CN216503172U - Welding device for flat-lying type galvanized plate - Google Patents
Welding device for flat-lying type galvanized plate Download PDFInfo
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- CN216503172U CN216503172U CN202122886863.1U CN202122886863U CN216503172U CN 216503172 U CN216503172 U CN 216503172U CN 202122886863 U CN202122886863 U CN 202122886863U CN 216503172 U CN216503172 U CN 216503172U
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- 238000003466 welding Methods 0.000 title claims abstract description 49
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 4
- 239000011120 plywood Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及焊接的技术领域,特别是涉及一种平躺式镀锌板用焊接装置。The utility model relates to the technical field of welding, in particular to a flat-lying type galvanized sheet welding device.
背景技术Background technique
镀锌板用焊接装置是一种用于焊接固定两块镀锌板的装置,其在焊接的领域有着广泛的应用。现有的两块镀锌板在焊接过程中,首先将两块镀锌板对接在一起,之后使用焊枪将两块镀锌板对接缝的上部焊接在一起,然后人工反转两块镀锌板,使两块镀锌板的旋转一百八十度,然后使用焊枪在将接缝的另一面焊接固定即可,现有的镀锌板用焊接装置在使用过程中发现,人工翻转镀锌板劳动强度大,工作效率低,而且由于镀锌板比较薄,在焊接过程中容易受热变形,导致其实用性和可靠性差。The welding device for galvanized sheet is a device for welding and fixing two galvanized sheets, which has a wide range of applications in the field of welding. In the welding process of the existing two galvanized sheets, the two galvanized sheets are first butted together, and then the upper part of the butt joint of the two galvanized sheets is welded together with a welding torch, and then the two galvanized sheets are manually reversed. Rotate the two galvanized sheets by 180 degrees, and then use a welding torch to weld and fix the other side of the seam. The existing galvanized sheet welding device was found during use, and the galvanized sheet was manually turned over. The plate has high labor intensity and low work efficiency, and because the galvanized plate is relatively thin, it is easily deformed by heat during the welding process, resulting in poor practicability and reliability.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种两组夹持装置可以自动反转镀锌板,避免了人工反转,降低了劳动强度,提高了工作效率,而且镀锌板在焊接过程中会被多组支撑轮顶住,避免了镀锌板受热下坠变形,可靠性高的平躺式镀锌板用焊接装置。In order to solve the above technical problems, the present utility model provides two sets of clamping devices that can automatically reverse the galvanized sheet, which avoids manual reversal, reduces labor intensity, and improves work efficiency. It is supported by multiple sets of support wheels, which avoids the galvanized sheet from falling and deformed due to heat, and is a highly reliable flat-bed galvanized sheet welding device.
本实用新型的一种平躺式镀锌板用焊接装置,包括底板、两组支板、工作台、固定架、固定板、电机、主动轴、滑块、丝杆、移动板、旋转轴、两组夹持装置、气缸、滑动板、多组支撑板和多组支撑轮,两组支板均固定安装在底板的上端,工作台固定安装在两组支板的上端,固定架固定安装在工作台的上端,固定架的上端设置有焊枪,固定板固定安装在工作台上端,电机固定安装在固定板上,电机的输出端与主动轴的左端连接,主动轴转动安装在固定板上,滑块左右滑动安装在工作台上,滑块与丝杆螺装,丝杆转动安装在工作台上,丝杆与滑块螺装,移动板固定安装在滑块上端,旋转轴转动安装在移动板上,旋转轴和主动轴同轴,两组夹持装置分别固定安装在旋转轴和主动轴上,滑动板上下滑动安装在两组支板上,气缸固定安装在底板的上端,气缸的输出端与滑动板的下端连接,多组支撑板的下端均固定安装在滑动板的上端,多组支撑板均上下滑动安装在工作台上,多组支撑轮分别转动安装在多组支撑板上部;首先将两个需要焊接在一起的镀锌板通过两组夹持装置固定夹持,并且使两组镀锌板都处于水平状态,然后旋转丝杆,使滑块带动移动板向左移动,至两组镀锌板贴紧对接,然后打开气缸,使气缸带动滑动板和多组支撑板上升,至多组支撑轮的上端顶紧两组镀锌板,然后打开固定架上的焊枪,使焊枪开始焊接两组镀锌板对接面的上部,之后再次打开气缸,使气缸带动滑动板和多组支撑板下降,支撑板带动多组支撑轮下降,然后打开电机,使主动轴带动两组夹持装置和两组镀锌板反转一百八十度,然后在次打开气缸,使多组支撑板上升,使多组支撑轮顶紧两组镀锌板的下端,然后在打开焊枪,使焊枪焊接两组镀锌板焊缝的另一面即可,通过上述设置,使两组夹持装置可以自动反转镀锌板,避免了人工反转,降低了劳动强度,提高了工作效率,而且镀锌板在焊接过程中会被多组支撑轮顶住,避免了镀锌板受热下坠变形,提高了使用过程中可靠性。