CN216528656U - Box-packed insurance rigging equipment of car pencil insurance - Google Patents
Box-packed insurance rigging equipment of car pencil insurance Download PDFInfo
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- CN216528656U CN216528656U CN202122716146.4U CN202122716146U CN216528656U CN 216528656 U CN216528656 U CN 216528656U CN 202122716146 U CN202122716146 U CN 202122716146U CN 216528656 U CN216528656 U CN 216528656U
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- moving mechanism
- fuse box
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- direction moving
- positioning jig
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Abstract
The utility model relates to automobile wire harness fuse box fuse assembling equipment which comprises a base, a fuse box positioning jig, a moving system, a pneumatic mechanical finger, an automatic feeding system and a PLC (programmable logic controller) control system, wherein the fuse box positioning jig is arranged on the base; the fuse box positioning jig is arranged at the upper part of the base; the mobile system is arranged on the upper part of the base and is positioned on the periphery of the fuse box positioning jig; the moving system comprises a Y-direction moving mechanism, an X-direction moving mechanism and a Z-direction moving mechanism; the Y-direction moving mechanism, the X-direction moving mechanism and the Z-direction moving mechanism are all electrically connected with the PLC control system; the pneumatic mechanical finger is arranged at the power output end of the Z-direction moving mechanism and is positioned above the fuse box positioning jig; the automatic feeding system is arranged on the upper part of the base and is positioned between the Y-direction moving mechanism and the fuse box positioning jig and is electrically connected with the PLC control system. The utility model has the advantages of reasonable and compact structural design, convenient use, simple and convenient assembly, strong operability, high production efficiency and stable assembly quality.
Description
Technical Field
The utility model belongs to the technical field of automobile wire harness manufacturing, and particularly relates to automobile wire harness fuse box fuse assembling equipment.
Background
The automobile wire harness fuse box is an indispensable electrical component in automobile control, whether fuse assembly is correct or not is directly related to driving safety, an operator carries out manual installation according to a drawing in a traditional assembly method, the fuse is easily installed in a wrong position or in a few cases or in a plurality of cases in the assembly process, the manual assembly efficiency is low, and how to improve the accuracy of fuse assembly and the assembly efficiency is the direction of efforts of technicians in the field.
Disclosure of Invention
The utility model provides the automobile wire harness fuse box-packed fuse assembling equipment which is reasonable and compact in structural design, convenient to use, simple and convenient to assemble, strong in operability, high in production efficiency and stable in assembling quality, and aims to solve the problems that the existing fuse is high in labor intensity due to manual assembly, the fuse position is easy to be mistakenly assembled and the like.
The utility model is realized by the following technical scheme:
the automobile wire harness fuse box fuse assembling equipment comprises a base, a fuse box positioning jig, a moving system, a pneumatic mechanical finger, an automatic feeding system and a PLC (programmable logic controller) control system; the fuse box positioning jig is arranged on the upper part of the base in a matching manner; the moving system is arranged at the upper part of the base and is matched with the fuse box positioning jig to be positioned at the periphery of the fuse box positioning jig; the moving system comprises a Y-direction moving mechanism, an X-direction moving mechanism and a Z-direction moving mechanism; the Y-direction moving mechanism, the X-direction moving mechanism and the Z-direction moving mechanism are all electrically connected with the PLC control system; the Y-direction moving mechanism is installed on the base in a matching mode, the X-direction moving mechanism is installed on the Y-direction moving mechanism in a matching mode, and the Z-direction moving mechanism is installed on the X-direction moving mechanism in a matching mode; the pneumatic mechanical finger is mounted at the power output end of the Z-direction moving mechanism in a matched mode and is located above the fuse box positioning jig in a matched mode; the automatic feeding system is installed on the upper portion of the base, is located between the Y-direction moving mechanism and the fuse box positioning jig in a matched mode, and is electrically connected with the PLC control system.
