CN216539956U - Automatic driven train wheel laser belt cleaning device - Google Patents
Automatic driven train wheel laser belt cleaning device Download PDFInfo
- Publication number
- CN216539956U CN216539956U CN202122910165.0U CN202122910165U CN216539956U CN 216539956 U CN216539956 U CN 216539956U CN 202122910165 U CN202122910165 U CN 202122910165U CN 216539956 U CN216539956 U CN 216539956U
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- cleaning device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 56
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 25
- 230000002457 bidirectional effect Effects 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 241000220317 Rosa Species 0.000 claims description 8
- 206010010904 Convulsion Diseases 0.000 claims description 4
- 230000036461 convulsion Effects 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 239000008187 granular material Substances 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 13
- 239000000463 material Substances 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 9
- 239000003344 environmental pollutant Substances 0.000 abstract description 4
- 231100000719 pollutant Toxicity 0.000 abstract description 4
- 239000012634 fragment Substances 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 12
- 238000005457 optimization Methods 0.000 description 5
- 239000012141 concentrate Substances 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
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- 238000011017 operating method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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- Cleaning In General (AREA)
Abstract
The utility model discloses an automatic transmission train wheel laser cleaning device, belonging to the technical field of laser cleaning, the key points of the technical proposal are that the device comprises a box body, a first cover plate is movably arranged at the top of the box body, an installation plate is fixedly arranged at the bottom of the first cover plate, the bottom of the mounting plate is fixedly provided with a plurality of laser heads, so that the problems that when the existing train wheel is cleaned, the material to be cleaned is fixedly clamped, so as to prevent the material from deviating in the cleaning process and affecting the cleaning effect on the surface of the material to be cleaned, in the cleaning process, if manual turnover is adopted, not only the operation procedures of cleaning work are increased, but also is not beneficial to greatly improving the working efficiency, the pollutants on the surface of the cleaned material can fall off into fragments and generate some unpleasant gas, the conventional laser cleaning apparatus is not provided with a function of collecting and processing such fallen debris and gas.
Description
Technical Field
The utility model relates to the technical field of laser cleaning, in particular to an automatic transmission laser cleaning device for train wheels.
Background
The traditional cleaning industry has various cleaning modes, most of the cleaning modes are cleaning by using chemical agents and mechanical methods, people's environmental protection and safety awareness are increasingly strengthened today, the types of chemicals used in industrial production cleaning become less and less, how to search for cleaner and non-damaging cleaning modes is a problem which has to be considered, and laser cleaning has the cleaning characteristics of no grinding, no contact, no thermal effect, suitability for objects made of various materials and the like, and is considered as the most reliable and effective solution, and meanwhile, the problem which cannot be solved by adopting the traditional cleaning mode can be solved by adopting the laser cleaning.
When using laser cleaning, need earlier to be fixed the centre gripping by the washing material, prevent that it from taking place the skew at abluent in-process, and influence to the cleaning performance by washing the material surface, in the cleaning process, if take the manual work to carry out the turn-over, not only increased the operating procedure of cleaning work, and also do not benefit to the big improvement of work efficiency, can drop into the piece by the surperficial pollutant of washing material, and produce some foul gas, and conventional laser cleaning device is not equipped with the piece and the gaseous function of collecting the processing that drops to these.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic transmission laser cleaning device for train wheels, which solves the problems that in the prior art, a cleaned material is fixedly clamped to prevent the cleaned material from deviating in the cleaning process to influence the cleaning effect on the surface of the cleaned material, in the cleaning process, if manual turning is adopted, the operation process of cleaning work is increased, the work efficiency is not greatly improved, pollutants on the surface of the cleaned material fall off into fragments and some unpleasant gas is produced, and the conventional laser cleaning device is not provided with the function of collecting and treating the fallen fragments and gas.
