CN216529425U - Flexible flat signal acquisition line of dysmorphism that protection component can be changed - Google Patents

Flexible flat signal acquisition line of dysmorphism that protection component can be changed Download PDF

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Publication number
CN216529425U
CN216529425U CN202122389143.4U CN202122389143U CN216529425U CN 216529425 U CN216529425 U CN 216529425U CN 202122389143 U CN202122389143 U CN 202122389143U CN 216529425 U CN216529425 U CN 216529425U
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protection
circuit board
bonding pad
wire
flexible flat
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CN202122389143.4U
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Chinese (zh)
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石晗
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Dongguan Shenghe Technology Co ltd
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Dongguan Shenghe Technology Co ltd
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Abstract

The utility model relates to the technical field of connecting wires, in particular to a special-shaped flexible flat signal acquisition wire with replaceable protection elements, wherein a protection module is detachably arranged between a main circuit board or a nickel sheet and a lead, so that the protection module can be replaced when damaged, and the connecting wire does not need to be replaced completely; in addition, the connecting wire adopts a structure that two layers of insulating layers cover the conducting wire, namely a structure of a flat connecting wire, and compared with an FPC (flexible printed circuit), the connecting wire is simpler to manufacture and more cost-saving.

Description

Flexible flat signal acquisition line of dysmorphism that protection component can be changed
Technical Field
The utility model relates to the technical field of connecting wires, in particular to a special-shaped flexible flat signal acquisition wire with a replaceable protection element.
Background
New energy automobile's battery generally is provided with a plurality of groups of batteries, and in order to detect the behavior of every group of batteries, often need set up corresponding detection device, and the corresponding connecting device of rethread is connected every group of batteries and detection device to whether the operation that detects the group of batteries constantly is normal, thereby is convenient for in time handle the group of batteries, guarantees the normal operating of car.
Connecting device among the prior art, the majority adopts FPC flexible circuit board to accomplish being connected of detection device and group battery, FPC flexible circuit board includes extension board and branch line, the branch line is connected with the group battery through a nickel piece respectively, thereby can carry out operating parameter's detection to every group battery, in order to prevent that the group battery from overloading the condition such as overflowing, can set up the fuse at every FPC's branch line among the prior art, the mode of setting up of fuse, fix it in FPC flexible circuit board, also be exactly this fuse is non-detachable, if it damages, then can lead to FPC flexible circuit board to damage, need whole change, use inconvenient reality.
Disclosure of Invention
The utility model provides a special-shaped flexible flat signal acquisition line with replaceable protection elements, aiming at the problems in the prior art, and the protection module can be replaced when damaged by arranging the protection module to be detachable.
In order to solve the technical problem, the utility model adopts the following technical scheme: a special-shaped flexible flat signal acquisition line with replaceable protection elements comprises a main circuit board, a connecting line, a protection module and a plurality of nickel sheets, wherein the connecting line comprises a conductor layer and insulating layers covering the two sides of the conductor layer, and the conductor layer comprises a plurality of conducting wires arranged at intervals; one end of the lead is welded on the main circuit board, and the other end of the lead is welded on the nickel sheet; the number of the protection modules is equal to that of the nickel sheets; two ends of the protection module are respectively in signal connection with the main circuit board and the nickel sheet and are used for disconnecting the connection between the nickel sheet and the main circuit board when the connecting line is abnormal; the protection module can be detachably arranged on the main circuit board or the nickel sheet.
Preferably, the protection module is a fuse protector, the fuse protector is welded on the main circuit board, and each of the wires is electrically connected with the fuse protector.
Preferably, the protection module comprises a fusing protection element, a protection circuit board, and a first pad and a second pad which are respectively arranged at two ends of the protection circuit board, the wire is welded to the first pad, two ends of the fusing protection element are respectively electrically connected with the first pad and the second pad, and the second pad is welded to the nickel sheet.
Preferably, the first pad has a rectangular shape.
Preferably, the first pad has a cross shape.