The utility model relates to a flat-type galvanized sheet welding device, comprising a bottom plate, two sets of support plates, a worktable, a fixed frame, a fixed plate, a motor, a driving shaft, a slider, a screw rod, a moving plate, a rotating shaft, Two sets of clamping devices, cylinders, sliding plates, multiple sets of support plates and multiple sets of support wheels, the two sets of support plates are fixedly installed on the upper end of the bottom plate, the worktable is fixedly installed on the upper end of the two sets of support plates, and the fixing frame is fixedly installed at the upper end of the two sets of support plates. The upper end of the worktable and the upper end of the fixing frame are provided with a welding torch, the fixing plate is fixedly installed on the upper end of the worktable, the motor is fixedly installed on the fixing plate, the output end of the motor is connected with the left end of the driving shaft, and the driving shaft is rotated and installed on the fixing plate, The slider is slid left and right on the worktable, the slider is screwed with the screw, the screw is installed on the table in rotation, the screw is screwed with the slider, the moving plate is fixedly installed on the upper end of the slider, and the rotating shaft is rotated and installed on the mobile On the plate, the rotating shaft and the driving shaft are coaxial, two sets of clamping devices are fixedly installed on the rotating shaft and the driving shaft respectively, the sliding plate is slidably installed on the two sets of support plates, the cylinder is fixedly installed on the upper end of the bottom plate, and the output of the cylinder is The end is connected with the lower end of the sliding plate, the lower ends of the plurality of supporting plates are fixedly installed on the upper end of the sliding plate, the supporting plates of the plurality of groups are all installed on the worktable by sliding up and down, and the supporting wheels of the plurality of groups are respectively rotated and installed on the upper part of the supporting plates of the plurality of groups; First, the two galvanized sheets to be welded together are fixed and clamped by two sets of clamping devices, and the two sets of galvanized sheets are in a horizontal state, and then the screw rod is rotated to make the slider drive the moving plate to the left until The two sets of galvanized sheets are closely butted, and then the cylinder is opened, so that the cylinder drives the sliding plate and the multiple sets of support plates to rise, and the upper ends of the multiple sets of support wheels are pressed against the two sets of galvanized sheets, and then the welding torch on the fixing frame is opened to start the welding torch. Weld the upper part of the butt surfaces of the two groups of galvanized sheets, and then open the cylinder again, so that the cylinder drives the sliding plate and multiple sets of support plates to descend, the support plate drives multiple sets of support wheels to descend, and then turns on the motor, so that the driving shaft drives the two sets of clamping devices Reverse 180 degrees with the two groups of galvanized sheets, and then open the air cylinder at the second time, so that the multiple groups of support plates rise, so that the multiple groups of support wheels press against the lower ends of the two groups of galvanized sheets, and then open the welding torch to weld the welding torches. The other side of the welding seam of the two groups of galvanized sheets can be used. Through the above arrangement, the two groups of clamping devices can automatically reverse the galvanized sheets, avoiding manual reversal, reducing labor intensity and improving work efficiency. During the welding process, the plate will be held up by multiple sets of support wheels, which prevents the galvanized plate from falling and deformed due to heat, and improves the reliability during use.
