CN216539956U - Automatic driven train wheel laser belt cleaning device - Google Patents

Abstract

The utility model discloses an automatic transmission train wheel laser cleaning device, belonging to the technical field of laser cleaning, the key points of the technical proposal are that the device comprises a box body, a first cover plate is movably arranged at the top of the box body, an installation plate is fixedly arranged at the bottom of the first cover plate, the bottom of the mounting plate is fixedly provided with a plurality of laser heads, so that the problems that when the existing train wheel is cleaned, the material to be cleaned is fixedly clamped, so as to prevent the material from deviating in the cleaning process and affecting the cleaning effect on the surface of the material to be cleaned, in the cleaning process, if manual turnover is adopted, not only the operation procedures of cleaning work are increased, but also is not beneficial to greatly improving the working efficiency, the pollutants on the surface of the cleaned material can fall off into fragments and generate some unpleasant gas, the conventional laser cleaning apparatus is not provided with a function of collecting and processing such fallen debris and gas.

Description

An automatic transmission train wheel laser cleaning device

technical field

The utility model relates to the technical field of laser cleaning, in particular to an automatic transmission train wheel laser cleaning device.

Background technique

The traditional cleaning industry has various cleaning methods, mostly using chemical agents and mechanical methods for cleaning. Today, people's awareness of environmental protection and safety is increasing, and the types of chemicals that can be used in industrial production cleaning will become less and less. , How to find a cleaner and non-destructive cleaning method is a problem we have to consider, and laser cleaning has the cleaning characteristics of no grinding, non-contact, no thermal effect and suitable for objects of various materials, and is considered to be the most reliable. , the most effective solution, and at the same time, laser cleaning can solve problems that cannot be solved by traditional cleaning methods.

When using laser cleaning, the material to be cleaned needs to be fixed and clamped first to prevent it from shifting during the cleaning process, which will affect the cleaning effect of the surface of the material to be cleaned. It not only increases the operation process of cleaning work, but also is not conducive to the improvement of work efficiency. The pollutants on the surface of the cleaned material will fall off into debris, and some unpleasant gas will be produced, while the conventional laser cleaning device does not It has the function of collecting and processing these falling debris and gas.

Utility model content

The utility model provides an automatic transmission train wheel laser cleaning device, which solves the problem that in the prior art, the material to be cleaned is fixed and clamped, so as to prevent it from shifting during the cleaning process, which affects the surface of the material to be cleaned. Cleaning effect, in the cleaning process, if the surface is turned manually, it will not only increase the operation process of the cleaning work, but also is not conducive to the improvement of the work efficiency. The pollutants on the surface of the cleaned material will fall off into debris, and the output There are some unpleasant gases, and the conventional laser cleaning device does not have the problem of collecting and processing these fallen debris and gases.

The utility model is realized in this way. An automatic transmission train wheel laser cleaning device includes a box body, a first cover plate is movably installed on the top of the box body, and a mounting plate is fixedly installed at the bottom of the first cover plate. , a plurality of laser heads are fixedly installed on the bottom of the mounting plate, a filter box is fixedly installed on the top of the first cover plate, a second cover plate is movably installed on the top of the filter box, and the left side of the box body An air extraction mechanism is provided, the air outlet end of the air extraction mechanism is communicated with the filter box, the air intake end of the air extraction mechanism is communicated with the box body, and two fixing mechanisms are arranged inside the box body;

The air extraction mechanism includes a bellows, a fan, a first duct, a second duct and an air extraction head, the bellows is fixedly installed on the left side of the box body, the fan is fixedly installed on the front side of the bellows, and the first duct is close to the One end of the bellows is communicated with the left side of the bellows, one end of the first pipe away from the bellows is communicated with the left side of the filter box, the second duct is communicated with the right side of the bellows, and the suction head is fixedly installed on the box body The end of the second pipe away from the air box extends to the inner cavity of the box body and is fixedly connected with the air extraction head.

In order to avoid the effect of the exhaust gas causing harm to the health of the staff, as an automatic transmission train wheel laser cleaning device of the present invention, it is preferable that a filter plate is fixedly installed inside the filter box, and the filter plate is The interior of the filter box is provided with activated carbon particles, an exhaust pipe is fixedly installed on the rear side of the filter box, and a valve is fixedly installed on the surface of the exhaust pipe.

In order to drive the train wheel to turn over and facilitate the effect of cleaning other surfaces of the train wheel, as an automatic transmission train wheel laser cleaning device of the present invention, a driving motor is fixedly installed on the front side of the box body. A rotating round rod is fixedly installed on the output shaft of the driving motor, and one end of the rotating round rod extends to the inner cavity of the box and is fixedly connected with the fixing mechanism.

