CN219122061U - Automatic detection and reject mechanism of high-speed tablet press - Google Patents
Automatic detection and reject mechanism of high-speed tablet press Download PDFInfo
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- CN219122061U CN219122061U CN202223065518.2U CN202223065518U CN219122061U CN 219122061 U CN219122061 U CN 219122061U CN 202223065518 U CN202223065518 U CN 202223065518U CN 219122061 U CN219122061 U CN 219122061U
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Abstract
The utility model discloses an automatic detection and reject mechanism of a high-speed tablet press, which relates to the technical field of tablet presses and comprises a guide box, wherein a conveying support positioned at a guide opening is fixedly arranged on the guide box, an electric conveying belt is arranged on the conveying support, a first support frame is fixedly arranged on the conveying support, a laminated plate is connected on the first support frame, and two symmetrically arranged limiting plates are fixedly arranged on the conveying support; the other end of the conveying support is fixedly provided with a fixed plate, the fixed plate is fixedly provided with a second support frame, the second support frame is fixedly provided with an industrial camera, the fixed plate is also fixedly provided with a weight sensor, the fixed plate is rotatably provided with a rotary table through a rotary shaft, and the rotary table is provided with a plurality of accommodating grooves which are arranged at equal angles. The automatic detection and reject mechanism of the high-speed tablet press can carry out continuous detection and reject after carrying out appearance detection and weight detection on single tablets, improves the detection and reject efficiency, has high accuracy, and can greatly reduce the labor intensity.
Description
Technical Field
The utility model relates to the technical field of tablet presses, in particular to an automatic detection waste rejecting mechanism of a high-speed tablet press.
Background
The high-speed tablet press is used for pressing various granular raw materials into round tablets and special-shaped tablets for mass production. The existing high-speed tablet presses are less in application of detection and reject function, the produced unqualified waste tablets are weak or missing in function, the qualification rate of the produced tablets can not meet the requirements, manual detection and reject are possibly needed, labor intensity is high, efficiency is low, few high-speed tablet presses with detection and reject functions exist, but only the stacked tablets can be subjected to collective appearance detection, the conditions of missing detection and incomplete detection exist, the weight is not well detected, and poor detection effect and poor accuracy are caused.
Disclosure of Invention
The utility model aims to provide an automatic detection and reject mechanism of a high-speed tablet press, which can carry out appearance detection and continuous detection and reject after weight detection on single tablets, so as to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the automatic detection and reject mechanism of the high-speed tablet press comprises a guide box, wherein a guide opening is formed in the guide box, a conveying support arranged at the guide opening is fixedly arranged on the guide box, an electric conveying belt is arranged on the conveying support, a first support frame is fixedly arranged on the conveying support, a laminated plate is connected onto the first support frame, and two symmetrically arranged limiting plates are fixedly arranged on the conveying support; the other end of the conveying support is fixedly provided with a fixed plate, a second support frame is fixedly arranged on the fixed plate, an industrial camera is fixedly arranged on the second support frame, a weight sensor is fixedly arranged on the fixed plate, a rotary table is rotatably arranged on the fixed plate through a rotary shaft, a plurality of accommodating grooves which are arranged at equal angles are formed in the rotary table, a rotary servo motor is fixedly arranged on the bottom surface of the fixed plate, an output shaft key of the rotary servo motor is connected to the rotary shaft of the rotary table, a finished product discharge port and a waste product discharge port are formed in the fixed plate, and a control box which is electrically connected with the conveying servo motor, the industrial camera, the weight sensor and the rotary servo motor of the electric conveyor belt is fixedly arranged on the bottom surface of the fixed plate.
Preferably, the inner bottom wall of the guide box is an inclined surface, and a baffle plate is fixedly arranged on the guide box.
Preferably, the layering board is slidingly connected to the conveying support, the first support frame is connected with a handle screw in a threaded mode, and the handle screw is rotationally connected to the layering board.
Preferably, the conveying support is provided with a waist-shaped hole, a screw is arranged in the waist-shaped hole, the screw is fixed on the conveying support through a nut, and one end of the screw is rotationally connected to the limiting piece.
Preferably, the fixed plate is fixedly provided with a fence with an opening.
Preferably, two discharging pipes which are respectively communicated with the finished product discharging port and the waste product discharging port are fixedly arranged on the fixed plate, and the two discharging pipes are obliquely arranged.
Compared with the prior art, the utility model has the beneficial effects that:
1. the utility model can convey the single-layer single-row arrangement of the tablets prepared by the high-speed tablet press so as to facilitate subsequent detection and rejection without manual operation;
2. the utility model can continuously detect and reject the single tablet after appearance detection and weight detection, improves detection and rejection efficiency, has high accuracy and can greatly reduce labor intensity.