Preferably, the protection module comprises a fusing protection element, a protection circuit board, and a first pad and a second pad which are respectively arranged at two ends of the protection circuit board, wherein the first pad is electrically connected with the second pad, the lead is welded to the first pad, and the second pad is welded to the nickel sheet; the fuse protector is welded to the main circuit board, and the fuse protector is electrically connected to the nickel tab through the lead wire.
Preferably, the radial cross-section of the wire is circular in shape.
Preferably, the radial cross section of the wire is in the shape of a partial circle.
Preferably, the main circuit board comprises a PCB and an FPC, and both ends of the FPC are respectively soldered to the PCB and the connection lines.
The utility model has the beneficial effects that:
according to the special-shaped flexible flat signal acquisition line with the replaceable protection element, the protection module is detachably arranged between the main circuit board or the nickel sheet and the lead, so that the protection module can be replaced when damaged, and the whole connecting line does not need to be replaced; in addition, the connecting wire adopts a structure that two layers of insulating layers cover the conducting wire, namely a flat connecting wire structure, and compared with an FPC (flexible printed circuit), the connecting wire is simpler to manufacture and saves more cost.
Drawings
FIG. 1 is a schematic structural diagram according to a first embodiment of the present invention;
FIG. 2 is a first schematic structural diagram according to a second embodiment of the present invention;
FIG. 3 is a second schematic structural diagram according to a second embodiment of the present invention;
fig. 4 is a schematic view of a connection structure between a conductive line and a first bonding pad according to a second embodiment of the utility model;
FIG. 5 is a first schematic structural diagram according to a third embodiment of the present invention;
FIG. 6 is a second schematic structural diagram according to a third embodiment of the present invention;
FIG. 7 is a first cross-sectional view of a connecting wire of the present invention;
FIG. 8 is a second cross-sectional view of a connecting wire of the present invention;
FIG. 9 is a third cross-sectional view of a connecting wire of the present invention;
FIG. 10 is a schematic diagram of a prior art structure;
FIG. 11 is a first schematic structural diagram of a main circuit board and a connecting wire according to the present invention;
fig. 12 is a second schematic structural diagram of the main circuit board and the connecting wires according to the present invention.
The reference numerals in fig. 1 to 12 include:
1-main circuit board, 3-nickel sheet, 4-insulating layer, 5-conducting wire, 13-protection module, 15-fusing protection piece, 16-protection circuit board, 17-first bonding pad, 18-second bonding pad, 19-PCB board, 20-FPC board and 21-connecting wire.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention is described in detail below with reference to the attached drawings.
The first embodiment is as follows:
the special-shaped flexible flat signal acquisition line with replaceable protection elements provided by the embodiment, as shown in fig. 1, 7 to 12, comprises a main circuit board 1, a connecting line 21, a protection module 13 and a plurality of nickel sheets 3, wherein the connecting line 21 comprises a conductor layer and insulating layers 4 covering and arranged on two sides of the conductor layer, and the conductor layer comprises a plurality of conducting wires 5 arranged at intervals; one end of the lead 5 is welded on the main circuit board 1, and the other end of the lead 5 is welded on the nickel sheet 3; the number of the protection modules 13 is the same as that of the nickel sheets 3; two ends of the protection module 13 are respectively in signal connection with the main circuit board 1 and the nickel sheet 3, and are used for disconnecting the connection between the nickel sheet 3 and the main circuit board 1 when the connecting line 21 is abnormal; the protection module 13 is detachably mounted on the main circuit board 1.
Specifically, as shown in fig. 1, the nickel plate 3 is used for connecting with an external automobile battery pack, and then is connected with the main circuit board 1 through the conducting wire 5, so that the purpose of detecting the performance of the automobile battery pack can be achieved through connecting the main circuit board 1 with an external detection device. The structure of the connecting wire 21 of this embodiment is as shown in fig. 1, and is preferably a flat flexible cable, which covers a plurality of wires 5 through two layers of insulating layers 4, and when the wires 5 are actually used, they can be bent or folded to facilitate connection with the nickel sheets 3, and the adjacent nickel sheets 3 are not easy to have a short circuit, and are also convenient to be connected with an external battery pack, as shown in fig. 1, the specific structure of this embodiment is not limited, as long as the function of connecting each wire 5 with a battery pack can be realized. Further, the radial cross section of the lead 5 of the present embodiment is circular or eccentric, such as a transverse oval or a vertical oval, as shown in fig. 7 to 9, which is not limited in the present embodiment.