In order to prevent the train wheel from shifting during the cleaning process, which affects the cleaning effect, as an automatic transmission train wheel laser cleaning device of the present invention, the fixing mechanism includes a strip plate, a groove, a bidirectional Threaded rod, handle, two moving blocks and two fixing blocks, the strip-shaped plate is arranged inside the box, the groove is opened on one side of the strip-shaped plate, and the two-way threaded rod is rotatably installed in the groove Inside, the handle is fixedly installed on the top of the two-way threaded rod, the two moving blocks are threadedly installed on the surface of the two-way threaded rod, the side of the moving block close to the fixed block extends to the outside of the groove and is fixed with the fixed block The end of the rotating circular rod away from the driving motor is fixedly connected with the strip plate on the left.

In order to facilitate more accurate cleaning of the train wheels and surfaces, as an automatic transmission train wheel laser cleaning device of the present invention, preferably, a hydraulic cylinder is fixedly installed on the rear side of the inner wall of the box, and a hydraulic cylinder is fixed on the rear side of the inner wall of the box. The strip plate is provided with a bearing, and the output shaft of the hydraulic cylinder is rotatably connected with the bearing.

In order to collect the fallen debris in a centralized manner, take out the outside of the box for processing, preferably as an automatic transmission train wheel laser cleaning device of the present invention, both sides of the inner wall of the box are fixedly connected with A deflector, a chip box is placed at the bottom of the inner wall of the box, and the deflector is located above the chip box.

Compared with the prior art, the beneficial effects of the present utility model are:

The automatic transmission of the train wheel laser cleaning device drives the two fixed blocks to move away from each other through two moving blocks to fix the train wheel to prevent the train wheel from shifting during the cleaning process and affecting the cleaning effect. Rotating the train wheel can clean other surfaces of the train wheel, and the operation is simple and convenient. Through the deflectors and the chip box on both sides of the box, the fallen debris can be collected centrally, and the fan can be started to remove the box. The gas generated in the body is pumped into the bellows through the exhaust head and the second pipeline, and then sent to the filter box through the first pipeline for filtration treatment, preventing the unfiltered gas from being directly discharged and causing harm to the health of the workers performing the cleaning work.

Description of drawings

Fig. 1 is the overall structure diagram of the automatic transmission train wheel laser cleaning device of the present invention;

Fig. 2 is the connection schematic diagram of the mounting plate and the laser head in the utility model;

Fig. 3 is the partial schematic diagram of the air extraction mechanism in the utility model;

Figure 4 is a partial cross-sectional view of the box in the utility model;

Fig. 5 is the partial enlarged schematic diagram of A in Fig. 4 of the utility model;

FIG. 6 is a partial enlarged schematic view of B in FIG. 4 of the present invention.

In the figure, 1, the box body; 2, the first cover plate; 3, the installation plate; 4, the laser head; 5, the filter box; 6, the second cover plate; 7, the air extraction mechanism; 701, the bellows; 702, the fan ; 703, the first pipe; 704, the second pipe; 705, the exhaust head; 8, the filter plate; 9, the exhaust pipe; 10, the valve; 11, the driving motor; 12, the rotating rod; 13, the fixing mechanism; 1301 , strip plate; 1302, groove; 1303, two-way threaded rod; 1304, handle; 1305, moving block; 1306, fixed block; 14, hydraulic cylinder; 15, bearing; 16, deflector; 17, chip box .

Detailed ways

In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.

In the description of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, Rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation of the present invention. In addition, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

1-6, the present utility model provides a technical solution: an automatic transmission train wheel laser cleaning device, comprising a box body 1, a first cover plate 2 is movably installed on the top of the box body 1, and the bottom of the first cover plate 2 is movably installed A mounting plate 3 is fixedly installed at the bottom, a plurality of laser heads 4 are fixedly installed at the bottom of the mounting plate 3, a filter box 5 is fixedly installed on the top of the first cover plate 2, and a second cover plate 6 is movably installed on the top of the filter box 5, The left side of the box body 1 is provided with an air extraction mechanism 7, the air outlet end of the air extraction mechanism 7 is communicated with the filter box 5, the air intake end of the air extraction mechanism 7 is communicated with the box body 1, and the interior of the box body 1 is provided with two a fixing mechanism 13;

The air extraction mechanism 7 includes a bellows 701, a fan 702, a first duct 703, a second duct 704 and an air extraction head 705. The bellows 701 is fixedly installed on the left side of the box body 1, the fan 702 is fixedly installed on the front side of the bellows 701, and the first One end of the duct 703 close to the bellows 701 is communicated with the left side of the bellows 701, one end of the first duct 703 away from the bellows 701 is communicated with the left side of the filter box 5, the second duct 704 is communicated with the right side of the bellows 701, and the suction head 705 Fixedly installed inside the box body 1 , one end of the second pipe 704 away from the bellows 701 extends to the inner cavity of the box body 1 and is fixedly connected with the air suction head 705 .