The utility model is realized in such a way, the laser cleaning device for the train wheel with automatic transmission comprises a box body, wherein a first cover plate is movably arranged at the top of the box body, an installation plate is fixedly arranged at the bottom of the first cover plate, a plurality of laser heads are fixedly arranged at the bottom of the installation plate, a filter box is fixedly arranged at the top of the first cover plate, a second cover plate is movably arranged at the top of the filter box, an air exhaust mechanism is arranged at the left side of the box body, the air outlet end of the air exhaust mechanism is communicated with the filter box, the air inlet end of the air exhaust mechanism is communicated with the box body, and two fixing mechanisms are arranged inside the box body;
air exhaust mechanism includes bellows, fan, first pipeline, second pipeline and exhaust head, bellows fixed mounting is in the left side of box, fan fixed mounting is in the front side of bellows, the one end that first pipeline is close to bellows is linked together on the left of bellows, the one end that bellows were kept away from to first pipeline is linked together with the left side of rose box, the second pipeline is linked together with the right side of bellows, exhaust head fixed mounting is in the inside of box, the one end that bellows were kept away from to the second pipeline extend to the inner chamber of box and with exhaust head fixed connection.
In order to avoid the effect that the discharged gas causes harm to the health of workers, the automatic transmission train wheel laser cleaning device is preferably used, a filter plate is fixedly installed inside the filter box, activated carbon particles are arranged inside the filter plate, an exhaust pipe is fixedly installed on the rear side of the filter box, and a valve is fixedly installed on the surface of the exhaust pipe.
In order to drive the train wheel to turn over and bring convenience to the effect of cleaning other surfaces of the train wheel, the automatic transmission train wheel laser cleaning device is preferably characterized in that a driving motor is fixedly mounted on the front side of the box body, a rotating round rod is fixedly mounted on an output shaft of the driving motor, and one end of the rotating round rod extends to the inner cavity of the box body and is fixedly connected with a fixing mechanism.
In order to prevent the train wheel from deviating in the cleaning process and affecting the cleaning effect, the fixing mechanism preferably comprises a strip-shaped plate, a groove, a bidirectional threaded rod, a handle, two moving blocks and two fixing blocks, the strip-shaped plate is arranged inside the box body, the groove is formed in one side of the strip-shaped plate, the bidirectional threaded rod is rotatably installed inside the groove, the handle is fixedly installed at the top end of the bidirectional threaded rod, the two moving blocks are both installed on the surface of the bidirectional threaded rod in a threaded manner, one side, close to the fixing blocks, of each moving block extends to the outer side of the groove and is fixedly connected with the fixing block, and one end, far away from the driving motor, of the rotating round rod is fixedly connected with the strip-shaped plate on the left side.
In order to achieve the effect of more accurately cleaning train wheels and surfaces, it is preferable that a hydraulic cylinder is fixedly mounted on the rear side of the inner wall of the box body, a bearing is disposed on the right strip-shaped plate, and an output shaft of the hydraulic cylinder is rotatably connected to the bearing.
In order to achieve the effect of collecting fallen scraps in a centralized manner and then taking the scraps out of the box body for treatment, the automatic transmission laser cleaning device for train wheels is preferably used, wherein guide plates are fixedly connected to two sides of the inner wall of the box body, a scrap receiving box is placed at the bottom of the inner wall of the box body, and the guide plates are located above the scrap receiving box.
Compared with the prior art, the utility model has the beneficial effects that:
this automatic driven train wheel laser belt cleaning device, it moves to keep away from each other through two movable blocks drive two fixed blocks, fix the train wheel, prevent that the train wheel from taking place the skew at abluent in-process, and influence the cleaning performance, through rotating the train wheel, can wash other surfaces of train wheel, and easy operation is convenient, guide plate and connect the bits box through the inside both sides of box, can concentrate the collection to the piece that drops, start the fan and take out to bellows through the first pipeline with the gas that produces in the box in, convey to the rose box through first pipeline again and carry out filtration treatment, prevent the gaseous direct emission of unfiltered, cause harm to the healthy of carrying out clearance worker.