The protection module 13 of this embodiment is a fuse protector 15, the fuse protector 15 is welded to the main circuit board 1, each conducting wire 5 is electrically connected to the fuse protector 15, as shown in fig. 1, this embodiment sets up a plurality of pads for welding the fuse protector 15 on the main circuit board 1, weld the fuse protector 15 on the main circuit board 1, each fuse protector 15 is electrically connected to a conducting wire 5, thereby when the power supply of the automobile battery pack is abnormal, the fuse protector 15 can disconnect the automobile battery pack from the main circuit board 1. The fuse protector 15 may be a fuse resistor or a fuse, as long as the fuse protection function is achieved. The present embodiment provides the fuse protector 15 independently on the main circuit board 1 so that the corresponding fuse protector 15 can be replaced when the fuse protector 15 is damaged, without affecting the use of the connection wires 21.
In the special-shaped flexible flat signal collecting line with replaceable protection components provided by this embodiment, as shown in fig. 11, the main circuit board 1 of this embodiment may be configured as a structure combining the PCB 19 and the FPC 20, and since the FPC 20 has the advantages of lightness, flexibility, and the like, the design combining the FPC with the PCB 19 is helpful to reduce the volume, weight, and the like of this embodiment compared with completely using the PCB 19, and may also be more flexible.
Specifically, in the prior art, as shown in fig. 10, by adopting the structural design of the PCB 19 and the complete FPC, the FPC flexible circuit board needs to design 21 lines of connecting wires, which is high in cost, and when a certain detecting element is damaged or a certain line on the board is damaged, the whole FPC needs to be replaced, and when the structure with the obstacle in fig. 10 is encountered, the structure of the FPC needs to be designed correspondingly, so that the structure meets different use environments, that is, when the FPC is applied to different automobile battery environments, the corresponding FPC needs to be matched, so that each FPC can only adapt to one use environment, and the practicability is relatively low.
In the present embodiment, the structure of pure FPC in the prior art is set as the structure of FPC plus flat connecting wires 21, as shown in fig. 11 and 12. That is to say, the PCB 19 and the FPC 20 at the front end can be arranged in a general design, and then the structure of the connecting wire 21 at the rear end is changed correspondingly according to the structure of the car battery pack in practical application, but the structure of the connecting wire 21 of the embodiment is simpler than the prior art in production mode, so even if the structure is modified in a bending manner according to different application environments, the structure is faster and simpler than the structure completely adopting the FPC, and the production cost is lower than the FPC, so that the structure has higher practicability.
Example two:
the difference between the first embodiment and the second embodiment is the arrangement of the protection module 13, in the protection module 13 of the present embodiment, as shown in fig. 2 and 4, the protection module 13 is arranged between each nickel sheet 3 and the lead 5, the protection module 13 includes a fuse protector 15, a protection circuit board 16, and a first pad 17 and a second pad 18 respectively arranged at two ends of the protection circuit board 16, the lead 5 is welded to the first pad 17, two ends of the fuse protector 15 are electrically connected to the first pad 17 and the second pad 18, respectively, and the second pad 18 is welded to the nickel sheet 3. The fuse protector 15 may be a fuse resistor or a fuse, as long as the fuse protection function is achieved.
Specifically, in this embodiment, the fuse protector 15 is independently configured as a protection module 13, and is welded with the nickel sheet 3 and the lead 5 by using a welding method, so that firstly, the protection function of the fuse protector 15 can be achieved, and secondly, if one of the fuse protectors 15 is damaged, the protection module 13 where the fuse protector 15 is located can be detached and replaced, so that the protection module 13 can continue to perform the protection function, and the use of the connection line 21 of this embodiment is not affected.
As an embodiment of the present embodiment, the first pad 17 of the present embodiment may be designed in a rectangular shape as shown in fig. 3, so as to facilitate the bonding of the wire 5 to the first pad 17.
As another embodiment of this embodiment, the first pad 17 of this embodiment may also be provided in a cross shape as shown in fig. 2, and since the wire 5 may be folded or bent into a structure as shown in fig. 2 or fig. 4 in an actual design, the first pad 17 is provided in a cross shape, so that the first pad can be well contacted and welded with the first pad 17 in a cross shape regardless of the structure of the vertical and horizontal wire 5 in fig. 4, which helps to reduce the occurrence of false welding or cold welding.
Example three:
the present embodiment is different from the first and second embodiments in the arrangement of the protection module 13, as shown in fig. 5 and 6, and the third embodiment is combined with the first and second embodiments, and the fuse protector 15 is arranged on the main circuit board 1, and the fuse protector is not arranged on the protection circuit board 16, and the first pads 17 and the second pads 18 are directly connected together. Wherein the structure of the first pads 17 also includes a square shape and a cross shape.
Although the present invention has been described with reference to the above preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims (9)