Automobile wiring harness fuse box dress insurance rigging equipment, wherein: the Y-direction moving mechanism comprises a Y-direction support, a Y-direction guide rail, a Y-direction driving motor, a Y-direction transmission lead screw and a Y-direction limiting block; the Y-direction support is matched and fixed on the upper part of the base positioned on the outer side of the fuse box positioning jig in the X direction; the Y-direction guide rail is matched and fixed at the top of the Y-direction support, and the Y-direction limiting blocks are matched and fixed at the end parts of the two Y-direction ends of the Y-direction guide rail; the Y-direction driving motor is matched and fixedly arranged on the outer side of the Y-direction limiting block at one Y-direction end of the Y-direction guide rail; y to drive screw match connect in Y is to driving motor's power take off end, just Y to drive screw's both ends still respectively with Y is to driving motor's Y to both ends Y passes through bearing assembly connection to the stopper.
Automobile wiring harness fuse box dress insurance rigging equipment, wherein: the X-direction moving mechanism comprises an X-direction bracket, an X-direction guide rail, an X-direction driving motor, an X-direction transmission lead screw and an X-direction limiting block; the bottom of the X-direction support is fixedly provided with an X-direction moving nut in a matching way and is connected with the Y-direction transmission screw rod in a matching way through the X-direction moving nut; the X-direction guide rail is matched and arranged on one Y-direction side surface of the X-direction support; the two ends of the X-direction bracket are also provided with the X-direction limiting blocks in a matching way; the X-direction driving motor is installed on the outer side of the X-direction limiting block at one end of the X-direction support in a matched mode; the X is connected to the power output end of the X-direction driving motor in a matched mode, and the two ends of the X-direction driving screw are respectively connected with a pair of X-direction limiting blocks located at the two ends of the X-direction support in an assembled mode through bearings.
Automobile wiring harness fuse box dress insurance rigging equipment, wherein: the Z-direction moving mechanism comprises a Z-direction support, a Z-direction support moving slide block, a Z-direction linear air cylinder, a Z-direction guide rail, a finger air cylinder moving slide block and a finger air cylinder; a Z-direction moving nut and a Z-direction support moving sliding block are mounted on the Z-direction support in a matched mode, the Z-direction support is connected with the X-direction guide rail in a sliding fit mode through the Z-direction support moving sliding block, and the Z-direction support is connected with the X-direction transmission lead screw in a matched mode through the Z-direction moving nut; the Z-direction linear cylinder is vertically matched and arranged on the other side surface of the Z-direction support; the Z-direction guide rail is vertically matched and fixedly arranged on the Z-direction bracket; the finger cylinder moving sliding block is matched and slidably mounted on the Z-direction guide rail and is also fixedly connected with a piston rod of the Z-direction linear cylinder, and the finger cylinder moving sliding block is also matched and mounted with a finger cylinder.
Automobile wiring harness fuse box dress insurance rigging equipment, wherein: the pneumatic mechanical finger is installed at the top end of a piston rod of the finger cylinder in a matching mode.
Automobile wiring harness fuse box dress insurance rigging equipment, wherein: the PLC control system is arranged on one side of the base in a matching mode and comprises a PLC controller, an electromagnetic valve and a stepping motor driver, wherein the electromagnetic valve and the stepping motor driver are electrically connected with the PLC controller; the stepping motor driver is respectively and electrically connected with the Y-direction driving motor and the X-direction driving motor; one end of the electromagnetic valve is connected with an external air source through an air path, and the other end of the electromagnetic valve is connected with the Z-direction linear cylinder and the finger cylinder through an air path in a matching manner.
Automobile wiring harness fuse box dress insurance rigging equipment, wherein: the automatic feeding system consists of a vibration frequency controller, a linear vibrator, a linear guide rail, an inductive switch and a vibration disc; the vibration frequency controller, the linear vibrator and the inductive switch are all electrically connected with the PLC.
Has the advantages that:
the automobile wire harness fuse box-packed fuse assembling equipment has the advantages of reasonable and compact structural design, convenience in operation and use and high fuse assembling accuracy, can effectively solve the problems of automobile part damage or circuit burnout and the like caused by wrong fuse insertion, improves the wire harness production efficiency and quality, greatly saves the wire harness production cost, and is suitable for popularization and application.
Drawings
FIG. 1 is a schematic structural diagram of an automobile wire harness fuse box fuse assembling device of the present invention;
fig. 2 is another structural schematic diagram of the automobile wire harness fuse box fuse assembling device.
Detailed Description
As shown in fig. 1 and 2, the automobile wire harness fuse box fuse assembling equipment comprises a base 1, a fuse box positioning jig 2, a moving system 3, a pneumatic mechanical finger 4, an automatic feeding system 5 and a PLC control system 6.