Drawings
FIG. 1 is a schematic diagram of a mechanism for automatically detecting rejecting waste in a high-speed tablet press;
FIG. 2 is a schematic diagram of a mechanism for automatically detecting and rejecting waste in a high-speed tablet press;
fig. 3 is a schematic structural view of a material guiding box of the automatic detection waste rejecting mechanism of the high-speed tablet press;
FIG. 4 is a schematic diagram of a high-speed tablet press for automatically detecting the connection section of a laminated plate of a waste rejecting mechanism and a handle screw;
FIG. 5 is a schematic diagram of a mounting structure on a fixing plate of a high-speed tablet press automatic detection waste rejecting mechanism;
fig. 6 is a schematic diagram of a mounting structure on a fixing plate of a high-speed tablet press automatic detection waste rejecting mechanism.
In the figure: 1. a guide box; 101. a material guiding port; 2. a conveying support; 3. an electric conveyor belt; 4. a first support frame; 5. a laminated plate; 6. a limiting piece; 7. a fixing plate; 8. a second support frame; 9. an industrial camera; 10. a weight sensor; 11. a turntable; 12. a receiving groove; 13. rotating the servo motor; 14. a finished product discharge port; 15. a waste product discharge port; 16. a control box; 17. a striker plate; 18. a handle screw; 19. a waist-shaped hole; 20. a screw; 21. a fence; 22. a discharge pipe; 23. a chute; 24. a step hole; 25. a rotating block; 26. a finished product receiving box; 27. the waste product is connected with the feed box.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
Referring to fig. 1-6, the present utility model provides an automatic detecting and rejecting mechanism of a high-speed tablet press, which comprises a guide box 1, wherein a guide opening 101 is arranged on the guide box 1, a conveying support 2 positioned at the guide opening 101 is fixedly installed on the guide box 1, a plurality of supporting legs (not shown in the figure) are fixedly arranged on the bottom surfaces of the guide box 1 and the conveying support 2 for supporting, an electric conveying belt 3 is installed on the conveying support 2, a first supporting frame 4 is fixedly installed on the conveying support 2, a layering plate 5 is connected on the first supporting frame 4, two symmetrically arranged limiting plates 6 are fixedly installed on the conveying support 2, prepared tablets discharged by the high-speed tablet press can be received through the guide box 1, and conveyed through the electric conveying belt 3, the stacked tablets are spread by the layering plate 5 in the conveying process, and the single-layered tablets are arranged into a single row by the limiting plates 6, so that the single-layered single-row arrangement of the tablets prepared by the high-speed tablet press is conveyed without manual operation;
the inner bottom wall of the guide box 1 is an inclined surface, one end close to the guide opening 101 is a low point, the inclined angle is not easy to be large, the proper angle is 5-10 degrees, tablets prepared by the high-speed tablet press can be guided out onto the electric conveyor belt 3 under the action of gravity, the material receiving range of the guide box 1 can be splashed in the process of discharging the prepared tablets by the high-speed tablet press, and therefore the guide box 1 is fixedly provided with the baffle 17, and the baffle 17 can block the splashed tablets and is used for avoiding the splashing of the tablets.
In the actual production of high-speed tablet press, the tablet of different size disk or dysmorphism piece can probably be produced, in order to make the tablet of different size form the individual row at the in-process of conveying, wherein spout 23 has been seted up on the above-mentioned conveying support 2, laminate 5 sliding connection is in spout 23 on conveying support 2, threaded connection has handle screw 18 on the first support frame 4, and handle screw 18 rotates to connect on laminate 5, concrete connected mode has seted up step hole 24 on laminate 5, handle screw 18's bottom mounting has rotor 25, rotor 25 connects in step hole 24's great hole, and can rotate at will along with handle screw 18, but through the height of rotation handle screw 18 adjustable laminate 5, and then can adapt to the demand of the tablet of different height and spread into the individual layer, waist hole 19 has been seted up on the conveying support 2, be provided with screw 20 in waist hole 19, screw 20 passes through the nut to be fixed on conveying support 2, screw 20's one end rotates to be connected on spacing piece 6, its concrete connected mode and handle screw 18 and rotor 25's connection mode has set up step hole 24, but the diameter is applicable to the different in-line diameter of single-row tablet of different tablet through the same adjustable position of diameter of the same single-phase piece of tablet of adjusting, and then the demand can be satisfied in the different in-process of single-row of tablet.
