CN216539614U - Suspension bearing metal sub-part detection equipment - Google Patents
Suspension bearing metal sub-part detection equipment Download PDFInfo
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- CN216539614U CN216539614U CN202123315943.8U CN202123315943U CN216539614U CN 216539614 U CN216539614 U CN 216539614U CN 202123315943 U CN202123315943 U CN 202123315943U CN 216539614 U CN216539614 U CN 216539614U
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- bearing metal
- suspension bearing
- inspection apparatus
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Abstract
The utility model discloses a suspension bearing metal sub-part detection device, belonging to the technical field of suspension bearings, and the suspension bearing metal sub-part detection device comprises: vibrating the feeding machine; bearing metal ring detects machine, bearing metal ring detects machine is including keeping off material recognition mechanism, hardness eddy current detection mechanism, size detection mechanism, is used for detecting model, hardness, the size of metal ring respectively to set up corresponding play material mechanism one, play material mechanism two, play material mechanism three, be used for kicking out the production line with the defective products that detect out in every link. This equipment can be high-efficient quick carry out comprehensive detection to the key quality index (hardness, critical dimension) of metal ring circle to the quality of every metal ring circle of very reliable judgement has been avoided because the limitation of selective examination leads to adopting the unqualified metal ring circle of quality.
Description
Technical Field
The utility model belongs to the technical field of suspension bearings, and particularly relates to a suspension bearing metal sub-part detection device.
Background
Suspension flat bearing assemblies typically include upper and lower bearing caps and a rolling assembly located between the upper and lower caps. The upper and lower metal rings in the suspension bearing are made of metal, most of the metal rings are formed by stamping and forging, the formed metal rings need to be subjected to heat treatment, and the metal rings are qualified when the metal rings reach a higher hardness range through the heat treatment.
In application, the suspension bearing needs to bear larger load, and meanwhile, the rotation is smooth, and the service life is long. The upper and lower rings inside the bearing, which are the most critical load-bearing and rotating parts of the suspension bearing, also need to be able to bear high load, be wear-resistant, and have high requirements on dimensional accuracy.
At present, for the detection of metal rings, a quality control mode is often adopted by a random inspection, that is, several metal rings are randomly extracted from a large batch, and hardness and size of the metal rings are measured by using hardness detection equipment and measurement equipment independently to judge whether the metal rings in the batch are qualified.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a suspension bearing metal sub-part detection device, which is used for solving the problem in the existing suspension bearing metal sub-part detection process in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a suspension bearing metal sub-part inspection apparatus comprising:
vibrating the feeding machine;
bearing metal ring detects machine, bearing metal ring detects machine is including keeping off material recognition mechanism, hardness eddy current detection mechanism, size detection mechanism, is used for detecting model, hardness, the size of metal ring respectively to set up corresponding play material mechanism one, play material mechanism two, play material mechanism three, be used for kicking out the production line with the defective products that detect out in every link.
Preferably, the vibration material loading machine includes the vibration dish, the bobbing machine is installed to the bottom of vibration dish.
Preferably, the vibration plate is in a funnel shape with a large upper part and a small lower part, and a spiral track is optionally arranged on the inner wall of the vibration plate.
Preferably, one side of the vibration disc is provided with a feeding hopper, and the other side of the vibration disc is connected with a feeding hole.
Preferably, the material blocking identification mechanism is used for blocking and suspending the metal ring, so that the metal ring can identify the type and the front side and the back side.
Preferably, one side of the material blocking identification mechanism is provided with a turnover mechanism for turning over the metal ring, and one end of the turnover mechanism, which is far away from the material blocking identification mechanism, is provided with the first material kicking mechanism.
Preferably, the size detection mechanism includes a camera for visual recognition.
Preferably, the material blocking identification mechanism and the size detection mechanism realize the conveying of the metal ring through a conveying belt.
Preferably, a discharge hole is formed in one end, far away from the size detection mechanism, of the third kicking mechanism.