In this embodiment, the two fixed blocks 1306 are driven to move away from each other by the two moving blocks 1305 to fix the train wheel to prevent the train wheel from shifting during the cleaning process, which affects the cleaning effect. The wheel rotates to clean other surfaces of the train wheel, and the operation is simple and convenient. Through the guide plates 16 and the chip box 17 on both sides of the box body 1, the fallen debris can be collected centrally, and the fan 702 can be started. The gas generated in the box 1 is pumped into the bellows 701 through the exhaust head 705 and the second pipeline 704, and then sent to the filter box 5 through the first pipeline 703 for filtering treatment to prevent the unfiltered gas from being directly discharged. Hazards to the health of workers at work.

As a technical optimization scheme of the present invention, a filter plate 8 is fixedly installed inside the filter box 5, activated carbon particles are arranged inside the filter plate 8, and an exhaust pipe 9 is fixedly installed on the rear side of the filter box 5. The valve 10 is mounted on the surface.

In this embodiment, the gas entering the filter box 5 can be adsorbed through the cooperation of the filter plate 8 and the activated carbon particles, and the purified gas can be discharged through the cooperation of the exhaust pipe 9 and the valve 10. Outside the filter box 5, the effect of preventing the exhaust gas from harming the health of the staff is avoided.

As a technical optimization scheme of the present invention, a driving motor 11 is fixedly installed on the front side of the box body 1 , a rotating round rod 12 is fixedly installed on the output shaft of the driving motor 11 , and one end of the rotating round rod 12 extends to the inner cavity of the box body 1 . And it is fixedly connected with the fixing mechanism 13 .

In this embodiment, through the cooperation of the driving motor 11 and the rotating rod 12, the fixing mechanism 13 can be driven to turn over, which in turn drives the train wheel to turn over, which is convenient for cleaning other surfaces of the train wheel.

As a technical optimization scheme of the present invention, the fixing mechanism 13 includes a strip plate 1301, a groove 1302, a bidirectional threaded rod 1303, a handle 1304, two moving blocks 1305 and two fixing blocks 1306, and the strip plate 1301 is arranged on the box body 1, a groove 1302 is opened on one side of the strip plate 1301, a two-way threaded rod 1303 is rotatably installed inside the groove 1302, a handle 1304 is fixedly installed on the top of the two-way threaded rod 1303, and the two moving blocks 1305 are threadedly installed On the surface of the bidirectional threaded rod 1303, the side of the moving block 1305 close to the fixing block 1306 extends to the outside of the groove 1302 and is fixedly connected with the fixing block 1306, and the end of the rotating rod 12 away from the driving motor 11 and the left side strip plate 1301 fixed connection.

In this embodiment, the train wheel can be fixed by the fixing mechanism 13 to prevent the train wheel from shifting during the cleaning process, which affects the cleaning effect.

As a technical optimization scheme of the present invention, a hydraulic cylinder 14 is fixedly installed on the rear side of the inner wall of the box 1 , a bearing 15 is provided on the right strip plate 1301 , and the output shaft of the hydraulic cylinder 14 is rotatably connected to the bearing 15 .

In this embodiment, through the cooperation of the hydraulic cylinder 14 and the bearing 15, the fixing mechanism 13 can be turned over in the box body 1, which is convenient for cleaning the surface of the train wheel more accurately.

As a technical optimization scheme of the present invention, both sides of the inner wall of the box body 1 are fixedly connected with deflectors 16 .

In this embodiment, through the cooperation of the deflector 16 and the chip box 17, the fallen chips can be collected and taken out of the box 1 for processing.