The other end of the conveying support 2 is fixedly provided with a fixed plate 7, the fixed plate 7 is fixedly provided with a second support frame 8, the second support frame 8 is fixedly provided with an industrial camera 9, the fixed plate 7 is fixedly provided with a weight sensor 10, the fixed plate 7 is rotatably provided with a rotary table 11 through a rotary shaft, the rotary table 11 is provided with a plurality of accommodating grooves 12 which are arranged at equal angles, the weight sensor 10 is opposite to the conveying support 2, the industrial camera 9 is positioned right above the weight sensor 10, the bottom surface of the fixed plate 7 is fixedly provided with a rotary servo motor 13, the output shaft key of the rotary servo motor 13 is connected to the rotary shaft of the rotary table 11, the fixed plate 7 is provided with a finished product discharge port 14 and a waste product discharge port 15, the finished product discharge port 14 and the waste product discharge port 15 are symmetrically arranged, the weight sensor 10, the finished product discharge port 14 and the waste product discharge port 15 are respectively positioned under one of the accommodating grooves 12, the bottom surface of the fixed plate 7 is fixedly provided with a conveying servo motor 9, the industrial camera 10 and a control box 16 which are respectively electrically connected with the electric conveying belt 3, the industrial camera 13, the weight sensor 10 and the rotary servo motor 13, and a control box 16 which is used for controlling the conveying the weight sensor 10 and the weight sensor 9 and the rotary servo motor 13 to be used for processing the processed by a PLC, and the weight sensor is used for processing and processing the data processed by the PLC;
in the process of conveying single-row tablets, the single tablets arrive at the fixed plate 7 and can be positioned in the accommodating groove 12 on the rotary table 11 opposite to the electric conveying belt 3, the industrial camera 9 and the weight sensor 10 are utilized to carry out appearance detection and weight detection on the single tablets, the rotary table 11 is driven to rotate forwards or backwards through the rotary servo motor 13 according to appearance detection and weight detection results, so that qualified finished tablets and unqualified waste tablets are respectively led out through the finished product discharge port 14 and the waste discharge port 15, and meanwhile, the finished tablets and the waste tablets can be continuously detected and removed through the accommodating groove 12 on the rotary table, so that the detection and removal efficiency is improved, the accuracy is high, and the labor intensity can be greatly reduced.
In the process of rotating the rotary table 11, the tablets are located in the accommodating groove 12 and possibly fall down due to rotation of the rotary table 11, therefore, a fence 21 with an opening is fixedly installed on the fixing plate 7, a small gap exists between the fence 21 and the rotary table 11, the rotation of the rotary table 11 is not affected, the tablets can not fall out of the gap, after the tablets are detected, in order to facilitate discharging of finished tablets and waste tablets, two discharging pipes 22 which are respectively communicated with the finished discharging port 14 and the waste discharging port 15 are fixedly installed on the fixing plate 7, the two discharging pipes 22 are obliquely arranged, and a finished product receiving box 26 and a waste receiving box 27 are respectively arranged below the two discharging pipes 22.
When the device is used, according to the sizes of tablets produced by a high-speed tablet press, the positions of the handle screws 18 and the adjusting screws 20 are rotated to adjust the layering plates 5 to a proper height, the two adjusting limiting plates 6 are adjusted to a proper distance, the prepared tablets discharged by the high-speed tablet press fall into the material guiding box 1 and are conveyed by the electric conveying belt 3, the layering plates 5 and the limiting plates 6 are used for forming single layers of tablets stacked together and arranged in multiple rows in the conveying process, the single tablets sequentially reach the accommodating groove 12, opposite to the electric conveying belt 3, on the rotary table 11, then the industrial camera 9 and the weight sensor 10 are used for carrying out appearance detection and weight detection on the single tablets, the rotary table 11 is driven to rotate forwards or backwards through the rotating servo motor 13 according to the appearance detection and weight detection results, so that qualified finished product tablets and unqualified waste tablets are respectively guided into the material receiving box 26 and the waste material receiving box 27 through the finished product discharge opening 14 and the waste material outlet 15.
