CN216503271U - Bimetal cylinder liner cooling assembly platform - Google Patents
Bimetal cylinder liner cooling assembly platform Download PDFInfo
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- CN216503271U CN216503271U CN202122947485.3U CN202122947485U CN216503271U CN 216503271 U CN216503271 U CN 216503271U CN 202122947485 U CN202122947485 U CN 202122947485U CN 216503271 U CN216503271 U CN 216503271U
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- cylinder liner
- water tank
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- immersion liquid
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Abstract
The utility model discloses a bimetal cylinder sleeve cooling assembly platform, which comprises a working support platform and an immersion liquid cooling mechanism, wherein the working support platform is arranged on the working support platform; work supporting table: the front surface of the working support table is provided with a PLC (programmable logic controller), the input end of the PLC is electrically connected with an external power supply, a water tank is arranged in a mounting hole at the left end of the upper surface of the working support table, and the middle part of the front side of the upper surface of the working support table is provided with an assembling pallet; immersion fluid cooling body: it includes supporting seat, rotation post, connecting plate, electric telescopic handle, leachate hourglass hole frame and underseal leak hole baffle, the supporting seat sets up in work supporting bench's upper surface left side, rotates the post and rotates through the bearing and connect in the upper end middle part of supporting seat, rotates the upper end fixedly connected with connecting plate of department of post, and electric telescopic handle fixed connection is in the lower surface front end of connecting plate, and this bimetal cylinder liner cooling equipment platform can cool down rapidly to bimetal cylinder liner, saves operating time, improves work efficiency.
Description
Technical Field
The utility model relates to the technical field of bimetallic cylinder sleeves, in particular to a bimetallic cylinder sleeve cooling assembly platform.
Background
The bimetallic cylinder sleeve is one of the most widely used and largest-used hydraulic end fittings of a slurry pump at present, combines the advantages of a hot-forging high-wear outer sleeve and a high-chromium wear-resistant corrosion-resistant inner sleeve, the outer sleeve is formed by hot-pressing high-quality carbon steel at one time, the inner sleeve is formed by centrifugally casting high-chromium cast iron, and the bimetallic cylinder sleeve is assembled by hot assembly, so that the bimetallic cylinder sleeve needs to be cooled and assembled.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to overcome the existing defects, and provide a bimetal cylinder sleeve cooling and assembling platform which can rapidly cool a bimetal cylinder sleeve, and meanwhile, the cooled bimetal cylinder sleeve is rapidly transferred to an assembling position for assembling, so that the working time is saved, the working efficiency is improved, and the problems in the background art can be effectively solved.
In order to achieve the purpose, the utility model provides the following technical scheme: a bimetal cylinder sleeve cooling assembly platform comprises a working support platform and an immersion liquid cooling mechanism;
work supporting table: the front surface of the working support table is provided with a PLC (programmable logic controller), the input end of the PLC is electrically connected with an external power supply, a water tank is arranged in a mounting hole at the left end of the upper surface of the working support table, and the middle part of the front side of the upper surface of the working support table is provided with an assembling pallet;
immersion fluid cooling body: the supporting seat is arranged on the left side of the upper surface of the working supporting table, the rotating column is rotatably connected to the middle of the upper end of the supporting seat through a bearing, the connecting plate is fixedly connected to the end of the upper end of the rotating column, the electric telescopic rod is fixedly connected to the front end of the lower surface of the connecting plate, the lower surface of the telescopic end of the electric telescopic rod is fixedly connected with the upper end face of the immersion leakage hole frame, the input end of the electric telescopic rod is electrically connected with the output end of the PLC, the baffle is inserted into an insertion opening formed in the lower end of the immersion leakage hole frame, and the immersion leakage hole frame corresponds to the water tank up and down;
wherein: still include the outlet pipe, the outlet pipe sets up in the delivery port department of water tank bottom, and the middle part of outlet pipe is established ties there is the pipe valve, can carry out rapid cooling to bimetal cylinder liner, and the bimetal cylinder liner after will cooling shifts rapidly to the equipment department simultaneously and assembles to the bimetal cylinder liner that will assemble transports, saves operating time, improves work efficiency.
Further, immersion fluid cooling body still includes first motor and gear, first motor passes through the mount pad and sets up in the trailing flank of supporting seat, and the gear sets up respectively in the output shaft upper end of first motor and the bottom of rotating the post, and two gear engagement connect, and the output of PLC controller is connected to the input electricity of first motor, provides rotation power.