Preferably, the bearing metal ring detection machine further comprises a display screen and a status light positioned at the top of the display screen.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model provides detection equipment for metal rings of a suspension bearing so as to comprehensively detect the hardness, the size and the appearance defects of each metal ring, compared with spot inspection, the detection equipment can be used for detecting a workpiece in a production line, is high in efficiency and speed, and is suitable for quickly detecting the metal rings in large batch.
This equipment can be high-efficient quick carry out comprehensive detection to the key quality index (hardness, critical dimension) of metal ring circle to the quality of every metal ring circle of very reliable judgement has been avoided because the limitation of selective examination leads to adopting the unqualified metal ring circle of quality.
The device has high automation degree, only 1 person is needed to complete all working procedures, the feeding from the feeding hopper is needed at intervals, and the metal ring is packaged at the discharge port at intervals, so that the hardness of the metal ring can be judged, and the size and the appearance defects of the metal ring can be judged.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural diagram of the bearing metal ring detection device of the present invention.
In the figure: 1. vibrating the feeding machine; 101. feeding a hopper; 102. a vibrating pan; 103. a feed inlet; 2. a bearing metal ring detector; 201. a material blocking identification mechanism; 202. a turnover mechanism; 203. a first material kicking mechanism; 204. a hardness eddy current detection mechanism; 205. a material kicking mechanism II; 206. a size detection mechanism; 207. a third material kicking mechanism; 208. a discharge port; 209. a display screen; 210. a status light.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a suspension bearing metal sub-part inspection apparatus comprising:
vibrating the feeding machine 1;
bearing metal ring detects machine 2, bearing metal ring detects machine 2 and includes that material blocking identification mechanism 201, hardness eddy current detection mechanism 204, size detection mechanism 206 are used for detecting model, hardness, the size of metal ring respectively to set up the material mechanism 203 that kicks that corresponds, kick two 205, kick three 207 of material mechanism, be used for kicking out the production line with the defective products that detect out in every link.
In the embodiment, when in use, a certain amount of metal rings are periodically poured into the feeding hopper 101 and enter the vibrating disc 102, the vibrating machine applies vibration, the spiral track can be used for disorderly placing the metal rings in the disc, the tail end of the track is connected with a conveyer belt, the metal rings are sent out to the feeding hole 103 through the conveyer belt, the metal rings are sent to the connecting part of the vibrating feeding machine 1 and the bearing metal ring detector 2, namely the feeding hole 103, one by one, the conveyer belt of the feeding hole 103 is connected with the conveyer belt of the bearing metal ring detector 2, the metal rings entering from the feeding hole 103 are firstly blocked by the blocking identification mechanism 201, the size and the positive and negative of the metal rings are identified by the sensor, the metal rings identified as the reverse metal rings in the blocking identification mechanism 201 by the turnover mechanism 202 are turned over to be turned to be right side up, if the metal rings with incorrect size are mixed, the metal rings with wrong sizes are kicked out by the kicking mechanism one 203, the hardness eddy current detection mechanism 204 is optionally arranged in an inclined shape, the hardness of the part is judged at the position according to the eddy current principle, the hardness is judged to be a poor metal ring, the metal ring is automatically kicked out at the kicking mechanism II 205 and enters the size detection mechanism 206, the inner diameter and the outer diameter of the metal ring and appearance defects such as material shortage and breakage are judged in a camera visual identification mode, and the identified poor product is automatically kicked out at the kicking mechanism III 207.
The hardness eddy current detection mechanism 204 is optionally arranged in an inclined shape, and is located at the position, the hardness of the part is judged by the station according to the eddy current principle, the hardness is judged to be a bad metal ring, the part is automatically kicked out by the kicking mechanism II 205, and correspondingly, a defective part storage tank is arranged at the back of the station.
The first kicking mechanism 203, the second kicking mechanism 205 and the third kicking mechanism 207 all push defective metal ring products to kick out of the production line through the extension and contraction of the hydraulic rods.