For example, when a plurality of continuous tablets are qualified finished tablets, the rotary servo motor 13 drives the rotary table 11 to continuously rotate forward, the qualified finished tablets are led out into the finished product receiving box 26 through the discharging pipe 22 at one side, when the plurality of continuous tablets are all unqualified waste tablets, the rotary servo motor 13 drives the rotary table 11 to continuously rotate reversely, the unqualified waste tablets are led out into the waste receiving box 27 through the discharging pipe 22 at the other side, when the last tablet is qualified tablet, the rotary servo motor 13 drives the rotary table 11 to rotate forward and then rotate reversely, the qualified tablet and the unqualified waste tablet are led out into the finished product receiving box 26 and the waste receiving box 27 through the discharging pipes 22 at the two sides respectively, when the last tablet is unqualified waste tablet, the rotary servo motor 13 drives the rotary table 11 to rotate reversely and then rotate forward, and the unqualified waste tablet and the qualified tablet are led out into the waste receiving box 27 and the finished product receiving box 26 through the discharging pipes 22 at the two sides respectively.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a high-speed tablet press automated inspection rejects mechanism, includes guide box (1), its characterized in that: the automatic feeding device is characterized in that a guide opening (101) is formed in the guide box (1), a conveying support (2) located at the guide opening (101) is fixedly installed on the guide box (1), an electric conveying belt (3) is installed on the conveying support (2), a first supporting frame (4) is fixedly installed on the conveying support (2), a layering plate (5) is connected to the first supporting frame (4), and two symmetrically-arranged limiting pieces (6) are fixedly installed on the conveying support (2); the other end of the conveying support (2) is fixedly provided with a fixed plate (7), a second support frame (8) is fixedly arranged on the fixed plate (7), an industrial camera (9) is fixedly arranged on the second support frame (8), a weight sensor (10) is fixedly arranged on the fixed plate (7), a rotary table (11) is rotatably arranged on the fixed plate (7) through a rotary shaft, a plurality of accommodating grooves (12) which are arranged at equal angles are formed in the rotary table (11), a rotary servo motor (13) is fixedly arranged on the bottom surface of the fixed plate (7), an output shaft key of the rotary servo motor (13) is connected to the rotary shaft of the rotary table (11), a finished product discharge port (14) and a waste product discharge port (15) are formed in the fixed plate (7), and a control box (16) which is electrically connected with the conveying servo motor, the industrial camera (9), the weight sensor (10) and the rotary servo motor (13) of the electric conveyer belt (3) is fixedly arranged on the bottom surface of the fixed plate (7).
2. The automatic detection and reject mechanism of a high-speed sheeter according to claim 1, wherein: the inner bottom wall of the guide box (1) is an inclined surface, and a baffle plate (17) is fixedly arranged on the guide box (1).
3. The automatic detection and reject mechanism of a high-speed sheeter according to claim 1, wherein: the layering plate (5) is connected to the conveying support (2) in a sliding mode, the first support frame (4) is connected with a handle screw (18) in a threaded mode, and the handle screw (18) is connected to the layering plate (5) in a rotating mode.
4. A high-speed sheeter automatic detection reject mechanism according to claim 3, wherein: the conveying support (2) is provided with a waist-shaped hole (19), a screw rod (20) is arranged in the waist-shaped hole (19), the screw rod (20) is fixed on the conveying support (2) through a nut, and one end of the screw rod (20) is rotationally connected to the limiting piece (6).
5. The automatic detection and reject mechanism of a high-speed sheeter according to claim 1, wherein: and the fixed plate (7) is fixedly provided with a fence (21) with an opening.
6. The automatic detection and reject mechanism of a high-speed sheeter according to claim 1, wherein: two discharging pipes (22) which are respectively communicated with the finished product discharging hole (14) and the waste product discharging hole (15) are fixedly arranged on the fixed plate (7), and the two discharging pipes (22) are obliquely arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223065518.2U CN219122061U (en) | 2022-11-18 | 2022-11-18 | Automatic detection and reject mechanism of high-speed tablet press |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223065518.2U CN219122061U (en) | 2022-11-18 | 2022-11-18 | Automatic detection and reject mechanism of high-speed tablet press |
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| CN219122061U true CN219122061U (en) | 2023-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202223065518.2U Active CN219122061U (en) | 2022-11-18 | 2022-11-18 | Automatic detection and reject mechanism of high-speed tablet press |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139190A (en) * | 2023-10-30 | 2023-12-01 | 江苏国瓷金盛陶瓷科技有限公司 | Alumina ceramic ball measuring device |
-
2022
- 2022-11-18 CN CN202223065518.2U patent/CN219122061U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117139190A (en) * | 2023-10-30 | 2023-12-01 | 江苏国瓷金盛陶瓷科技有限公司 | Alumina ceramic ball measuring device |
| CN117139190B (en) * | 2023-10-30 | 2024-01-23 | 江苏国瓷金盛陶瓷科技有限公司 | Alumina ceramic ball measuring device |
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