Drawings
FIG. 1 is an overall block diagram of the automatic transmission train wheel laser cleaning device of the present invention;
FIG. 2 is a schematic view of the connection of the mounting plate and the laser head in the present invention;
FIG. 3 is a partial schematic view of the pumping mechanism of the present invention;
FIG. 4 is a partial cross-sectional view of the housing of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4;
FIG. 6 is an enlarged view of a portion B of FIG. 4 according to the present invention.
In the figure, 1, a box body; 2. a first cover plate; 3. mounting a plate; 4. a laser head; 5. a filter box; 6. a second cover plate; 7. an air extraction mechanism; 701. an air box; 702. a fan; 703. a first conduit; 704. a second conduit; 705. an air draft head; 8. a filter plate; 9. an exhaust pipe; 10. a valve; 11. a drive motor; 12. rotating the round bar; 13. a fixing mechanism; 1301. a strip plate; 1302. a groove; 1303. a bidirectional threaded rod; 1304. a handle; 1305. a moving block; 1306. a fixed block; 14. a hydraulic cylinder; 15. a bearing; 16. a baffle; 17. and a scrap receiving box.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1-6, the present invention provides the following technical solutions: an automatic transmission train wheel laser cleaning device comprises a box body 1, wherein a first cover plate 2 is movably mounted at the top of the box body 1, a mounting plate 3 is fixedly mounted at the bottom of the first cover plate 2, a plurality of laser heads 4 are fixedly mounted at the bottom of the mounting plate 3, a filter box 5 is fixedly mounted at the top of the first cover plate 2, a second cover plate 6 is movably mounted at the top of the filter box 5, an air exhaust mechanism 7 is arranged on the left side of the box body 1, an air outlet end of the air exhaust mechanism 7 is communicated with the filter box 5, an air inlet end of the air exhaust mechanism 7 is communicated with the box body 1, and two fixing mechanisms 13 are arranged inside the box body 1;
In this embodiment: drive two fixed blocks 1306 through two movable blocks 1305 and do the motion of keeping away from each other, fix the train wheel, prevent that the train wheel from taking place the skew at abluent in-process, and influence the cleaning performance, through rotating the train wheel, can wash other surfaces of train wheel, and easy operation is convenient, guide plate 16 and connect bits box 17 through the inside both sides of box 1, can concentrate the collection to the piece that drops, start-up fan 702 and take out to bellows 701 in with the gas that produces in the box 1 through suction head 705 and second pipeline 704, convey to filtration case 5 through first pipeline 703 again and carry out filtration, prevent that unfiltered gas directly discharges, cause harm to the healthy of carrying out the clearance worker.
As a technical optimization scheme of the utility model, a filter plate 8 is fixedly arranged in the filter box 5, activated carbon particles are arranged in the filter plate 8, an exhaust pipe 9 is fixedly arranged at the rear side of the filter box 5, and a valve 10 is fixedly arranged on the surface of the exhaust pipe 9.
In this embodiment: through mutually supporting of filter 8 and active carbon particle, can adsorb the gas that gets into in the rose box 5, the mutually supporting of rethread blast pipe 9 and valve 10, alright outside the gas outgoing rose box 5 after will purifying, avoid the combustion gas to cause the effect of harm to staff's healthy.
As a technical optimization scheme of the utility model, a driving motor 11 is fixedly installed on the front side of the box body 1, a rotating round rod 12 is fixedly installed on an output shaft of the driving motor 11, and one end of the rotating round rod 12 extends to the inner cavity of the box body 1 and is fixedly connected with a fixing mechanism 13.
In this embodiment: through mutually supporting of driving motor 11 and rotation pole 12, can drive fixed establishment 13 and overturn, and then drive the train wheel and overturn, conveniently carry out abluent effect to other surfaces of train wheel.