Specifically, the vibration feeder 1 includes a vibration tray 102, and a vibration machine is mounted on the bottom of the vibration tray 102.
In this embodiment, the bobbing machine vibrates vibration dish 102, makes the metal ring tiling in vibration dish 102, and vibration material loading machine 1 can send out unordered metal ring in the disc one by one vibration material loading machine 1 with the junction of bearing metal ring detector 2 feed inlet 103 that is, the conveyer belt of feed inlet 103 is connected the conveyer belt of bearing metal ring detector 2.
Specifically, the vibrating plate 102 is a funnel shape with a large top and a small bottom, and a spiral track is optionally arranged on the inner wall of the vibrating plate.
In this embodiment, the vibrating plate 102 is provided with a spiral track for sending the metal rings to the bearing metal ring detector 2 one by one, and the tail end of the track is connected with a conveyer belt for sending the metal rings to the feed inlet 103.
Specifically, a feeding hopper 101 is arranged on one side of the vibration disc 102, and a feeding port 103 is connected to the other side.
In this embodiment, a number of metal rings are periodically poured into the hopper 101 into the vibratory pan 102 during use.
Specifically, the material blocking recognition mechanism 201 is used for blocking and suspending the metal ring, so that the metal ring can recognize the type and the front and back surfaces.
In this embodiment, the material stop recognition mechanism 201 separates the metal ring from the metal ring entering from the feeding hole 103, and then recognizes the size and the front and back of the metal ring through the sensor.
Specifically, one side of the material blocking identification mechanism 201 is provided with a turnover mechanism 202 for turning over the metal ring, and one end of the turnover mechanism 202, which is far away from the material blocking identification mechanism 201, is provided with a material kicking mechanism 203.
In this embodiment, tilting mechanism 202 is to discerning the metal ring who is anti in the material stopping recognition mechanism 201, and is openly up with it upset, if sneaked into the metal ring that the size is incorrect, then the model is played feed mechanism one 203 and can be played out with the wrong metal ring of size, and what correspond is provided with NG spare stock chest behind the station back of kicking feed mechanism.
Specifically, the size detection mechanism 206 includes a camera for visual recognition.
In this embodiment, the metal ring enters the size detection mechanism 206, and through the mode of camera visual identification, the internal and external diameters and the appearance defects of metal ring are distinguished such as lack of material, fracture, and the defective products that are discerned are kicked out automatically at kicking material mechanism three 207, correspond the stock chest that is provided with the defective products.
Specifically, the material stop recognition mechanism 201 and the size detection mechanism 206 both realize the conveying of the metal ring through the conveying belt.
In this embodiment, the conveyor belt may be driven and controlled by a servo motor, so that the conveyor belt can stay at the corresponding detection mechanism for a period of time for detection.
Specifically, a discharge hole 208 is arranged at one end of the third kicking mechanism 207, which is far away from the size detection mechanism 206.
In this embodiment, through all above-mentioned detection mechanism's metal ring, the final discharge of passing through discharge gate 208, can directly connect the packing station in the back, packs the work piece.
Specifically, the bearing metal ring detector 2 further includes a display screen 209, and a status light 210 located at the top of the display screen 209.
In this embodiment, the display screen 209 is used for monitoring the detection process of the process, the camera detection content in the size detection mechanism 206 can be displayed on the display screen 209, the status light 210 is used for indicating the normal operation of the device, and when a fault occurs, the status light 210 turns red.
