CN214193337U

CN214193337U - Energy-saving metal material heat treatment device

Info

Publication number: CN214193337U
Application number: CN202120129357.5U
Authority: CN
Inventors: 宋显赫
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-01-18
Filing date: 2021-01-18
Publication date: 2021-09-14
Anticipated expiration: 2031-01-18

Abstract

The utility model relates to the technical field of metal material heat treatment, in particular to an energy-saving metal material heat treatment device, which comprises a box body, wherein the top of the box body is provided with a first through hole, one side of the bottom of an inner cavity of the box body is fixedly provided with a heat treatment furnace, and the top of the heat treatment furnace is provided with a second through hole; the utility model discloses a box, the heat treatment furnace, the heating pipe, the cooling case, the water tank, a water pump, the water pipe, the raceway, the fixed column, a supporting plate, first motor, the master gear, the pinion, one-way threaded rod, first thread bush, the hydraulic stem, the fixed plate, the second motor, two-way threaded rod, the setting of second thread bush and grip block, the advantage of safety has been reached, it is that the workman puts into heat treatment pond with metal material to have solved present treatment mode simultaneously, because heat treatment needs very high temperature, consequently produce the maloperation easily when the workman is in during operation under the high temperature state for a long time, thereby lead to workman injured problem.

Description

Energy-saving metal material heat treatment device

Technical Field

The utility model relates to the technical field of metal material heat treatment, in particular to an energy-saving metal material heat treatment device.

Background

The metal heat treatment is a process of heating a metal or alloy workpiece in a certain medium to a proper temperature, keeping the temperature for a certain time, cooling the workpiece in different media at different speeds, and controlling the performance of the workpiece by changing the microstructure of the surface or the interior of a metal material.

In the manufacturing industry, heat treatment is indispensable, and the current treatment mode is that workers put metal materials into a heat treatment tank, and the heat treatment requires high temperature, so that misoperation is easy to occur when the workers work in a high-temperature state for a long time, and workers are injured.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an energy-saving metal material heat treatment device possesses safe advantage, has solved present treatment mode and has been that the workman puts into metal material in the heat treatment pond, because heat treatment needs very high temperature, consequently produces the maloperation easily when the workman is in the during operation under the high temperature state for a long time to lead to workman injured problem.

In order to achieve the above object, the utility model provides a following technical scheme: an energy-saving metal material heat treatment device comprises a box body, wherein a first through hole is formed in the top of the box body, a heat treatment furnace is fixedly installed on one side of the bottom of an inner cavity of the box body, a second through hole is formed in the top of the heat treatment furnace, a heating pipe is fixedly installed in the inner cavity of the heat treatment furnace, a cooling box is fixedly installed on the other side of the bottom of the inner cavity of the box body, a third through hole is formed in the top of the cooling box, a water tank is fixedly installed on the outer side of the box body, a water pump is fixedly installed on the top of the water tank, the water inlet end of the water pump penetrates through the water tank and extends to the inner cavity of the water tank, a water supply pipe is communicated with one side of the cooling box, one side of the water supply pipe penetrates through the box body and extends to the outer side of the box body, one side of the water supply pipe is communicated with one side of the water tank, the water outlet end of the water pump is connected with a water supply pipe, and the bottom of the water supply pipe is communicated with the top of the cooling box, four corners of the top of the box body are fixedly provided with fixed columns, the top of each fixed column is fixedly provided with a supporting plate, the top of each supporting plate is provided with a first motor, an output shaft of each first motor penetrates through each supporting plate and extends to the inner cavity of each supporting plate, an output shaft of each first motor is fixedly provided with a main gear, one side of each main gear is meshed with a pinion, the inner wall of each pinion is fixedly provided with a one-way threaded rod, two sides of each one-way threaded rod are supported by inner wall bearings of the supporting plates, the surface of each one-way threaded rod is in threaded connection with a first threaded sleeve, the bottom of each first threaded sleeve is fixedly provided with a hydraulic rod, the bottom of each supporting plate is provided with a first through groove, the surface of each hydraulic rod is in sliding connection with the inner wall of the first through groove, the bottom of each hydraulic rod is fixedly provided with a fixed plate, and one side of each fixed plate is provided with a second motor, the output shaft of second motor runs through the fixed plate and extends to the inner chamber of fixed plate, the output shaft fixed mounting of second motor has two-way threaded rod, one side of two-way threaded rod supports with the inner chamber bearing of fixed plate, the equal threaded connection in both sides on two-way threaded rod surface has the second thread bush, the bottom fixed mounting of second thread bush has the grip block, the logical groove of second has been seted up to the bottom of fixed plate, the surface of grip block and the inner wall sliding connection in second logical groove.