Further, still include transport mechanism, transport mechanism includes the second motor, change the roller, conveyer belt and riser, the riser sets up respectively in work brace table's upper surface rear end right side, rotates between two risers that correspond around and is connected with the commentaries on classics roller, two change the roller and pass through the conveyer belt and rotate the connection, the second motor passes through motor cabinet fixed connection in work brace table's upper surface rear end, the output shaft front end of second motor pass the riser of left side rear end and with the commentaries on classics roller rear end fixed connection of left end, the output of PLC controller is connected to the input electricity of second motor, the convenient transport to bimetal cylinder liner.
Further, still include support frame and swash plate, the support frame sets up in work supporting table's upper surface middle part rear end, and the swash plate sets up in the inside of support frame, and the swash plate is placed from left to right downward sloping, provides the cushioning effect.
Furthermore, the lower end of the upper surface of the inclined plate is flush with the left end of the upper surface of the conveying belt, so that the bimetallic cylinder sleeve can conveniently slide down.
Further, still include the picture peg, the picture peg sets up in the inside bottom of water tank, and the upper end of picture peg is pegged graft and is had the filter plate, and the upper end left and right sides of filter plate all is equipped with the hangers, can filter the disintegrating slag.
Furthermore, the support column is further included, and the support columns are respectively arranged at four corners of the lower surface of the work support platform to provide a supporting function.
Compared with the prior art, the utility model has the beneficial effects that: this bimetal cylinder liner cooling equipment platform has following benefit:
1. personnel fix the device in the place that needs, personnel inject proper amount cooling water into to the water tank through outside water source pipeline on the water tank afterwards, will need refrigerated bimetal cylinder liner with the help of external mechanical hand to put into the immersion fluid hole frame with the help of outside manipulator afterwards, personnel regulate and control the electric telescopic handle shrink after through the inside count module timing of PLC controller certain time afterwards, move connecting plate and immersion fluid hole frame down until in the immersion fluid hole frame soaks the water tank, the bottom contact filter plate of immersion fluid hole frame at last, the cooling water can be through the hole that leaks of immersion fluid hole frame and the heat exchange of the bimetal cylinder liner of high temperature, cool off bimetal cylinder liner wherein, guarantee that follow-up work goes on smoothly, realize the quick cooling to bimetal cylinder liner.
2. When the specified time is reached, the electric telescopic rod is regulated and controlled to extend to a proper position for draining water, the PLC controller regulates and controls the first motor to operate, the gear at the upper end of the output shaft drives the gear at the bottom end of the rotating column to rotate, thereby driving the rotating column to rotate, leading the immersion liquid leak hole frame to reach the upper part of the assembling pallet, leading the personnel to pull the bottom sealing leak hole baffle, wherein the bimetallic cylinder sleeve can fall into the upper end of the assembling pallet, and the assembling operation can be carried out by personnel, the assembling is completed, the completely assembled workpiece can be placed into the supporting frame and slides onto the conveying belt along the inclined plate, at the moment, the PLC controls the second motor to operate to drive the rotating roller to rotate, and then drive the conveyer belt operation, realize the transport to the bimetal cylinder liner that cools off, provide the equipment space and can transport the cylinder liner that assembles, alleviateed personnel's burden, improve work efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of an immersion liquid cooling mechanism of the present invention;
FIG. 3 is a schematic structural view of a transfer mechanism of the present invention;
fig. 4 is a schematic view of the internal plan structure of the water tank of the present invention.