1. The utility model provides a flexible flat signal acquisition line of dysmorphism that protection component can be changed which characterized in that: the connecting wire comprises a conductor layer and insulating layers covering two sides of the conductor layer, and the conductor layer comprises a plurality of leads arranged at intervals; one end of the lead is welded on the main circuit board, and the other end of the lead is welded on the nickel sheet;
the number of the protection modules is the same as that of the nickel sheets;
the protection module is respectively in signal connection with the main circuit board and the nickel sheet and is used for disconnecting the connection between the nickel sheet and the main circuit board when the connection line or the external battery is abnormal;
the protection module can be detachably arranged on the main circuit board or the nickel sheet.
2. The shaped flexible flat signal collection wire with replaceable protection element as claimed in claim 1, wherein: the protection module is a fusing protection piece, the fusing protection piece is welded on the main circuit board, and each wire is electrically connected with the fusing protection piece.
3. The shaped flexible flat signal collection wire with replaceable protection element as claimed in claim 1, wherein: the protection module comprises a fusing protection piece, a protection circuit board, a first bonding pad and a second bonding pad, wherein the first bonding pad and the second bonding pad are arranged at two ends of the protection circuit board respectively, the wire is welded on the first bonding pad, two ends of the fusing protection piece are electrically connected with the first bonding pad and the second bonding pad respectively, and the second bonding pad is welded with the nickel sheet.
4. The shaped flexible flat signal collection wire with replaceable protection element as claimed in claim 3, wherein: the first pad is rectangular in shape.
5. The shaped flexible flat signal collection wire with replaceable protection element as claimed in claim 3, wherein: the first bonding pad is in a cross shape.
6. The shaped flexible flat signal collection wire with replaceable protection element as claimed in claim 1, wherein: the protection module comprises a fusing protection piece, a protection circuit board, a first bonding pad and a second bonding pad, wherein the first bonding pad and the second bonding pad are respectively arranged at two ends of the protection circuit board;
the fuse protector is welded to the main circuit board, and the fuse protector is electrically connected to the nickel tab through the lead wire.
7. The shaped flexible flat signal collection wire with replaceable protection element as claimed in claim 1, wherein: the radial section of the lead is circular.
8. The shaped flexible flat signal collection wire with replaceable protection element as claimed in claim 1, wherein: the shape of the radial section of the lead is eccentric.
9. The shaped flexible flat signal collection wire with replaceable protection element as claimed in claim 1, wherein: the main circuit board comprises a PCB and an FPC, and two ends of the FPC are welded with the PCB and the connecting wires respectively.
CN202122389143.4U 2021-09-29 2021-09-29 Flexible flat signal acquisition line of dysmorphism that protection component can be changed Active CN216529425U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122389143.4U CN216529425U (en) 2021-09-29 2021-09-29 Flexible flat signal acquisition line of dysmorphism that protection component can be changed

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122389143.4U CN216529425U (en) 2021-09-29 2021-09-29 Flexible flat signal acquisition line of dysmorphism that protection component can be changed

Publications (1)

Publication Number Publication Date
CN216529425U true CN216529425U (en) 2022-05-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122389143.4U Active CN216529425U (en) 2021-09-29 2021-09-29 Flexible flat signal acquisition line of dysmorphism that protection component can be changed

Country Status (1)

Country Link
CN (1) CN216529425U (en)

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