Preferably, a first protection box is fixedly mounted at the top of the supporting plate, and the first motor is located inside the first protection box.

Preferably, a second protection box is fixedly mounted on one side of the fixing plate, and the second motor is located inside the second protection box.

Preferably, a first sliding groove is formed in the top of the inner cavity of the supporting plate, a first sliding block is connected to the inner wall of the first sliding groove in a sliding mode, and the bottom of the first sliding block is fixedly installed on the top of the first threaded sleeve.

Preferably, a second sliding groove is formed in the top of the inner cavity of the fixing plate, a second sliding block is connected to the inner wall of the second sliding groove in a sliding mode, and the bottom of the second sliding block is fixedly installed on the top of the second threaded sleeve.

Preferably, one side of the box body is fixedly provided with a placing plate, and the front end and the rear end of the bottom of the placing plate are fixedly provided with supporting columns.

Preferably, the other side of the box body is fixedly provided with a conveyor belt, and the front end and the rear end of one side of the conveyor belt are fixedly provided with supporting legs.

Preferably, the lower end of the other side of the water tank is communicated with a water outlet pipe, and a valve is fixedly arranged on the surface of the water outlet pipe.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses a box, the heat treatment furnace, the heating pipe, the cooling case, the water tank, a water pump, the water pipe, the raceway, the fixed column, a supporting plate, first motor, the master gear, the pinion, one-way threaded rod, first thread bush, the hydraulic stem, the fixed plate, the second motor, two-way threaded rod, the setting of second thread bush and grip block, the advantage of safety has been reached, it is that the workman puts into heat treatment pond with metal material to have solved present treatment mode simultaneously, because heat treatment needs very high temperature, consequently produce the maloperation easily when the workman is in during operation under the high temperature state for a long time, thereby lead to workman injured problem.

2. The utility model discloses a setting of first guard box can protect first motor, prevents that it from being collided by external object, and leads to damaging, through the setting of second guard box, can protect the second motor, prevents that it from being collided by external object, and leads to damaging, through the setting of first spout and first slider, can carry out spacing support to first thread bush to supplementary it moves left or right.

3. The utility model can limit and support the second thread bushing through the arrangement of the second chute and the second slide block, thereby assisting the left or right movement of the material, and the material after the hot processing can be placed on the placing plate through the arrangement of the placing plate, so that the workers can conveniently observe whether the material is qualified or not, and pack and store the material, the placing plate can be fixedly supported by the arrangement of the supporting columns, the stability of the placing plate is improved, and the arrangement of the conveying belt can ensure that workers can convey materials to the lower part of the clamping plate at a distance so as to ensure that the workers can not be in a high-temperature state for a long time, the supporting legs can fix and support the conveying belt to increase the running stability of the conveying belt, and through the arrangement of the water outlet pipe and the valve, the cooling liquid with overlong service time can be discharged, so that the cooling liquid can be conveniently replaced by new cooling liquid, and the effect is prevented from being reduced due to overlong service time.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a bottom view of the support plate of the present invention;

FIG. 3 is a front sectional view of the fixing plate of the present invention;

FIG. 4 is a front sectional view of the support plate of the present invention;

fig. 5 is a top view of the conveyor belt of the present invention.

