CN216503256U - Automatic ball feeding device - Google Patents
Automatic ball feeding device Download PDFInfo
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- CN216503256U CN216503256U CN202122075924.6U CN202122075924U CN216503256U CN 216503256 U CN216503256 U CN 216503256U CN 202122075924 U CN202122075924 U CN 202122075924U CN 216503256 U CN216503256 U CN 216503256U
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Abstract
The utility model discloses an automatic ball feeding device, which can realize automatic assembly of a ball, can ensure firm installation and can prevent the ball or a part installation hole from being damaged so as to improve the processing efficiency and the product quality, and is used for installing the ball in a part to be assembled, the part is provided with the installation hole, the feeding device comprises a bin, a part fixing component and a ball installation component, the bin is used for containing the ball, the part fixing component comprises an installation seat used for placing the part, the ball installation component comprises a pressure lever and a guide component, the guide component is internally provided with a first through hole and a second through hole which are communicated, the pressure lever is slidably arranged in the first through hole, the bin is communicated with the inlet end of the second through hole through a pipeline, the outlet end of the second through hole is communicated with the first through hole, the pressure head of the pressure lever and the outlet end of the first through hole both correspond to the installation hole of the part on the installation seat, the pressure lever is used for pushing the ball falling along the second through hole.
Description
Technical Field
The utility model relates to the technical field of ball assembling equipment, in particular to an automatic ball feeding device.
Background
The ball, such as steel ball, is mainly refined by drawing, cutting, rounding and other processes, and is widely applied to the fields of metal castings, casting parts, aluminum profiles, automobile parts, pump valves and the like. Fig. 1 shows a conventional automobile component structure: anti-lock braking system (ABS) valve block part, in this spare part course of working, need pack ball 3 to the mounting hole 2 of valve block body 1 in, the ball mounting means that uses commonly at present is artifical equipment, manual place the ball in the mounting hole with the manual work in the manual work assembling process, the ball is beaten to the tup of reusing, make the ball gomphosis in the mounting hole, this kind of mode wastes time and energy, seriously influenced production efficiency, and beat the in-process and exist hard and wayward hard, hard and uneven scheduling problem, hard and hard undersize easily leads to the installation insecure, hard and too big easily leads to mounting hole or ball to damage, product quality has been reduced.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic ball feeding device, which can realize automatic assembly of a ball, ensure firm installation and prevent the ball or a part mounting hole from being damaged so as to improve the processing efficiency and the product quality.
In order to achieve the purpose, the utility model adopts the following technical scheme:
an automatic ball feeding device is used for installing a ball in a part to be assembled, the part is provided with an installation hole, it is characterized in that the feeding device comprises a storage bin, a part fixing component and a ball mounting component, the bin is used for containing the round beads, the part fixing component comprises a mounting seat for placing the part, the ball mounting component comprises a pressure lever and a guide component, the guide component is internally provided with a first through hole and a second through hole which are communicated, the compression bar is arranged in the first through hole in a sliding way, the feed bin is communicated with the inlet end of the second through hole through a pipeline, the exit end of second through-hole with first through-hole intercommunication, the pressure head of depression bar the exit end of first through-hole all with on the mount pad the mounting hole of part corresponds, the depression bar is used for promoting along the ball that the second through-hole dropped.