In the figure: 1 work supporting bench, 2PLC controller, 3 wash-out pipes, 4 water tanks, 5 equipment pallet, 6 immersion fluid cooling body, 61 first motor, 62 supporting seats, 63 gears, 64 rotation posts, 65 connecting plates, 66 electric telescopic rod, 67 immersion fluid leak hole frame, 68 end seal leak hole baffle, 7 support frames, 8 guide swash plates, 9 transport mechanism, 91 second motor, 92 rotation rollers, 93 conveyer belts, 94 vertical plates, 10 support posts, 11 picture peg, 12 filter plates, 13 hangers.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present embodiment provides a technical solution: a bimetal cylinder sleeve cooling assembly platform comprises a working support table 1 and an immersion liquid cooling mechanism 6;
work supporting table 1: the front surface of the device is provided with a PLC (programmable logic controller) 2, the input end of the PLC 2 is electrically connected with an external power supply, a water tank 4 is arranged in a mounting port at the left end of the upper surface of a working supporting table 1, an assembling pallet 5 is arranged in the middle of the front side of the upper surface of the working supporting table 1, when the device is used, a person fixes the device at a required place, then the person injects a proper amount of cooling water into the water tank 4 through the upper end of the water tank 4 through an external water source pipeline, and the assembling pallet 5 provides assembling operation support for the person;
immersion liquid cooling mechanism 6: the immersion cooling device comprises a supporting seat 62, a rotating column 64, a connecting plate 65, an electric telescopic rod 66, an immersion hole frame 67 and a bottom sealing hole baffle plate 68, wherein the supporting seat 62 is arranged on the left side of the upper surface of a work supporting table 1, the rotating column 64 is rotatably connected to the middle part of the upper end of the supporting seat 62 through a bearing, the upper end head of the rotating column 64 is fixedly connected with the connecting plate 65, the electric telescopic rod 66 is fixedly connected to the front end of the lower surface of the connecting plate 65, the lower surface of the telescopic end of the electric telescopic rod 66 is fixedly connected with the upper end surface of the immersion hole frame 67, the input end of the electric telescopic rod 66 is electrically connected with the output end of a PLC (programmable logic controller) 2, the baffle plate 68 is inserted into a socket arranged at the lower end of the immersion hole frame 67, the immersion hole frame 67 vertically corresponds to a water tank 4, the immersion cooling mechanism 6 further comprises a first motor 61 and a gear 63, the first motor 61 is arranged on the rear side surface of the supporting seat 62 through a mounting seat, the gear 63 is respectively arranged at the upper end of an output shaft of the first motor 61 and the bottom end of the rotating column 64, the two gears 63 are meshed and connected, the input end of the first motor 61 is electrically connected with the output end of the PLC 2, then the bimetallic cylinder sleeve to be cooled is placed into the immersion liquid leakage hole frame 67 by means of an external manipulator, then a person counts a certain time through a counting module inside the PLC 2 and regulates and controls the shrinkage of the electric telescopic rod 66, the connecting plate 65 and the immersion liquid leakage hole frame 67 are moved downwards until the immersion liquid leakage hole frame 67 is immersed into the water tank 4, finally the bottom end of the immersion liquid leakage hole frame 67 is contacted with the filter plate 12, cooling water exchanges heat with the high-temperature bimetallic cylinder sleeve through a water leakage hole of the immersion liquid leakage hole frame 67 to cool the bimetallic cylinder sleeve therein, the subsequent work is ensured to be carried out smoothly, when the specified time is reached, the electric telescopic rod 66 is regulated and controlled to extend to a proper position for draining water, the PLC 2 regulates and controls the first motor 61 to operate, the gear 63 at the upper end of the output shaft drives the gear 63 at the bottom end of the rotating column 64 to rotate, then the rotating column 64 is driven to rotate, so that the immersion liquid leakage hole frame 67 reaches the upper part of the assembly pallet 5, and at the moment, a person pulls the bottom sealing leakage hole baffle 68, so that the bimetallic cylinder sleeve in the immersion liquid leakage hole frame can fall into the upper end of the assembly pallet 5;
wherein: still include the outlet pipe 3, the outlet pipe 3 sets up in the water tank 4 bottom, and the middle part of outlet pipe 3 is established ties there is the pipe valve, can open the pipe valve on the outlet pipe 3 in the use, excretes the water in the water tank 4 to water injection in 4 water tanks is again, can play the cooling action all the time to guarantee water, guarantee that work goes on smoothly, and the personnel open the pipe valve on the outlet pipe 3 after the use is accomplished, excrete the water in the water tank 4.
Wherein: the conveying device further comprises a conveying mechanism 9, the conveying mechanism 9 comprises a second motor 91, a rotating roller 92, a conveying belt 93 and vertical plates 94, the vertical plates 94 are respectively arranged on the right side of the rear end of the upper surface of the work supporting table 1, the rotating roller 92 is rotatably connected between the two vertical plates 94 corresponding to the front end and the rear end, the two rotating rollers 92 are rotatably connected through the conveying belt 93, the second motor 91 is fixedly connected to the rear end of the upper surface of the work supporting table 1 through a motor base, the front end of an output shaft of the second motor 91 penetrates through the vertical plate 94 at the rear end of the left side and is fixedly connected with the rear end of the rotating roller 92 at the left end, the input end of the second motor 91 is electrically connected with the output end of the PLC controller 2, the assembly is completed, a completely assembled workpiece can be placed into the supporting frame and slides onto the conveying belt 93 along the inclined plate 8, at the moment, the PLC controller 2 regulates and controls the second motor 91 to rotate, the rotating roller 92 to further drive the conveying belt 93 to rotate, and realize the conveying of the cooled bimetallic cylinder sleeve, the burden of personnel is reduced, and the working efficiency is improved.