Working principle: First, put the train wheel between the two fixing mechanisms 13, and drive the two-way threaded rod 1303 to rotate by turning the handle 1304. The two-way threaded rod 1303 drives the two moving blocks 1305 to move away from each other, and the two moving blocks 1305 drive The two fixed blocks 1306 move away from each other, so that the fixed block 1306 and the wheel gap on the train wheel are in a horizontal position, and then the hydraulic cylinder 14 is activated to drive the right fixing mechanism 13 to the left, so that the four fixed blocks 1306 pass through wheel gap, fix the train wheel to prevent the train wheel from shifting during the cleaning process, which will affect the cleaning effect, and then cover the first cover 2 to keep the box 1 in a sealed state. When the surface is cleaned, the driving motor 11 is activated to drive the rotating rod 12 to rotate, and the rotating rod 12 drives the left strip plate 1301 to rotate. Under the action of the bearing 15, it can simultaneously drive the right strip plate 1301 to rotate. , the other surfaces of the train wheel can be cleaned. During the cleaning process, the pollutants on the surface of the train wheel will fall off into debris, and some unpleasant gas will be produced. The chip box 17 can collect the fallen debris centrally, and start the fan 702 to pump the gas generated in the box 1 into the bellows 701 through the exhaust head 705 and the second pipe 704, and then transmit it to the filter through the first pipe 703. In the box 5, after the gas is adsorbed and purified by the activated carbon in the filter plate 8, by opening the valve 10 on the exhaust pipe 9, the filtered gas can be discharged into the atmosphere, realizing an efficient and environmentally friendly cleaning effect.

The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of protection.

Claims (6)

1. An automatic transmission train wheel laser cleaning device, comprising a box body (1), characterized in that: a first cover plate (2) is movably installed on the top of the box body (1), and the first cover plate A mounting plate (3) is fixedly installed at the bottom of (2), a plurality of laser heads (4) are fixedly installed at the bottom of the mounting plate (3), and a filter box is fixedly installed at the top of the first cover plate (2). (5), a second cover plate (6) is movably installed on the top of the filter box (5), and an air extraction mechanism (7) is arranged on the left side of the box body (1). ) is communicated with the filter box (5), and the intake end of the air extraction mechanism (7) is communicated with the box body (1), and the box body (1) is provided with two fixing mechanisms ( 13); The air extraction mechanism (7) comprises a bellows (701), a fan (702), a first duct (703), a second duct (704) and a suction head (705), and the bellows (701) is fixedly installed on the box body On the left side of (1), the fan (702) is fixedly installed on the front side of the bellows (701). One end of the first duct (703) away from the bellows (701) is communicated with the left side of the filter box (5), the second duct (704) is communicated with the right side of the bellows (701), and the suction head ( 705) is fixedly installed inside the box body (1), the end of the second pipe (704) away from the bellows (701) extends to the inner cavity of the box body (1) and is fixedly connected with the air suction head (705). 2. The automatic transmission train wheel laser cleaning device according to claim 1, wherein a filter plate (8) is fixedly installed in the filter box (5), and the filter plate (8) is Activated carbon particles are arranged inside, an exhaust pipe (9) is fixedly installed on the rear side of the filter box (5), and a valve (10) is fixedly installed on the surface of the exhaust pipe (9). 3. The automatic transmission train wheel laser cleaning device according to claim 1, characterized in that: a drive motor (11) is fixedly installed on the front side of the box (1), and the drive motor (11) A rotating round rod (12) is fixedly installed on the output shaft of the rotary rod, and one end of the rotating round rod (12) extends to the inner cavity of the box body (1) and is fixedly connected with the fixing mechanism (13). 4. The automatic transmission train wheel laser cleaning device according to claim 3, wherein the fixing mechanism (13) comprises a strip plate (1301), a groove (1302), a bidirectional threaded rod (1303) ), a handle (1304), two moving blocks (1305) and two fixing blocks (1306), the strip plate (1301) is arranged inside the box (1), and the groove (1302) is opened in the On one side of the strip plate (1301), the two-way threaded rod (1303) is rotatably installed inside the groove (1302), the handle (1304) is fixedly installed on the top of the two-way threaded rod (1303), and the two move The blocks (1305) are threadedly mounted on the surface of the bidirectional threaded rod (1303), and the side of the moving block (1305) close to the fixing block (1306) extends to the outside of the groove (1302) and is fixed with the fixing block (1306) The end of the rotating rod (12) away from the driving motor (11) is fixedly connected with the left strip plate (1301). 5. An automatic transmission train wheel laser cleaning device according to claim 4, characterized in that: a hydraulic cylinder (14) is fixedly installed on the rear side of the inner wall of the box body (1), and the bar-shaped A bearing (15) is provided on the plate (1301), and the output shaft of the hydraulic cylinder (14) is rotatably connected with the bearing (15). 6 . The automatic transmission train wheel laser cleaning device according to claim 1 , wherein the two sides of the inner wall of the box body ( 1 ) are fixedly connected with deflectors ( 16 ), and the box body (1) A chip box (17) is placed at the bottom of the inner wall, and the deflector (16) is located above the chip box (17).

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