In the figure: 1. a box body; 2. a heat treatment furnace; 3. heating a tube; 4. a cooling box; 5. a water tank; 6. a water pump; 7. a water supply pipe; 8. a water delivery pipe; 9. fixing a column; 10. a support plate; 11. a first motor; 12. a main gear; 13. a pinion gear; 14. a one-way threaded rod; 15. a first threaded sleeve; 16. a hydraulic lever; 17. a fixing plate; 18. a second motor; 19. a bidirectional threaded rod; 20. a second threaded sleeve; 21. a clamping plate; 22. a first protective box; 23. a second protection box; 24. placing the plate; 25. and (4) a conveyor belt.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, an energy-saving metal material heat treatment device comprises a box body 1, a first through hole is formed in the top of the box body 1, a heat treatment furnace 2 is fixedly installed on one side of the bottom of an inner cavity of the box body 1, a second through hole is formed in the top of the heat treatment furnace 2, a heating pipe 3 is fixedly installed in the inner cavity of the heat treatment furnace 2, a cooling box 4 is fixedly installed on the other side of the bottom of the inner cavity of the box body 1, a third through hole is formed in the top of the cooling box 4, a water tank 5 is fixedly installed on the outer side of the box body 1, a water pump 6 is fixedly installed on the top of the water tank 5, a water inlet end of the water pump 6 penetrates through the water tank 5 and extends to the inner cavity of the water tank 5, a water supply pipe 7 is communicated with one side of the cooling box 4, one side of the water supply pipe 7 penetrates through the box body 1 and extends to the outer side of the box body 1, one side of the water supply pipe 7 is communicated with one side of the water tank 5, a water outlet end of the water pump 6 is communicated with a water pipe 8, the bottom of the water delivery pipe 8 is communicated with the top of the cooling box 4, four corners of the top of the box body 1 are fixedly provided with fixing columns 9, the top of each fixing column 9 is fixedly provided with a supporting plate 10, the top of each supporting plate 10 is provided with a first motor 11, an output shaft of each first motor 11 penetrates through each supporting plate 10 and extends to an inner cavity of each supporting plate 10, an output shaft of each first motor 11 is fixedly provided with a main gear 12, one side of each main gear 12 is meshed with a pinion 13, the inner wall of each pinion 13 is fixedly provided with a one-way threaded rod 14, two sides of each one-way threaded rod 14 are supported by inner wall bearings of each supporting plate 10, the surface of each one-way threaded rod 14 is in threaded connection with a first threaded sleeve 15, the bottom of each first threaded sleeve 15 is fixedly provided with a hydraulic rod 16, the bottom of each supporting plate 10 is provided with a first through groove, the surface of each hydraulic rod 16 is in sliding connection with the inner wall of the first through groove, and the bottom of each hydraulic rod 16 is fixedly provided with a fixing plate 17, one side of fixed plate 17 is provided with second motor 18, the output shaft of second motor 18 runs through fixed plate 17 and extends to the inner chamber of fixed plate 17, the output shaft fixed mounting of second motor 18 has two-way threaded rod 19, one side of two-way threaded rod 19 supports with the inner chamber bearing of fixed plate 17, the equal threaded connection in both sides on two-way threaded rod 19 surface has second thread bush 20, the bottom fixed mounting of second thread bush 20 has grip block 21, the second logical groove has been seted up to the bottom of fixed plate 17, the surface of grip block 21 and the inner wall sliding connection that the second led to the groove.

In this embodiment, specifically, the top of the supporting plate 10 is fixedly provided with the first protection box 22, the first motor 11 is located inside the first protection box 22, and the first motor 11 can be protected by the first protection box 22 to prevent it from being damaged due to collision of an external object.

In this embodiment, specifically, a second protection box 23 is fixedly installed on one side of the fixing plate 17, the second motor 18 is located inside the second protection box 23, and the second motor 18 can be protected by the second protection box 23 to prevent it from being damaged due to collision of an external object.

In this embodiment, specifically, a first sliding groove is formed in the top of the inner cavity of the supporting plate 10, a first sliding block is slidably connected to the inner wall of the first sliding groove, the bottom of the first sliding block and the top of the first threaded sleeve 15 are fixedly mounted, and the first sliding groove and the first sliding block are arranged to limit and support the first threaded sleeve 15, so that the first threaded sleeve is assisted to move leftwards or rightwards.

In this embodiment, specifically, the second spout has been seted up at the top of fixed plate 17 inner chamber, and the inner wall sliding connection of second spout has the second slider, and the bottom of second slider and the top fixed mounting of second thread bush 20 can carry out limit support to second thread bush 20 through the setting of second spout and second slider to supplementary it moves left or right.

In this embodiment, specifically, one side fixed mounting of box 1 has place board 24, places the equal fixed mounting in both ends around board 24 bottom and has the support column, through the setting of placing board 24, can place the material after the hot working on placing board 24 to whether the workman observes it qualified, and accomodates to its packing, through the setting of support column, can increase its steadiness to placing board 24 fixed stay.

In this embodiment, it is concrete, the opposite side fixed mounting of box 1 has conveyer belt 25, and the equal fixed mounting in both ends has the landing leg around conveyer belt 25 one side, through the setting of conveyer belt 25, can let the workman convey the below of material conveying to grip block 21 in a distance to guarantee that the workman can not be under the high temperature state for a long time, through the setting of landing leg, can carry out the fixed stay to conveyer belt 25, increase its stability of operation.