As a technical optimization scheme of the utility model, the fixing mechanism 13 comprises a strip-shaped plate 1301, a groove 1302, a bidirectional threaded rod 1303, a handle 1304, two moving blocks 1305 and two fixed blocks 1306, the strip-shaped plate 1301 is arranged inside the box body 1, the groove 1302 is formed in one side of the strip-shaped plate 1301, the bidirectional threaded rod 1303 is rotatably installed inside the groove 1302, the handle 1304 is fixedly installed at the top end of the bidirectional threaded rod 1303, the two moving blocks 1305 are both installed on the surface of the bidirectional threaded rod 1303 in a threaded mode, one side, close to the fixed blocks 1306, of each moving block 1305 extends to the outer side of the groove 1302 and is fixedly connected with the fixed blocks 1306, and one end, far away from the driving motor 11, of the rotary round rod 12 is fixedly connected with the strip-shaped plate 1301 on the left side.
In this embodiment: can fix the train wheel through fixed establishment 13, prevent that the train wheel from taking place the skew at abluent in-process, and influencing the cleaning performance.
As a technical optimization scheme of the utility model, a hydraulic cylinder 14 is fixedly arranged at the rear side of the inner wall of the box body 1, a bearing 15 is arranged on the right strip-shaped plate 1301, and an output shaft of the hydraulic cylinder 14 is rotatably connected with the bearing 15.
In this embodiment: through mutually supporting of pneumatic cylinder 14 and bearing 15, can make fixed establishment 13 overturn in box 1, the convenience can be more accurate carry out abluent effect to the surface of train wheel.
As the technical optimization scheme of the utility model, the guide plates 16 are fixedly connected to both sides of the inner wall of the box body 1, the chip receiving box 17 is placed at the bottom of the inner wall of the box body 1, and the guide plates 16 are positioned above the chip receiving box 17.
In this embodiment: through the mutual cooperation of guide plate 16 and connect bits box 17, can concentrate the collection back to the piece that drops, take out the effect that the box 1 handled outward.
The working principle is as follows: firstly, a train wheel is placed between two fixing mechanisms 13, a handle 1304 is rotated to drive a bidirectional threaded rod 1303 to rotate, the bidirectional threaded rod 1303 drives two moving blocks 1305 to move away from each other, the two moving blocks 1305 drive two fixed blocks 1306 to move away from each other, wheel gaps between the fixed blocks 1306 and the train wheel are in a horizontal position, then a hydraulic cylinder 14 is started to drive the fixing mechanisms 13 on the right side to approach to the left, the four fixed blocks 1306 penetrate through the wheel gaps to fix the train wheel, the train wheel is prevented from deviating in the cleaning process to affect the cleaning effect, then a first cover plate 2 is covered to enable a box body 1 to be in a sealed state, when other surfaces of the train wheel need to be cleaned, a driving motor 11 is started to drive a rotating round rod 12 to rotate, the rotating round rod 12 drives a strip-shaped plate 1301 on the left side to rotate, under the action of a bearing 15, the strip-shaped plate 1301 on the right side can be synchronously driven to rotate, alright other surfaces to train wheel wash, in the cleaning process, the pollutant on train wheel surface can drop into the piece, and produce some foul gas, guide plate 16 and connecing bits box 17 through the inside both sides of box 1, can concentrate the collection to the piece that drops, start the gas that fan 702 produced in with box 1 and take out to bellows 701 in through blast head 705 and second pipeline 704, convey to the rose box 5 in through first pipeline 703 again, gaseous activated carbon adsorption through in the filter 8 purifies the back, through opening valve 10 on the blast pipe 9, alright with the gas after the filtration discharge to the atmosphere, the cleaning performance of high-efficient and environmental protection has been realized.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an automatic driven train wheel laser belt cleaning device, includes box (1), its characterized in that: the laser welding device is characterized in that a first cover plate (2) is movably mounted at the top of the box body (1), a mounting plate (3) is fixedly mounted at the bottom of the first cover plate (2), a plurality of laser heads (4) are fixedly mounted at the bottom of the mounting plate (3), a filter box (5) is fixedly mounted at the top of the first cover plate (2), a second cover plate (6) is movably mounted at the top of the filter box (5), an air exhaust mechanism (7) is arranged on the left side of the box body (1), an air outlet end of the air exhaust mechanism (7) is communicated with the filter box (5), an air inlet end of the air exhaust mechanism (7) is communicated with the box body (1), and two fixing mechanisms (13) are arranged inside the box body (1);
air exhaust mechanism (7) include bellows (701), fan (702), first pipeline (703), second pipeline (704) and convulsions head (705), bellows (701) fixed mounting is in the left side of box (1), fan (702) fixed mounting is in the front side of bellows (701), first pipeline (703) are close to the one end and are linked together on bellows (701) left side of bellows (701), the one end that bellows (701) were kept away from in first pipeline (703) is linked together with the left side of rose box (5), second pipeline (704) are linked together with the right side of bellows (701), it is inside at box (1) to pump out head (705) fixed mounting, the one end that bellows (701) were kept away from in second pipeline (704) extends to the inner chamber of box (1) and with pump out head (705) fixed connection.