It is further characterized in that the method further comprises the steps of,
the ball mounting assembly is mounted on one side of the base through the first support, the part fixing assembly is mounted on the base and arranged adjacent to the first support, and the bin is mounted on the second support;
the pipeline comprises a material shaking pipe, a connecting pipe and a first driving device for driving the material shaking pipe to move, one end of the material shaking pipe penetrates through the storage bin, the other end of the material shaking pipe is communicated with one end of the connecting pipe, the other end of the connecting pipe is communicated with the inlet end of the guide assembly, the material shaking pipe is a straight pipe, the connecting pipe is a spring hose, and the first driving device drives the material shaking pipe to move up and down;
the first driving device is a first air cylinder;
the side end face of the bin is fixed with the upper part of the first support, the cylinder body of the first cylinder is fixed in the middle of the first support, the piston rod of the first cylinder is connected with the material shaking pipe through a first auxiliary plate, the piston rod of the first cylinder is fixed with one side of the bottom end of the first auxiliary plate, the other end of the material shaking pipe penetrates through the first auxiliary plate and is fixed with the first auxiliary plate, a fourth through hole is formed in the bottom end of the bin, one end of the material shaking pipe penetrates through the fourth through hole, and the material shaking pipe is in clearance fit with the fourth through hole;
the part fixing assembly further comprises a supporting seat, a pressure sensor and a photoelectric sensor, the mounting seat is mounted at the top end of the supporting seat through a fixing plate, the pressure sensor is mounted between the fixing plate and the supporting seat, the part fixing assembly further comprises two sensor supports which are distributed correspondingly, the two sensor supports are respectively fixed at two sides of the supporting seat, and the photoelectric sensor is mounted at the top end of the sensor support;
the top end of the fixing plate is provided with at least two first positioning columns, the bottom end of the mounting seat is provided with at least two first positioning holes, and the first positioning columns and the first positioning holes are correspondingly mounted; the mounting seat is convenient to mount on the fixing plate;
the middle part of the top end of the mounting seat is provided with a mounting groove, and the mounting groove is used for placing the part; the shape of mounting groove in this embodiment with the shape of part matches, and the length of part is greater than the groove depth of mounting groove to the one end of part can bulge in the mounting groove, thereby the installation of the follow-up ball of being convenient for.
The middle part of the side end of the mounting seat is provided with a fifth through hole which penetrates through the two side ends of the mounting seat, and the two ends of the fifth through hole respectively correspond to the photoelectric sensors on the two sides;
the ball mounting assembly comprises a second driving device, the second driving device is a second air cylinder, an air cylinder body of the second air cylinder is fixed to the upper portion of the second support, a second auxiliary plate is fixed to a piston rod of the second air cylinder, and the bottom end of the second auxiliary plate is fixed to the non-pressure head end of the pressure rod;
the guide assembly is T-shaped, the top end of the guide assembly is fixed with the bottom end of the second auxiliary plate, the first through holes are longitudinally distributed in the middle of the guide assembly and penetrate through the top end and the bottom end of the guide assembly, the second through holes are located at the lower portion of the guide assembly and are obliquely arranged at a certain angle with the first through holes, an included angle between the first through holes and the second through holes is an acute angle, the outlet ends of the second through holes are provided with pins, the pins and the second through holes are distributed on two sides of the first through holes, one ends of the pins correspond to the outlet ends of the second through holes, and the other ends of the pins are fixed in the guide assembly through springs;
a stop component is arranged on one side of the guide component and is used for preventing the part from rotating in the mounting groove; the stop assembly comprises a third driving device, the third driving device is a micro air cylinder, an air cylinder body of the micro air cylinder is fixed on the second support, a thimble is fixed on a piston rod of the micro air cylinder, a fourth through hole is formed in one side end of the mounting seat corresponding to the second support, and the thimble penetrates through the fourth through hole and corresponds to the side wall of the part in the mounting groove.
By adopting the structure of the utility model, the following beneficial effects can be achieved: place the part in the mount pad in the fixed subassembly of part, will treat a plurality of balls of equipment and place in the feed bin, the ball in the feed bin is carried to first through-hole along pipeline, direction subassembly's second through-hole in proper order in, and depression bar in the ball installation component pushes down along first through-hole and promotes the ball, and the gomphosis is in the mounting hole of part under the thrust effect of depression bar to the automatic equipment of ball has been realized. This application loading attachment need not artifical application of force, and equipment easy operation is swift, has improved machining efficiency to the size of depression bar thrust can effective control, has prevented to exert oneself inhomogeneous problem to appear, thereby has prevented ball or part mounting hole from damaging, has ensured the installation simultaneously firmly and product quality.
Drawings
FIG. 1 is a schematic perspective view of a part and a ball to be assembled;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic perspective view of the mounting seat, the fixing seat, the supporting seat and the locking assembly of the present invention;
FIG. 4 is an exploded view of the mounting base and the fixing base of the present invention;
fig. 5 is a front view of the guide assembly of the present invention.
Detailed Description
See fig. 1, fig. 2, an automatic ball feeding device, this loading attachment is arranged in installing the ball in waiting the part 1 of equipment, it has mounting hole 2 to open on the part 1, loading attachment includes feed bin 4, fixed subassembly 5 of part, ball installation component 6, base 7, first support 8, second support 9, feed bin 4 is used for holding ball 3, ball installation component 6 installs in one side of base 7 through first support 8, fixed subassembly 5 of part is installed in base 7 and is arranged adjacent with first support 8, feed bin 4 is installed in second support 9.