The base 1 is arranged on the ground, and the fuse box positioning jig 2 is used for fixing a fuse box and is installed in the center of the top surface of the base 1 in a matching mode.
The moving system 3 is disposed on the top surface of the base 1 and is matched with and located at the periphery of the fuse box positioning jig 2, and includes a Y-direction moving mechanism 3, an X-direction moving mechanism 32 and a Z-direction moving mechanism 33.
The Y-direction moving mechanism 31 is mounted on the top surface of the base 1 in a matching manner, and includes a Y-direction support 311, a Y-direction guide 312, a Y-direction driving motor 313, a Y-direction drive screw 314, and a Y-direction stopper 315. The Y-direction brackets 311 are provided with a pair of brackets and are respectively fixed outside the two opposite sides of the fuse box positioning jig 2 in the X direction in a matching manner; the Y-direction guide rails 312 are provided with a pair and are respectively fixed on the tops of the pair of Y-direction brackets 311 in a matching manner, and Y-direction limiting blocks 315 are respectively fixed on the ends of the Y-direction ends of each Y-direction guide rail 312 in a matching manner; the Y-direction driving motor 313 has a pair of Y-direction stoppers 315 respectively fitted and fixed to one end of the pair of Y-direction rails 312 in the Y-direction; the pair of Y-direction transmission screws 314 are respectively connected to the power output ends of the pair of Y-direction driving motors 313 in a matching manner, and both ends of the Y-direction transmission screws 314 are also respectively connected to Y-direction stoppers 315 at both ends of the Y-direction driving motors 313 in an assembling manner through bearings.
The X-direction moving mechanism 32 is mounted on the Y-direction moving mechanism 31 in a matching manner, and includes an X-direction bracket 321, an X-direction rail 322, an X-direction driving motor 323, an X-direction drive screw 324, and an X-direction stopper 325. Wherein, a pair of X-direction moving nuts are fixedly mounted at the bottom of the two ends of the X-direction bracket 321 in a matching manner and are connected with a pair of Y-direction transmission screw rods 314 of the Y-direction moving mechanism 31 in a matching manner through the pair of X-direction moving nuts; the X-direction guide 322 has a pair of Y-direction side surfaces that are fitted to the X-direction holder 321; a pair of X-direction limiting blocks 325 are also arranged at two ends of the X-direction bracket 321 in a matching way; the X-direction driving motor 323 adopts a stepping motor, and is mounted on the outer side of the X-direction limiting block 325 at one end of the X-direction bracket 321 in a matching manner; the X-direction driving screw 324 is connected to the power output end of the X-direction driving motor 323 in a matching manner, and two ends of the X-direction driving screw 324 are also connected to a pair of X-direction limiting blocks 325 at two ends of the X-direction bracket 321 through bearings in an assembling manner.
The Z-direction moving mechanism 33 is mounted on the X-direction moving mechanism 32, and includes a Z-direction holder 331, a Z-direction holder moving slider 332, a Z-direction linear air cylinder 333, a Z-direction rail 334, a finger air cylinder moving slider 335, and a finger air cylinder 336. Wherein, two sets of Z-direction bracket moving sliders 332 are mounted on the back of the Z-direction bracket 331 in a matching manner and are connected with the pair of X-direction guide rails 322 of the X-direction moving mechanism 32 in a sliding and matching manner through the two sets of Z-direction bracket moving sliders 332; meanwhile, a Z-direction moving nut is also mounted on the back of the Z-direction support 331 in a matching manner and is connected with the X-direction transmission lead screw 324 of the X-direction moving mechanism 32 in a matching manner through the Z-direction moving nut; the Z-direction linear cylinder 333 has a pair and is vertically installed on the front surface of the Z-direction bracket 331; the Z-direction guide 334 has a pair and is vertically matched and fixedly mounted on the front surface of the Z-direction bracket 331; the finger cylinder moving sliding blocks 335 have a pair, the back surfaces of the finger cylinder moving sliding blocks are respectively matched and slidably mounted on the pair of guide rails 335, the tail parts of the pair of finger cylinder moving sliding blocks 335 are respectively fixedly connected with the top ends of the piston rods of the pair of Z-direction linear cylinders 333, and the front surfaces of the pair of finger cylinder moving sliding blocks 335 are respectively matched and mounted with the finger cylinders 336.