The working principle and the using process of the utility model are as follows: when in use, a certain amount of metal rings are periodically poured into the feeding hopper 101 and enter the vibrating disc 102, the vibrating machine applies vibration, the spiral track can be used for disorderly placing the metal rings in the disc, the tail end of the track is connected with a conveyer belt, the metal rings are sent out to the feeding hole 103 through the conveyer belt and are sent to the connecting part of the vibrating feeding machine 1 and the bearing metal ring detector 2, namely the feeding hole 103, one by one, the conveyer belt of the feeding hole 103 is connected with the conveyer belt of the bearing metal ring detector 2, the metal rings entering from the feeding hole 103 are firstly blocked by the blocking identification mechanism 201, then the size and the positive and negative of the metal rings are identified by the sensor, the turnover mechanism 202 turns the metal rings identified as the reverse metal rings in the blocking identification mechanism 201 to be turned right-side-up, if incorrect metal rings are mixed, the first model kicking mechanism 203 can eject the wrong metal rings, the hardness eddy current detection mechanism 204 is optionally arranged in an inclined shape, the hardness of the part is judged at the position according to the principle of eddy current, the hardness is judged to be a poor metal ring, the metal ring is automatically kicked out at the kicking mechanism II 205 and enters the size detection mechanism 206, the inner diameter and the outer diameter of the metal ring and appearance defects (such as material shortage and fracture) are judged in a camera visual identification mode, and the identified poor product is automatically kicked out at the kicking mechanism III 207.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a suspension bearing metal sub-part check out test set which characterized in that: the method comprises the following steps:
a vibrating feeder (1);
bearing metal ring detects machine (2), bearing metal ring detects machine (2) is including keeping off material recognition mechanism (201), hardness eddy current detection mechanism (204), size detection mechanism (206), is used for detecting model, hardness, the size of metal ring respectively to set up corresponding play material mechanism one (203), play material mechanism two (205), play material mechanism three (207), be used for playing the production line with the defective products that detect out in every link.
2. A suspension bearing metal sub-part inspection apparatus according to claim 1, wherein: the vibration feeding machine (1) comprises a vibration disc (102), and a vibration machine is installed at the bottom of the vibration disc (102).
3. A suspension bearing metal sub-part inspection apparatus according to claim 2, wherein: the vibrating disk (102) is in a funnel shape with a large upper part and a small lower part, and a spiral track is optionally arranged on the inner wall of the vibrating disk.
4. A suspension bearing metal sub-part inspection apparatus according to claim 2, wherein: one side of the vibration disc (102) is provided with a feeding hopper (101), and the other side is connected with a feeding hole (103).
5. A suspension bearing metal sub-part inspection apparatus according to claim 1, wherein: the material blocking identification mechanism (201) is used for blocking and suspending the metal ring, so that the metal ring can identify the model and the front side and the back side.
6. A suspension bearing metal sub-part inspection apparatus according to claim 1, wherein: one side of the material blocking identification mechanism (201) is provided with a turnover mechanism (202) for turning over the metal ring, and one end, far away from the material blocking identification mechanism (201), of the turnover mechanism (202) is provided with a first material kicking mechanism (203).
7. A suspension bearing metal sub-part inspection apparatus according to claim 1, wherein: the size detection mechanism (206) includes a camera for visual recognition.
8. A suspension bearing metal sub-part inspection apparatus according to claim 1, wherein: the material blocking identification mechanism (201) and the size detection mechanism (206) realize the conveying of the metal ring through the conveying belt.
9. A suspension bearing metal sub-part inspection apparatus according to claim 1, wherein: and a discharge hole (208) is formed in one end, far away from the size detection mechanism (206), of the kicking mechanism III (207).
10. A suspension bearing metal sub-part inspection apparatus according to claim 1, wherein: the bearing metal ring detection machine (2) further comprises a display screen (209) and a state lamp (210) positioned at the top of the display screen (209).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123315943.8U CN216539614U (en) | 2021-12-23 | 2021-12-23 | Suspension bearing metal sub-part detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123315943.8U CN216539614U (en) | 2021-12-23 | 2021-12-23 | Suspension bearing metal sub-part detection equipment |
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| Publication Number | Publication Date |
|---|---|
| CN216539614U true CN216539614U (en) | 2022-05-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123315943.8U Active CN216539614U (en) | 2021-12-23 | 2021-12-23 | Suspension bearing metal sub-part detection equipment |
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| CN (1) | CN216539614U (en) |
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2021
- 2021-12-23 CN CN202123315943.8U patent/CN216539614U/en active Active
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