The ball mounting assembly 6 comprises a pressing rod 61, a guide assembly 62 (see fig. 5) and a second driving device 60, a first through hole 63 and a second through hole 64 which are communicated with each other are formed in the guide assembly 62, the pressing rod 61 is slidably mounted in the first through hole 63, the storage bin 4 is communicated with the inlet end of the second through hole 64 through a pipeline, the outlet end of the second through hole 64 is communicated with the first through hole 63, the pressing head of the pressing rod 61 and the outlet end of the first through hole 63 all correspond to the mounting hole 2 of the part 1 on the mounting seat 51, and the second driving device 60 drives the pressing rod 61 to push the ball 3 to drop along the second through hole 64. In this embodiment, the second driving device is a second cylinder, a cylinder body of the second cylinder is fixed on the upper portion of the second bracket 9, a piston rod of the second cylinder is fixed with a second auxiliary plate 65, and a bottom end of the second auxiliary plate 65 is fixed with a non-pressure head end of the pressure rod 61.
The pipeline comprises a material shaking pipe 101, a connecting pipe 102 and a first driving device for driving the material shaking pipe 101 to move, wherein in the embodiment, the first driving device is a first air cylinder 103; tremble the one end of material pipe 101 and run through feed bin 4, the other end and the one end intercommunication of connecting pipe 102, the other end of connecting pipe 102 and the entrance point intercommunication of direction subassembly 62 tremble material pipe 101 and be the straight tube, connecting pipe 102 is spring hose, first cylinder 103 drive trembles material pipe 101 and reciprocates, trembles material pipe 101 when removing in feed bin 4, stirs the ball in feed bin 4, prevents that the ball from blockking up in the entrance point of trembleing material pipe 101.
The side end face of the stock bin 4 is fixed with the upper portion of the first support 8, the cylinder body of the first cylinder 103 is fixed in the middle of the first support 8, the piston rod of the first cylinder 103 is connected with the material shaking pipe 101 through the first auxiliary plate 104, the piston rod of the first cylinder 103 is fixed with one side of the bottom end of the first auxiliary plate 104, the other end of the material shaking pipe 101 penetrates through the first auxiliary plate 104 and is fixed with the first auxiliary plate 104, the bottom end of the stock bin 4 is provided with a fourth through hole, one end of the material shaking pipe 101 penetrates through the fourth through hole, and the material shaking pipe 101 is in clearance fit with the fourth through hole.
Referring to fig. 3 and 4, the component fixing assembly 5 includes an installation seat 51 for placing a component, a support seat 52, a pressure sensor 53, and a photoelectric sensor 54, the installation seat 51 is installed on the top end of the support seat 52 through a fixing plate 55, the pressure sensor 53 is installed between the fixing plate 55 and the support seat 52, the component fixing assembly 5 further includes two sensor brackets 56 distributed correspondingly, the two sensor brackets 56 are respectively fixed on two sides of the support seat 52, and the photoelectric sensor 54 is installed on the top end of the sensor bracket 56. In this embodiment, two first positioning posts 57 are disposed at the top end of the fixing plate 55, two first positioning holes 58 are formed in the mounting seat 51, the first positioning posts 57 and the first positioning holes 58 are correspondingly mounted, so that the mounting seat 51 is mounted on the fixing plate 55, and when the type of a part to be assembled changes, the mounting seat 51 is convenient to replace; the middle part of the top end of the mounting seat 51 is provided with a mounting groove 59, and the mounting groove 59 is used for placing the part 1; the shape of mounting groove 59 matches with the shape of part 1 in this embodiment, and the length of part 1 is greater than the groove depth of mounting groove 59 to the one end of part can bulge in mounting groove 59, thereby the installation of the follow-up ball of being convenient for, in this embodiment, carry out the ball equipment to part 1, when second cylinder drive guide assembly 62 pushed down, the one end bulge of part 1 in mounting groove 59 and extend to in the first through-hole. The side middle part of mount pad 51 is opened has the fifth through-hole 540 that runs through mount pad 51 both sides end, and the both ends of fifth through-hole correspond with the photoelectric sensor 54 of both sides respectively, and when placing the part in mounting groove 59, the bottom of part is blockked in fifth through-hole middle part for photoelectric sensor 54 triggers.