优选的,所述夹持装置包括夹板、螺杆、第一把手和压块,螺杆与夹板螺装,第一把手固定安装在螺杆上端,压块固定安装在螺杆下端;将镀锌板的下方放在夹板下端,然后旋转螺杆,旋转的夹板带动压块下降,至压块将镀锌板压紧固定在夹板上,由于压块和夹板下部之间的距离可以调节,所以其可以夹持固定不同厚度的镀锌板,降低了使用过程中的局限性,提高了实用性。Preferably, the clamping device includes a clamp plate, a screw rod, a first handle and a pressing block, the screw rod and the clamping plate are screwed together, the first handle is fixedly installed on the upper end of the screw rod, and the pressing block is fixedly installed at the lower end of the screw rod; the galvanized sheet is placed under the clamping plate The lower end, and then the screw is rotated, and the rotating plywood drives the pressing block to descend, until the pressing block presses and fixes the galvanized sheet on the plywood. Since the distance between the pressing block and the lower part of the plywood can be adjusted, it can clamp and fix different thicknesses. The galvanized sheet reduces the limitations in the use process and improves the practicability.
优选的,还包括悬挂架、气枪和气管,悬挂架固定安装在固定架上,气枪悬挂在悬挂架上,气枪上设置有气管;将气管与气泵连接,然后打开气枪,使气枪将工作台上端的灰尘和杂质吹干净,提高了使用过程中的清洁性。Preferably, it also includes a hanger, an air gun and an air pipe, the hanger is fixedly installed on the fixing frame, the air gun is suspended on the hanger, and the air gun is provided with an air pipe; the air pipe is connected with the air pump, and then the air gun is turned on, so that the air gun is attached to the upper end of the worktable. The dust and impurities are blown away, which improves the cleanliness during use.
优选的,还包括手轮和第二把手,手轮固定安装在丝杆上,第二把手固定安装在手轮上;通过上述设置,方便了对丝杆的旋转,提高了使用过程中的便利性。Preferably, it also includes a handwheel and a second handle, the handwheel is fixedly installed on the screw rod, and the second handle is fixedly installed on the handwheel; the above arrangement facilitates the rotation of the screw rod and improves the convenience during use sex.
优选的,还包括底座,底座固定安装在底板下端;通过上述设置,提高了底板在使用过程中的稳定性。Preferably, a base is also included, and the base is fixedly mounted on the lower end of the bottom plate; through the above arrangement, the stability of the bottom plate during use is improved.
优选的,丝杆上设置有限位块;通过上述设置,避免了滑块超行程运动,提高了滑块在使用过程中的可靠性。Preferably, a limit block is arranged on the screw rod; through the above arrangement, the overtravel movement of the slider is avoided, and the reliability of the slider during use is improved.
优选的,电机上设置有加强板;通过上述设置,提高了电机在使用过程中的稳定性。Preferably, the motor is provided with a reinforcing plate; through the above arrangement, the stability of the motor during use is improved.