Wherein: still include support frame 7 and swash plate 8, support frame 7 sets up in the upper surface middle part rear end of work brace table 1, and swash plate 8 sets up in the inside of support frame 7, and swash plate 8 is from left to right downward sloping and is placed.
Wherein: the lower end of the upper surface of the sloping plate 8 is flush with the left end of the upper surface of the conveyor belt 93.
Wherein: still include picture peg 11, picture peg 11 sets up in the inside bottom of water tank 4, and the upper end of picture peg 11 is pegged graft and is had filter plate 12, and the upper end left and right sides of filter plate 12 all is equipped with hangers 13, and personnel take off filter plate 12 through outside pulling device afterwards to the disintegrating slag on the filter plate 12 is cleared up, in order to guarantee the normal use of next work.
Wherein: the support column 10 is further included, and the support columns 10 are respectively arranged at four corners of the lower surface of the work support table 1 to provide fixing support.
The working principle of the bimetal cylinder sleeve cooling assembly platform provided by the utility model is as follows: when the device is used, a person fixes the device at a required place, then the person injects a proper amount of cooling water into the water tank 4 through the upper end of the water tank 4 through an external water source pipeline, then puts the bimetallic cylinder sleeve to be cooled into the immersion liquid leakage hole frame 67 by means of an external manipulator, then the person regulates and controls the shrinkage of the electric telescopic rod 66 after timing for a certain time through the internal counting module of the PLC 2, moves the connecting plate 65 and the immersion liquid leakage hole frame 67 downwards until the immersion liquid leakage hole frame 67 is immersed into the water tank 4, finally the bottom end of the immersion liquid leakage hole frame 67 is contacted with the filter plate 12, the cooling water exchanges heat with the high-temperature bimetallic cylinder sleeve through the leakage hole of the immersion liquid leakage hole frame 67, cools the bimetallic cylinder sleeve therein, ensures that the subsequent work is carried out smoothly, the filter plate 12 ensures that filter residues fall and are stored, and when the specified time is reached, the electric telescopic rod 66 is regulated and controlled to extend to a proper position for draining water, the PLC controller 2 regulates and controls the first motor 61 to operate, the gear 63 at the upper end of the output shaft drives the gear 63 at the bottom end of the rotating column 64 to rotate, and further drives the rotating column 64 to rotate, so that the immersion liquid leakage hole frame 67 reaches the upper part of the assembly pallet 5, at the moment, a worker pulls the bottom sealing leakage hole baffle 68, the bimetallic cylinder sleeve in the immersion liquid leakage hole frame falls into the upper end of the assembly pallet 5, the worker can carry out assembly operation, the completely assembled workpiece can be put into the support frame and slides down onto the conveying belt 93 along the inclined plate 8, at the moment, the PLC controller 2 regulates and controls the second motor 91 to operate, the rotating roller 92 is driven to rotate, and further the conveying belt 93 is driven to operate, the bimetallic conveying of the cooled cylinder sleeve is realized, the burden of the worker is reduced, the working efficiency is improved, the pipe valve on the drain pipe 3 can be periodically opened, the water in the water tank 4 is drained, and cooling water is injected into the water tank 4 again, with guaranteeing that the cooling water can play the cooling effect all the time, guarantee that work goes on smoothly, use the back personnel of accomplishing to open the pipe valve on the outlet pipe 3, excrete the water in the water tank 4, personnel are connected through hanging with hangers 13 through outside pulling device afterwards, take off the filter plate 12 from the separation of inserting of picture peg 11 to the disintegrating slag on the filter plate 12 is cleared up, in order to guarantee the normal use of next work, personnel will each mechanism reset afterwards can.