The pneumatic mechanical finger 4 is mounted on the top end of the piston rod of the finger cylinder 336 of the Z-direction moving mechanism 33 in a matching manner, and is located above the fuse box positioning jig 2 in a matching manner; the X-direction driving motor 323 of the X-direction moving mechanism 32 drives the Z-direction moving mechanism 33 to realize X-direction moving and positioning, and the Z-direction action and the part clamping action are realized through the Z-direction linear air cylinder 333 and the finger air cylinder 336.
The automatic feeding system 5 is arranged on the top surface of the base 1 and consists of a vibration frequency controller, a linear vibrator, a linear guide rail, an induction switch and a vibration disc, the materials are arranged and conveyed to a fixed position in the required direction through the safety feeding system 5, and the induction switch judges whether the materials reach the specified position. Wherein, the automatic feeding system 5 has a pair, one of which is a safety feeding system 51, and the other end is a locking and clamping feeding system 52; the fuse feeding system 51 is matched and positioned between the X-direction side of the fuse box positioning jig 2 and the X-direction side of one Y-direction support 311 of the Y-direction moving mechanism 31; the locking and clamping feeding system 52 is matched and positioned between the other side of the fuse box positioning jig 2 in the X direction and the side of the other Y-direction support 311 of the Y-direction moving mechanism 31 in the X direction.
This PLC control system 6 matches the setting in one side of this base 1, and it includes PLC controller and solenoid valve and the step motor driver of being connected with the PLC controller electricity for the controlgear action realizes that the location snatchs insurance, lock card part, removes to the assembly position and assembles. Wherein, the PLC controller is also electrically connected with a vibration frequency controller, a linear vibrator and an inductive switch of the automatic feeding system 5 respectively; the stepping motor driver is respectively electrically connected with a Y-direction driving motor 313 and an X-direction driving motor 323 of the moving system 3; one end of the electromagnetic valve is connected with an external air source through an air path, and the other end of the electromagnetic valve is connected with a Z-direction linear cylinder 333 and a finger cylinder 336 of the mobile system 3 through an air path in a matching way.
The utility model has simple and reasonable structural design and convenient operation and use, can effectively solve the problem of automobile part damage or circuit burnout caused by wrong insertion of the fuse, improves the production efficiency and quality of the wire harness, and greatly saves the production cost of the wire harness.
Claims (7)
1. The utility model provides a box dress insurance rigging equipment of car wiring harness insurance which characterized in that: the assembly equipment comprises a base, a fuse box positioning jig, a moving system, a pneumatic mechanical finger, an automatic feeding system and a PLC (programmable logic controller) control system; the fuse box positioning jig is installed on the upper part of the base in a matching manner; the moving system is arranged at the upper part of the base and is matched with the fuse box positioning jig to be positioned at the periphery of the fuse box positioning jig; the moving system comprises a Y-direction moving mechanism, an X-direction moving mechanism and a Z-direction moving mechanism; the Y-direction moving mechanism, the X-direction moving mechanism and the Z-direction moving mechanism are all electrically connected with the PLC control system; the Y-direction moving mechanism is installed on the base in a matching mode, the X-direction moving mechanism is installed on the Y-direction moving mechanism in a matching mode, and the Z-direction moving mechanism is installed on the X-direction moving mechanism in a matching mode; the pneumatic mechanical finger is mounted at the power output end of the Z-direction moving mechanism in a matched mode and is located above the fuse box positioning jig in a matched mode; the automatic feeding system is installed on the upper portion of the base, is located between the Y-direction moving mechanism and the fuse box positioning jig in a matched mode, and is electrically connected with the PLC control system.
2. The automotive harness fuse box fuse assembly device of claim 1, wherein: the Y-direction moving mechanism comprises a Y-direction support, a Y-direction guide rail, a Y-direction driving motor, a Y-direction transmission lead screw and a Y-direction limiting block; the Y-direction support is matched and fixed on the upper part of the base positioned on the outer side of the fuse box positioning jig in the X direction; the Y-direction guide rail is matched and fixed at the top of the Y-direction support, and the Y-direction limiting blocks are matched and fixed at the end parts of the two Y-direction ends of the Y-direction guide rail; the Y-direction driving motor is matched and fixedly arranged on the outer side of the Y-direction limiting block at one Y-direction end of the Y-direction guide rail; y to drive screw match connect in Y is to driving motor's power take off end, just Y to drive screw's both ends still respectively with Y is to driving motor's Y to both ends Y passes through bearing assembly connection to the stopper.