与现有技术相比本实用新型的有益效果为:首先将两个需要焊接在一起的镀锌板通过两组夹持装置固定夹持,并且使两组镀锌板都处于水平状态,然后旋转丝杆,使滑块带动移动板向左移动,至两组镀锌板贴紧对接,然后打开气缸,使气缸带动滑动板和多组支撑板上升,至多组支撑轮的上端顶紧两组镀锌板,然后打开固定架上的焊枪,使焊枪开始焊接两组镀锌板对接面的上部,之后再次打开气缸,使气缸带动滑动板和多组支撑板下降,支撑板带动多组支撑轮下降,然后打开电机,使主动轴带动两组夹持装置和两组镀锌板反转一百八十度,然后在次打开气缸,使多组支撑板上升,使多组支撑轮顶紧两组镀锌板的下端,然后在打开焊枪,使焊枪焊接两组镀锌板焊缝的另一面即可,通过上述设置,使两组夹持装置可以自动反转镀锌板,避免了人工反转,降低了劳动强度,提高了工作效率,而且镀锌板在焊接过程中会被多组支撑轮支撑住,避免了镀锌板受热下坠变形,提高了使用过程中可靠性。Compared with the prior art, the beneficial effect of the present invention is as follows: firstly, two galvanized sheets to be welded together are fixedly clamped by two sets of clamping devices, and the two sets of galvanized sheets are in a horizontal state, and then rotated. The screw makes the slider drive the moving plate to the left, until the two groups of galvanized plates are in close contact with each other, and then open the air cylinder, so that the air cylinder drives the sliding plate and the multi-group support plates to rise, and the upper end of the multi-group support wheels is pressed against the two groups of galvanized plates. Zinc plate, and then open the welding torch on the fixing frame, so that the welding torch starts to weld the upper part of the butt surface of the two sets of galvanized plates, and then open the cylinder again, so that the cylinder drives the sliding plate and multiple sets of support plates to descend, and the support plate drives multiple sets of support wheels to descend , and then turn on the motor, so that the driving shaft drives the two sets of clamping devices and the two sets of galvanized sheets to reverse 180 degrees, and then open the cylinder at the next time, so that the multiple sets of support plates rise, so that the multiple sets of support wheels are pressed against the two sets of The lower end of the galvanized sheet, and then open the welding torch, so that the welding torch can weld the other side of the two groups of galvanized sheet welds. Through the above setting, the two sets of clamping devices can automatically reverse the galvanized sheet, avoiding manual reversal. , reducing labor intensity and improving work efficiency, and the galvanized sheet will be supported by multiple sets of support wheels during the welding process, which prevents the galvanized sheet from falling and deformed when heated, and improves the reliability during use.
附图说明Description of drawings
图1是本实用新型的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present utility model;
图2是固定板、电机和主动轴等的结构示意图;Figure 2 is a schematic structural diagram of a fixed plate, a motor, a driving shaft, etc.;
图3是气缸、滑动板和支撑板等的结构示意图;Figure 3 is a schematic structural diagram of a cylinder, a sliding plate, a support plate, etc.;
图4是滑块、丝杆和手轮等的结构示意图;Figure 4 is a schematic structural diagram of a slider, a screw rod, a hand wheel, etc.;
