing pipeline (72) is provided with a plurality of nozzles at the top of the reaction chamber, which are used for material replenishment when the device is in operation, and used to wash the residual dirt on the inner wall of the chamber when the device is shut down; A first valve (73) is installed on the pipeline (71), and a second valve (74) is installed on the water replenishing and flushing pipeline (72); 所述除臭系统(8)包括除臭箱(81)、除臭风机(82),除臭风机(82)经由除臭箱(81)与反应仓(3)连接连通;The deodorizing system (8) comprises a deodorizing box (81), a deodorizing fan (82), and the deodorizing fan (82) is connected and communicated with the reaction chamber (3) via the deodorizing box (81); 所述电控系统与搅拌电机(41)、排水泵(52)、除臭风机(82)等电连接,用于控制运行;The electric control system is electrically connected with the stirring motor (41), the drainage pump (52), the deodorizing fan (82), etc., for controlling the operation; 所述移动和吊装组件(10)包括吊钩(101)和脚轮(102),所述吊钩在装置顶部四个角上布置四个,所述脚轮在装置的下部设置四个。The moving and hoisting assembly (10) comprises hooks (101) and casters (102), the hooks are arranged at four corners at the top of the device, and the casters are arranged at the lower part of the device four. 2.按照权利要求1所述的一种船用餐厨余垃圾一体化处理装置,其特征在于,桨叶的端部设置端板,端板与桨叶平面倾斜10°,具有搅拌推流作用。2 . The integrated processing device for marine kitchen waste according to claim 1 , wherein an end plate is provided at the end of the paddle, and the end plate and the paddle plane are inclined by 10°, which has the effect of stirring and pushing flow. 3 . 3.按照权利要求1所述的一种船用餐厨余垃圾一体化处理装置,其特征在于,电控系统包括PLC控制箱、电气控制箱、显示屏及急停按钮;所述显示屏和急停按钮设在装置顶盖上,做下凹槽布置;所述显示屏可触摸操作。3. The integrated processing device for marine kitchen waste according to claim 1, wherein the electric control system comprises a PLC control box, an electric control box, a display screen and an emergency stop button; the display screen and the emergency stop button The stop button is arranged on the top cover of the device and is arranged in a lower groove; the display screen can be operated by touch. 4.按照权利要求1所述的一种船用餐厨余垃圾一体化处理装置,其特征在于,所述装置采用机架(11)支撑,机架(11)整个装置的外面采用面板(14)固定到机架(11)上;所述面板(14)安装在装置主体外面,面板采用钣金折弯制作,外表面没有焊接点,没有螺钉。4. An integrated processing device for marine dining and kitchen waste according to claim 1, characterized in that the device is supported by a rack (11), and a panel (14) is used for the outer surface of the entire device of the rack (11). It is fixed to the frame (11); the panel (14) is installed outside the main body of the device, the panel is made by bending sheet metal, and the outer surface has no welding points and no screws. 5.按照权利要求1所述的一种船用餐厨余垃圾一体化处理装置,其特征在于,所述装置还设有称重传感器(13)四个,位于机架(11)的下方。5 . The integrated processing device for shipboard kitchen waste according to claim 1 , wherein the device is further provided with four load cells ( 13 ), which are located below the rack ( 11 ). 6 .
CN202123088707.7U 2021-12-10 2021-12-10 Marine kitchen waste integrated treatment device Active CN216540161U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115107955A (en) * 2022-06-27 2022-09-27 上海外高桥造船有限公司 Collecting device
CN115625188A (en) * 2022-10-12 2023-01-20 上海汇凯电器有限公司 A marine biochemical waste treatment device and a method for treating kitchen waste using the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115107955A (en) * 2022-06-27 2022-09-27 上海外高桥造船有限公司 Collecting device
CN115107955B (en) * 2022-06-27 2023-12-26 上海外高桥造船有限公司 Collecting device
CN115625188A (en) * 2022-10-12 2023-01-20 上海汇凯电器有限公司 A marine biochemical waste treatment device and a method for treating kitchen waste using the same

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