The guide assembly 62 is the T type, the top of guide assembly 62 and the bottom mounting of second accessory plate 65, first through-hole 63 longitudinal distribution is in the middle part of guide assembly 62 and runs through the top of guide assembly 62, the bottom, second through-hole 64 is located the lower part of guide assembly 62 and is certain angle slope arrangement with first through-hole 63, the contained angle between first through-hole 63 and the second through-hole 64 is the acute angle, the exit end of second through-hole 64 is provided with pin 66, second through-hole 64 distributes in the both sides of first through-hole 63, and the one end of pin 66 corresponds with the exit end of second through-hole 64, the other end passes through spring 67 to be fixed in guide assembly 62.
A stop assembly 68 is arranged on one side of the guide assembly 62, and the stop assembly 68 is used for preventing the part 1 from being displaced in the mounting groove 59; the stopping assembly 68 includes a third driving device, the third driving device is a micro cylinder 681, a cylinder body of the micro cylinder 681 is fixed to the second bracket 9, a thimble 682 is fixed on a piston rod of the micro cylinder 681, a fourth through hole 510 is opened at one side end of the mounting seat 51 corresponding to the second bracket 9, and the thimble 682 passes through the fourth through hole 510 and corresponds to a side wall of a part in the mounting groove 59.
In this application, ball loading attachment still includes the controller, and first cylinder, second cylinder, miniature cylinder, photoelectric sensor, pressure sensor all are connected with the controller electricity.
The device is applied to the assembly of the steel balls and parts, the parts in the embodiment are anti-lock system (ABS) valve block parts, the diameter of the steel balls is 1-3 mm, and the specific assembly steps comprise: s1, placing the valve block body in the mounting groove 59;
s2, triggering by the photoelectric sensor 54, sending a signal to the controller, controlling the first cylinder, the second cylinder and the micro cylinder to start, driving the material shaking pipe to move up and down by the first cylinder, stirring the round beads in the storage bin so that the round beads can enter the material shaking pipe and can be conveyed to the first through hole along the material shaking pipe, the hose and the second through hole in sequence, and preventing the round beads from continuously falling off because the plunger piston is blocked at the outlet end of the second through hole;
s3, the second air cylinder drives the pressure lever to move downwards along the first through hole to push the ball, the ball extrudes the plunger, the spring is extruded by the plunger, the spring is compressed, and the ball falls into the mounting hole of the valve block part under the pushing action of the pressure lever; one end protrusion in the mounting groove of valve block part extends to in the second through-hole, has ensured that the ball can accurately drop to the mounting hole of part.
After the valve block body is placed in the mounting groove, the micro air cylinder drives the ejector pin to move towards the direction of the part, so that the ejector pin is abutted against the side end face of the part, the part is prevented from moving or rotating when the ball is mounted by the ball mounting assembly, the ball is further ensured to be accurately mounted, the mounting hole or the ball is prevented from being damaged, and the product quality is improved.
The above is only a preferred embodiment of the present application, and the present invention is not limited to the above embodiments. It is to be understood that other modifications and variations directly derivable or suggested by those skilled in the art without departing from the spirit and concepts of the utility model are to be considered within the scope of the utility model.
Claims (10)
1. An automatic ball feeding device is used for installing a ball in a part to be assembled, the part is provided with an installation hole, it is characterized in that the feeding device comprises a storage bin, a part fixing component and a ball mounting component, the bin is used for containing the round beads, the part fixing component comprises a mounting seat for placing the part, the ball mounting component comprises a pressure lever and a guide component, the guide component is internally provided with a first through hole and a second through hole which are communicated, the compression bar is arranged in the first through hole in a sliding way, the feed bin is communicated with the inlet end of the second through hole through a pipeline, the exit end of second through-hole with first through-hole intercommunication, the pressure head of depression bar the exit end of first through-hole all with on the mount pad the mounting hole of part corresponds, the depression bar is used for promoting along the ball that the second through-hole dropped.
2. The automatic ball feeding device according to claim 1, further comprising a base, a first bracket, and a second bracket, wherein the ball mounting assembly is mounted on one side of the base through the first bracket, the part fixing assembly is mounted on the base and arranged adjacent to the first bracket, and the bin is mounted on the second bracket.