附图中标记:1、底板;2、支板;3、工作台;4、固定架;5、固定板;6、电机;7、主动轴;8、滑块;9、丝杆;10、移动板;11、旋转轴;12、气缸;13、滑动板;14、支撑板;15、支撑轮;16、夹板;17、螺杆;18、第一把手;19、压块;20、悬挂架;21、气枪;22、气管;23、手轮;24、第二把手;25、底座。Markings in the drawings: 1, bottom plate; 2, support plate; 3, workbench; 4, fixed frame; 5, fixed plate; 6, motor; 7, driving shaft; 8, slider; 9, lead screw; 10, Moving plate; 11, rotating shaft; 12, cylinder; 13, sliding plate; 14, supporting plate; 15, supporting wheel; 16, splint; 17, screw rod; 18, first handle; 19, pressing block; 20, hanging frame; 21, air gun; 22, trachea; 23, hand wheel; 24, second handle; 25, base.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the present utility model, the present utility model will be more fully described below with reference to the related drawings. The present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
两组支板2均固定安装在底板1的上端,工作台3固定安装在两组支板2的上端,固定架4固定安装在工作台3的上端,固定架4的上端设置有焊枪,固定板5固定安装在工作台3上端,电机6固定安装在固定板5上,电机6的输出端与主动轴7的左端连接,主动轴7转动安装在固定板5上,滑块8左右滑动安装在工作台3上,滑块8与丝杆9螺装,丝杆9转动安装在工作台3上,丝杆9与滑块8螺装,移动板10固定安装在滑块8上端,旋转轴11转动安装在移动板10上,旋转轴11和主动轴7同轴,两组夹持装置分别固定安装在旋转轴11和主动轴7上,滑动板13上下滑动安装在两组支板2上,气缸12固定安装在底板1的上端,气缸12的输出端与滑动板13的下端连接,多组支撑板14的下端均固定安装在滑动板13的上端,多组支撑板14均上下滑动安装在工作台3上,多组支撑轮15分别转动安装在多组支撑板14上部,所述夹持装置包括夹板16、螺杆17、第一把手18和压块19,螺杆17与夹板16螺装,第一把手18固定安装在螺杆17上端,压块19固定安装在螺杆17下端,悬挂架20固定安装在固定架4上,气枪21悬挂在悬挂架20上,气枪21上设置有气管22,手轮23固定安装在丝杆9上,第二把手24固定安装在手轮23上,底座25固定安装在底板1下端;首先将两个需要焊接在一起的镀锌板通过两组夹持装置固定夹持,并且使两组镀锌板都处于水平状态,然后旋转丝杆9,使滑块8带动移动板10向左移动,至两组镀锌板贴紧对接,然后打开气缸12,使气缸12带动滑动板13和多组支撑板14上升,至多组支撑轮15的上端顶紧两组镀锌板,然后打开固定架4上的焊枪,使焊枪开始焊接两组镀锌板对接面的上部,之后再次打开气缸12,使气缸12带动滑动板13和多组支撑板14下降,支撑板14带动多组支撑轮15下降,然后打开电机6,使主动轴7带动两组夹持装置和两组镀锌板反转一百八十度,然后在次打开气缸12,使多组支撑板14上升,使多组支撑轮15顶紧两组镀锌板的下端,然后在打开焊枪,使焊枪焊接两组镀锌板焊缝的另一面即可,由于两组夹持装置可以自动反转镀锌板,所以避免了人工反转,降低了劳动强度,提高了工作效率,而且镀锌板在焊接过程中会被多组支撑轮15支撑住,避免了镀锌板受热下坠变形,可靠性高。The two sets of
如图1至图4所示,本实用新型的一种平躺式镀锌板用焊接装置,其在工作时,首先将两个需要焊接在一起的镀锌板分别放在两组夹板16上保持水平,然后旋转两组螺杆17,使两组压块19将两组镀锌板顶紧固定,然后旋转丝杆9,使滑块8带动移动板10向左移动,至两组镀锌板贴紧对接,然后打开气缸12,使气缸12带动滑动板13和多组支撑板14上升,至多组支撑轮15的上端顶紧两组镀锌板,然后打开固定架4上的焊枪,使焊枪开始焊接两组镀锌板对接面的上部,之后再次打开气缸12,使气缸12带动滑动板13和多组支撑板14下降,支撑板14带动多组支撑轮15下降,然后打开电机6,使主动轴7带动两组夹持装置和两组镀锌板反转一百八十度,然后在次打开气缸12,使多组支撑板14上升,使多组支撑轮15顶紧两组镀锌板的下端,然后在打开焊枪,使焊枪焊接两组镀锌板焊缝的另一面即可。As shown in Figures 1 to 4, a flat-type galvanized sheet welding device of the present invention, when working, firstly places two galvanized sheets that need to be welded together on two sets of
本实用新型的一种平躺式镀锌板用焊接装置,其安装方式、连接方式或设置方式均为常见机械方式,只要能够达成其有益效果的均可进行实施;本实用新型的平躺式镀锌板用焊接装置的主动轴7、丝杆9、气缸12、气枪21和手轮23为市面上采购,本行业内技术人员只需按照其附带的使用说明书进行安装和操作即可,而无需本领域的技术人员付出创造性劳动。The flat-lying type galvanized sheet welding device of the present utility model, the installation method, the connection method or the setting method are all common mechanical methods, as long as the beneficial effect can be achieved; The
本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present utility model. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present utility model, several improvements and modifications can be made. These improvements and modifications should also be regarded as the protection scope of the present invention.
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