In this embodiment, specifically, the lower extreme intercommunication of water tank 5 opposite side has the outlet pipe, and the fixed surface of outlet pipe installs the valve, through the setting of outlet pipe and valve, can discharge the coolant liquid of live time overlength to make things convenient for the coolant liquid of renewal, prevent its live time overlength, lead to its effect to reduce.

The working principle is as follows: the device is powered by an external power supply and is started by an external controller, firstly, a worker injects cooling liquid into the interior of the cooling box 4 through a third through hole, then the cooling liquid is discharged into the interior of the water tank 5 through a water supply pipe 7 on the left side of the cooling box 4, then the cooling liquid in the interior of the water tank 5 is pumped by the water pump 6 through a water inlet end, then the cooling liquid is discharged into the interior of the cooling box 4 again through a water delivery pipe 8 by the water pump 6 so as to circulate, then the worker places energy-saving metal materials on a conveyor belt 25, then the materials are conveyed to the lower part of a clamping plate 21 through the conveyor belt 25, then a hydraulic rod 16 drives a fixing plate 17 to move downwards, the fixing plate 17 drives the clamping plate 21 to move downwards to be contacted with the materials, then a second motor 18 drives a bidirectional threaded rod 19 to rotate clockwise, and the bidirectional threaded rod 19 drives a second threaded sleeve 20 to move inwards through the threaded connection relationship between the bidirectional threaded rod 19 and the second threaded sleeve 20, the second screw sleeve 20 drives the clamping plate 21 to move inwards, so that the clamping plate 21 clamps the material, then the first motor 11 drives the one-way threaded rod 14 to rotate clockwise, through the threaded connection relationship between the one-way threaded rod 14 and the first screw sleeve 15, the one-way threaded rod 14 drives the first screw sleeve 15 to move rightwards, the first screw sleeve 15 drives the hydraulic rod 16 to move rightwards, the hydraulic rod 16 drives the fixing plate 17 to move rightwards, the fixing plate 17 drives the clamping plate 21 to move rightwards, when the clamping plate 21 drives the material to move rightwards to the upper part of the heat treatment furnace 2, the first motor 11 stops rotating, then the hydraulic rod 16 drives the fixing plate 17 to move downwards, the fixing plate 17 drives the clamping plate 21 to move downwards, the clamping plate 21 drives the material to enter the heat treatment furnace 2 for heat treatment, after the heat treatment of the material is completed, the hydraulic rod 16 drives the material to move upwards, and the first motor 11 continues to rotate, the material is driven to reach the upper part of the cooling box 4, the first motor 11 stops rotating again, then the hydraulic rod 16 drives the material to move downwards to enter the cooling box 4 for cooling, after cooling, the hydraulic rod 16 drives the material to rise again, then the first motor 11 continues rotating to drive the material to reach the upper part of the placing plate 24, the hydraulic rod 16 drives the material to move downwards until the material contacts the placing plate 24, then the second motor 18 rotates anticlockwise to move the clamping plate 21 outwards, so that the clamping plate 21 loosens the material, the first motor 11 and the second motor 18 in the device are both forward and reverse rotating motors, after the process is finished, the first motor 11 rotates reversely to move to the initial position, the problem that the existing processing mode is that a worker puts the metal material into a heat treatment pool, and because heat treatment needs high temperature, misoperation is easy to occur when the worker works under a high-temperature state for a long time is solved, thereby causing a problem of injury to workers.

The control mode of the present application is automatically controlled by a controller, the control circuit of the controller can be realized by simple programming by those skilled in the art, and the present application belongs to the common knowledge in the field, and the present application mainly protects the mechanical device, so the present application does not explain the control mode and the circuit connection in detail.