It should be noted that the PLC controller 2 disclosed in the above embodiments may be a controller of model S7-200, the first motor 61 may be a motor of model Y90L-2, the electric telescopic rod 66 may be a WDTP electric push rod, the second motor 91 may be a motor of model Y80M2-2, and the PLC controller 2 controls the first motor 61, the electric telescopic rod 66 and the second motor 91 to operate on and off in a common manner in the prior art.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. The utility model provides a bimetal cylinder liner cooling equipment platform which characterized in that: comprises a work supporting table (1) and an immersion liquid cooling mechanism (6);
work support table (1): a PLC (programmable logic controller) is arranged on the front surface of the working support table, the input end of the PLC (2) is electrically connected with an external power supply, a water tank (4) is arranged in a mounting hole at the left end of the upper surface of the working support table (1), and an assembling pallet (5) is arranged in the middle of the front side of the upper surface of the working support table (1);
immersion liquid cooling mechanism (6): which comprises a supporting seat (62), a rotating column (64), a connecting plate (65), an electric telescopic rod (66), an immersion liquid leakage hole frame (67) and a bottom sealing leakage hole baffle plate (68), the supporting seat (62) is arranged on the left side of the upper surface of the working supporting table (1), the rotating column (64) is connected to the middle part of the upper end of the supporting seat (62) in a rotating mode through a bearing, a connecting plate (65) is fixedly connected to the end head of the upper end of the rotating column (64), the electric telescopic rod (66) is fixedly connected to the front end of the lower surface of the connecting plate (65), the lower surface of the telescopic end of the electric telescopic rod (66) is fixedly connected with the upper end face of the immersion liquid leakage hole frame (67), the input end of the electric telescopic rod (66) is electrically connected with the output end of the PLC (2), the baffle (68) is inserted into a socket formed in the lower end of the immersion liquid leakage hole frame (67), and the immersion liquid leakage hole frame (67) corresponds to the water tank (4) up and down;
wherein: the water tank is characterized by further comprising a water drain pipe (3), wherein the water drain pipe (3) is arranged at a water outlet at the bottom end of the water tank (4), and a pipe valve is connected in series with the middle of the water drain pipe (3).
2. The bimetallic cylinder liner cooling assembly platform of claim 1, wherein: immersion fluid cooling body (6) still include first motor (61) and gear (63), first motor (61) pass through the mount pad and set up in the trailing flank of supporting seat (62), and gear (63) set up respectively in the output shaft upper end of first motor (61) and the bottom of rotating post (64), and two gears (63) meshing are connected, and the output of PLC controller (2) is connected to the input electricity of first motor (61).
3. The bimetallic cylinder liner cooling assembly platform of claim 1, wherein: still include transport mechanism (9), transport mechanism (9) include second motor (91), change roller (92), conveyer belt (93) and riser (94), riser (94) set up respectively in the upper surface rear end right side of work brace table (1), it is connected with between two risers (94) that correspond around and changes roller (92) to rotate, two are changeed roller (92) and are rotated through conveyer belt (93) and connect, second motor (91) are through motor cabinet fixed connection in the upper surface rear end of work brace table (1), the output shaft front end of second motor (91) pass riser (94) of left side rear end and with the commentaries on classics roller (92) rear end fixed connection of left end, the output of PLC controller (2) is connected to the input electricity of second motor (91).
4. The bimetallic cylinder liner cooling assembly platform of claim 3, wherein: still include support frame (7) and swash plate (8), support frame (7) set up in the upper surface middle part rear end of work brace table (1), and swash plate (8) set up in the inside of support frame (7), and swash plate (8) from left to right downward sloping is placed.
5. The bimetallic cylinder liner cooling assembly platform of claim 4, wherein: the lower end of the upper surface of the inclined plate (8) is flush with the left end of the upper surface of the conveying belt (93).
6. The bimetallic cylinder liner cooling assembly platform of claim 1, wherein: still include picture peg (11), picture peg (11) set up in the inside bottom of water tank (4), and the upper end of picture peg (11) is pegged graft and is had filter plate (12), and the upper end left and right sides of filter plate (12) all is equipped with hangers (13).
7. The bimetallic cylinder liner cooling assembly platform of claim 1, wherein: the device is characterized by further comprising supporting columns (10), wherein the supporting columns (10) are respectively arranged at four corners of the lower surface of the work supporting table (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122947485.3U CN216503271U (en) | 2021-11-28 | 2021-11-28 | Bimetal cylinder liner cooling assembly platform |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122947485.3U CN216503271U (en) | 2021-11-28 | 2021-11-28 | Bimetal cylinder liner cooling assembly platform |
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| Publication Number | Publication Date |
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| CN216503271U true CN216503271U (en) | 2022-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122947485.3U Active CN216503271U (en) | 2021-11-28 | 2021-11-28 | Bimetal cylinder liner cooling assembly platform |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115070406A (en) * | 2022-05-18 | 2022-09-20 | 阜阳市节能化工工程有限公司 | Pure tower condenser tube core assembling equipment |
-
2021
- 2021-11-28 CN CN202122947485.3U patent/CN216503271U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115070406A (en) * | 2022-05-18 | 2022-09-20 | 阜阳市节能化工工程有限公司 | Pure tower condenser tube core assembling equipment |
| CN115070406B (en) * | 2022-05-18 | 2023-09-15 | 阜阳市节能化工工程有限公司 | Equipment for assembling pure tower condenser tube core |
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