3. The automotive harness fuse box fuse assembly device of claim 2, wherein: the X-direction moving mechanism comprises an X-direction bracket, an X-direction guide rail, an X-direction driving motor, an X-direction transmission lead screw and an X-direction limiting block; the bottom of the X-direction support is fixedly provided with an X-direction moving nut in a matching way and is connected with the Y-direction transmission screw rod in a matching way through the X-direction moving nut; the X-direction guide rail is matched and arranged on one Y-direction side surface of the X-direction support; the two ends of the X-direction bracket are also provided with the X-direction limiting blocks in a matching way; the X-direction driving motor is installed on the outer side of the X-direction limiting block at one end of the X-direction support in a matching mode; the X is connected to the power output end of the X-direction driving motor in a matched mode, and the two ends of the X-direction driving screw are respectively connected with a pair of X-direction limiting blocks located at the two ends of the X-direction support in an assembled mode through bearings.
4. The automotive harness fuse box fuse assembly device of claim 3, wherein: the Z-direction moving mechanism comprises a Z-direction support, a Z-direction support moving slide block, a Z-direction linear air cylinder, a Z-direction guide rail, a finger air cylinder moving slide block and a finger air cylinder; a Z-direction moving nut and a Z-direction support moving sliding block are mounted on the Z-direction support in a matched mode, the Z-direction support is connected with the X-direction guide rail in a sliding fit mode through the Z-direction support moving sliding block, and the Z-direction support is connected with the X-direction transmission lead screw in a matched mode through the Z-direction moving nut; the Z-direction linear cylinder is vertically and matchedly arranged on the other side surface of the Z-direction bracket; the Z-direction guide rail is vertically matched and fixedly arranged on the Z-direction bracket; the finger cylinder moving sliding block is matched and slidably mounted on the Z-direction guide rail and is also fixedly connected with a piston rod of the Z-direction linear cylinder, and the finger cylinder moving sliding block is also matched and mounted with a finger cylinder.
5. The vehicle harness fuse box fuse assembly device of claim 4, wherein: the pneumatic mechanical finger is installed at the top end of a piston rod of the finger cylinder in a matching mode.
6. The vehicle harness fuse box fuse assembly device of claim 4, wherein: the PLC control system is arranged on one side of the base in a matching mode and comprises a PLC controller, an electromagnetic valve and a stepping motor driver, wherein the electromagnetic valve and the stepping motor driver are electrically connected with the PLC controller; the stepping motor driver is respectively and electrically connected with the Y-direction driving motor and the X-direction driving motor; one end of the electromagnetic valve is connected with an external air source through an air path, and the other end of the electromagnetic valve is connected with the Z-direction linear cylinder and the finger cylinder through an air path in a matching manner.
7. The vehicle harness fuse box fuse assembly device of claim 6, wherein: the automatic feeding system consists of a vibration frequency controller, a linear vibrator, a linear guide rail, an inductive switch and a vibration disc; the vibration frequency controller, the linear vibrator and the inductive switch are all electrically connected with the PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122716146.4U CN216528656U (en) | 2021-11-08 | 2021-11-08 | Box-packed insurance rigging equipment of car pencil insurance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122716146.4U CN216528656U (en) | 2021-11-08 | 2021-11-08 | Box-packed insurance rigging equipment of car pencil insurance |
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| Publication Number | Publication Date |
|---|---|
| CN216528656U true CN216528656U (en) | 2022-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122716146.4U Active CN216528656U (en) | 2021-11-08 | 2021-11-08 | Box-packed insurance rigging equipment of car pencil insurance |
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| Country | Link |
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| CN (1) | CN216528656U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372536A (en) * | 2023-06-05 | 2023-07-04 | 深圳市新启发汽车用品有限公司 | Adjustable automobile insurance box packaging machine tool |
-
2021
- 2021-11-08 CN CN202122716146.4U patent/CN216528656U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372536A (en) * | 2023-06-05 | 2023-07-04 | 深圳市新启发汽车用品有限公司 | Adjustable automobile insurance box packaging machine tool |
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