The standard parts used in the present application document can be purchased from the market, and can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts the conventional means of mature bolt, rivet, welding and the like in the prior art, the machinery, parts and equipment adopt the conventional models in the prior art, and the structure and principle of the parts known by the skilled person can be known by the technical manual or by the conventional experimental method.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an energy-saving metal material heat treatment device, includes box (1), its characterized in that: the heat treatment device is characterized in that a first through hole is formed in the top of the box body (1), a heat treatment furnace (2) is fixedly mounted on one side of the bottom of an inner cavity of the box body (1), a second through hole is formed in the top of the heat treatment furnace (2), a heating pipe (3) is fixedly mounted in the inner cavity of the heat treatment furnace (2), a cooling box (4) is fixedly mounted on the other side of the bottom of the inner cavity of the box body (1), a third through hole is formed in the top of the cooling box (4), a water tank (5) is fixedly mounted on the outer side of the box body (1), a water pump (6) is fixedly mounted on the top of the water tank (5), a water inlet end of the water pump (6) penetrates through the water tank (5) and extends to the inner cavity of the water tank (5), a water supply pipe (7) is communicated with one side of the cooling box body (4), and one side of the water supply pipe (7) penetrates through the box body (1) and extends to the outer side of the box body (1), one side of the water supply pipe (7) is communicated with one side of the water tank (5), the water outlet end of the water pump (6) is communicated with a water pipe (8), the bottom of the water pipe (8) is communicated with the top of the cooling tank (4), four corners of the top of the tank body (1) are fixedly provided with fixing columns (9), the top of each fixing column (9) is fixedly provided with a supporting plate (10), the top of each supporting plate (10) is provided with a first motor (11), an output shaft of each first motor (11) penetrates through the corresponding supporting plate (10) and extends to the inner cavity of the corresponding supporting plate (10), an output shaft of each first motor (11) is fixedly provided with a main gear (12), one side of each main gear (12) is meshed with a secondary gear (13), the inner wall of each secondary gear (13) is fixedly provided with a one-way threaded rod (14), two sides of each one-way threaded rod (14) are supported by the inner wall bearings of the corresponding supporting plate (10), the surface of the one-way threaded rod (14) is in threaded connection with a first threaded sleeve (15), a hydraulic rod (16) is fixedly mounted at the bottom of the first threaded sleeve (15), a first through groove is formed in the bottom of the supporting plate (10), the surface of the hydraulic rod (16) is in sliding connection with the inner wall of the first through groove, a fixing plate (17) is fixedly mounted at the bottom of the hydraulic rod (16), a second motor (18) is arranged on one side of the fixing plate (17), an output shaft of the second motor (18) penetrates through the fixing plate (17) and extends to the inner cavity of the fixing plate (17), a two-way threaded rod (19) is fixedly mounted on an output shaft of the second motor (18), one side of the two-way threaded rod (19) is supported by an inner cavity bearing of the fixing plate (17), and second threaded sleeves (20) are in threaded connection with the two sides of the surface of the two-way threaded rod (19), the bottom fixed mounting of second thread bush (20) has grip block (21), the second logical groove has been seted up to the bottom of fixed plate (17), the surface of grip block (21) and the inner wall sliding connection in second logical groove.

2. An energy-saving type metal material heat treatment apparatus according to claim 1, characterized in that: the top fixed mounting of backup pad (10) has first guard box (22), first motor (11) are located the inside of first guard box (22).

3. An energy-saving type metal material heat treatment apparatus according to claim 1, characterized in that: one side fixed mounting of fixed plate (17) has second guard box (23), second motor (18) are located the inside of second guard box (23).

4. An energy-saving type metal material heat treatment apparatus according to claim 1, characterized in that: a first sliding groove is formed in the top of the inner cavity of the supporting plate (10), a first sliding block is connected to the inner wall of the first sliding groove in a sliding mode, and the bottom of the first sliding block is fixedly installed with the top of the first threaded sleeve (15).

5. An energy-saving type metal material heat treatment apparatus according to claim 1, characterized in that: the top of the inner cavity of the fixed plate (17) is provided with a second sliding chute, the inner wall of the second sliding chute is connected with a second sliding block in a sliding mode, and the bottom of the second sliding block is fixedly installed with the top of the second threaded sleeve (20).

6. An energy-saving type metal material heat treatment apparatus according to claim 1, characterized in that: one side of the box body (1) is fixedly provided with a placing plate (24), and the front end and the rear end of the bottom of the placing plate (24) are fixedly provided with supporting columns.

7. An energy-saving type metal material heat treatment apparatus according to claim 1, characterized in that: the other side fixed mounting of box (1) has conveyer belt (25), equal fixed mounting in both ends has the landing leg around conveyer belt (25) one side.

8. An energy-saving type metal material heat treatment apparatus according to claim 1, characterized in that: the lower end of the other side of the water tank (5) is communicated with a water outlet pipe, and a valve is fixedly arranged on the surface of the water outlet pipe.