3. The automatic ball feeding device according to claim 1 or 2, wherein the pipeline includes a material shaking pipe, a connecting pipe and a first driving device for driving the material shaking pipe to move, one end of the material shaking pipe penetrates through the storage bin, the other end of the material shaking pipe is communicated with one end of the connecting pipe, the other end of the connecting pipe is communicated with the inlet end of the guide assembly, the material shaking pipe is a straight pipe, the connecting pipe is a spring hose, and the first driving device drives the material shaking pipe to move up and down.
4. The automatic ball feeding device according to claim 3, wherein a side end surface of the bin is fixed to an upper portion of a first support, a cylinder body of a first cylinder is fixed to a middle portion of the first support, a piston rod of the first cylinder is connected to the material shaking pipe through a first auxiliary plate, the piston rod of the first cylinder is fixed to one side of a bottom end of the first auxiliary plate, the other end of the material shaking pipe penetrates through the first auxiliary plate and is fixed to the first auxiliary plate, a fourth through hole is formed in the bottom end of the bin, one end of the material shaking pipe penetrates through the fourth through hole, and the material shaking pipe is in clearance fit with the fourth through hole.
5. The automatic ball feeding device according to claim 4, wherein the part fixing assembly further comprises a supporting base, a pressure sensor and a photoelectric sensor, the mounting base is mounted on the top end of the supporting base through a fixing plate, the pressure sensor is mounted between the fixing plate and the supporting base, the part fixing assembly further comprises two sensor brackets which are correspondingly distributed, the two sensor brackets are respectively fixed on two sides of the supporting base, and the photoelectric sensor is mounted on the top end of the sensor bracket.
6. The automatic ball feeding device according to claim 5, wherein at least two first positioning posts are disposed at the top end of the fixing plate, at least two first positioning holes are disposed at the bottom end of the mounting seat, the first positioning posts and the first positioning holes are correspondingly mounted, and a mounting groove is disposed in the middle of the top end of the mounting seat and used for placing the parts.
7. The automatic ball feeding device according to claim 6, wherein a fifth through hole is formed in the middle of each side end of the mounting base and penetrates through the two side ends of the mounting base, and the two ends of the fifth through hole respectively correspond to the photoelectric sensors on the two sides.
8. An automatic ball feeding device as claimed in claim 7, wherein said ball mounting assembly comprises a second driving device, said second driving device is a second cylinder, a cylinder body of said second cylinder is fixed on the upper portion of said second bracket, a piston rod of said second cylinder is fixed with a second auxiliary plate, and the bottom end of said second auxiliary plate is fixed with the non-pressure head end of said pressure rod.
9. The automatic ball feeding device according to claim 8, wherein the guide assembly is T-shaped, the top end of the guide assembly is fixed to the bottom end of the second auxiliary plate, the first through holes are longitudinally distributed in the middle of the guide assembly and penetrate through the top end and the bottom end of the guide assembly, the second through holes are located at the lower portion of the guide assembly and obliquely arranged at a certain angle with respect to the first through holes, an included angle between the first through holes and the second through holes is an acute angle, the outlet end of the second through holes is provided with a pin, the pin and the second through holes are distributed on two sides of the first through holes, one end of the pin corresponds to the outlet end of the second through holes, and the other end of the pin is fixed in the guide assembly through a spring.
10. An automatic ball feeding device as claimed in claim 9, wherein a stop member is provided at one side of the guide member for preventing the parts from rotating in the mounting groove; the stop assembly comprises a third driving device, the third driving device is a micro air cylinder, an air cylinder body of the micro air cylinder is fixed on the second support, a thimble is fixed on a piston rod of the micro air cylinder, a fourth through hole is formed in one side end of the mounting seat corresponding to the second support, and the thimble penetrates through the fourth through hole and corresponds to the side wall of the part in the mounting groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122075924.6U CN216503256U (en) | 2021-08-30 | 2021-08-30 | Automatic ball feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122075924.6U CN216503256U (en) | 2021-08-30 | 2021-08-30 | Automatic ball feeding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216503256U true CN216503256U (en) | 2022-05-13 |
Family
ID=81516650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122075924.6U Active CN216503256U (en) | 2021-08-30 | 2021-08-30 | Automatic ball feeding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216503256U (en) |
-
2021
- 2021-08-30 CN CN202122075924.6U patent/CN216503256U/en active Active
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