2. The automatic transmission train wheel laser cleaning device according to claim 1, wherein: the inside fixed mounting of rose box (5) has filter (8), the inside of filter (8) is provided with the active carbon granule, the rear side fixed mounting of rose box (5) has blast pipe (9), the fixed surface of blast pipe (9) installs valve (10).
3. The automatic transmission train wheel laser cleaning device according to claim 1, wherein: the front side fixed mounting of box (1) has driving motor (11), fixed mounting has rotation round bar (12) on the output shaft of driving motor (11), the one end of rotating round bar (12) extends to box (1) inner chamber and with fixed establishment (13) fixed connection.
4. The automatic transmission train wheel laser cleaning device according to claim 3, wherein: the fixing mechanism (13) comprises a strip-shaped plate (1301), a groove (1302), a bidirectional threaded rod (1303), a handle (1304), two moving blocks (1305) and two fixing blocks (1306), the strip-shaped plate (1301) is arranged inside the box body (1), the groove (1302) is formed in one side of the strip-shaped plate (1301), the bidirectional threaded rod (1303) is rotatably installed inside the groove (1302), the handle (1304) is fixedly installed at the top end of the bidirectional threaded rod (1303), the two moving blocks (1305) are installed on the surface of the bidirectional threaded rod (1303) in a threaded mode, one side, close to the fixing blocks (1306), of each moving block (1305) extends to the outer side of the groove (1302) and is fixedly connected with the fixing blocks (1306), and one end, far away from the driving motor (11), of the rotating round rod (12) is fixedly connected with the strip-shaped plate (1301) on the left side.
5. The automatic transmission train wheel laser cleaning device according to claim 4, wherein: the rear side fixed mounting of box (1) inner wall has pneumatic cylinder (14), the right side be provided with bearing (15) on strip shaped plate (1301), the output shaft and the bearing (15) of pneumatic cylinder (14) are rotated and are connected.
6. The automatic transmission train wheel laser cleaning device according to claim 1, wherein: the equal fixedly connected with guide plate (16) in both sides of box (1) inner wall, place the bottom of box (1) inner wall and connect bits box (17), guide plate (16) are located the top that connects bits box (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122910165.0U CN216539956U (en) | 2021-11-25 | 2021-11-25 | Automatic driven train wheel laser belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122910165.0U CN216539956U (en) | 2021-11-25 | 2021-11-25 | Automatic driven train wheel laser belt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216539956U true CN216539956U (en) | 2022-05-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122910165.0U Expired - Fee Related CN216539956U (en) | 2021-11-25 | 2021-11-25 | Automatic driven train wheel laser belt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216539956U (en) |
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2021
- 2021-11-25 CN CN202122910165.0U patent/CN216539956U/en not_active Expired - Fee Related
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