CN110788554B - Adjustable tooling clamp for welding automobile parts - Google Patents
Adjustable tooling clamp for welding automobile parts Download PDFInfo
- Publication number
- CN110788554B CN110788554B CN201911208935.8A CN201911208935A CN110788554B CN 110788554 B CN110788554 B CN 110788554B CN 201911208935 A CN201911208935 A CN 201911208935A CN 110788554 B CN110788554 B CN 110788554B
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- China
- Prior art keywords
- welding
- seat
- rod
- guide rail
- push rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention relates to the technical field of automobile parts, in particular to an adjustable tool clamp for welding automobile parts, which comprises a base, wherein a first guide rail seat is fixedly arranged on the base through a bolt, a moving seat is slidably arranged on the first guide rail seat, a screw rod motor is fixedly arranged on the first guide rail seat through a bolt, and the screw rod motor drives the moving seat to move along the first guide rail seat through a screw rod. The beneficial effects are that: the device can be automatic accomplish the butt joint operation that needs welded auto-parts's two parts, thereby avoid the manual work to dock, time and manpower have been saved under the condition of ensureing that the welding needs the welding position to dock successfully, the device can be automatic or communicate the position of the quick adjustment auto-parts of manual control, thereby effectual adjustment welded station, need artifical upset auto-parts or the artifical trouble of running change welding position of running when having avoided traditional welding, the time of having saved the operation and to the consumption of operation workman physical power.
Description
Technical Field
The invention relates to the technical field of automobile parts, in particular to an adjustable tool clamp for welding automobile parts.
Background
Automobile parts are a general term for various parts constituting an automobile, and some automobile parts require welding of two parts together in a manufacturing process. The conventional welding process is generally clamped by a common clamp device, and the conventional common clamp device is simple in function and only can play a role of fixing, so that when the structure of the automobile part is complex and the number of welding positions is large, an operator needs to run around the automobile part to adjust the best welding position of the operator, and the physical consumption of the operator is large. In addition, the operation of butting the two parts of the automobile parts together in the welding process is complex, workers not only need to clamp the two parts, but also need to spend time to adjust the butting position, and the problems of low welding efficiency and high operation difficulty are caused.
If the novel fixture device can be used for quickly adjusting the position of the automobile part to change the station instead of the conventional worker to adjust the station by running, and can automatically butt the welding parts of two parts of the automobile part which need to be welded together, the problems can be effectively solved, and the adjustable fixture for welding the automobile part is provided.
Disclosure of Invention
The invention aims to provide an adjustable tool clamp for welding automobile parts, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an adjustable tooling fixture for welding automobile parts comprises a base, wherein a first guide rail seat is fixedly arranged on the base through a bolt, a moving seat is slidably arranged on the first guide rail seat, a lead screw motor is fixedly arranged on the first guide rail seat through a bolt, and the lead screw motor drives the moving seat to move along the first guide rail seat through a lead screw;
a rotating motor is fixedly installed on the moving seat through a bolt, the output end of the rotating motor drives a second guide rail seat, a pair of butt joint seats are slidably installed on the second guide rail seat, an angle adjusting motor and a speed reducer are fixedly installed on the butt joint seats through bolts, the output end of the angle adjusting motor drives the input end of the speed reducer, and a positioning rod is fixedly installed at the output end of the speed reducer through a bolt;
each positioning rod is fixedly provided with a connecting seat, a first lifting push rod is fixedly arranged on each connecting seat through a bolt, the output end of each first lifting push rod drives a lower mounting plate, a second lifting push rod is fixedly arranged on each lower mounting plate through a bolt, the output end of each second lifting push rod drives an upper mounting plate, and matched clamping seats for fixing automobile accessories are fixedly arranged on the upper mounting plate and the lower mounting plate through bolts;
remove and to have the operation panel through bolt fixed mounting on the seat, and have keyboard, display and controller through screw fixed mounting on the operation panel, the controller passes through wire electric connection keyboard, display, lead screw motor, rotation motor, angle adjustment motor, first lifting push rod, second lifting push rod and telescopic push rod respectively.
Preferably, at least five positioning holes are formed in the positioning rod in an array mode, and the connecting seat is fixedly installed on the positioning rod through positioning screw buttons matched with the positioning holes.
Preferably, the speed reducer is a worm gear speed reducer, and the telescopic push rod is a single-rod double-acting hydraulic rod.
Preferably, the controller is an S7-200 type PLC device, the display is a liquid crystal display screen, and the first lifting push rod and the second lifting push rod are both single-rod double-acting hydraulic rods or ball screw type electric push rods.
Preferably, the upper mounting plate and the lower mounting plate are T-shaped plates, the positioning rod is an L-shaped rod, and suspension brackets for suspending tools are welded at the left end and the right end of the operating platform.
Compared with the prior art, the invention has the beneficial effects that:
1. the device can automatically complete the butt joint operation of two parts of the automobile parts to be welded, thereby avoiding manual butt joint, saving time and labor under the condition of ensuring the successful butt joint of the welding parts to be welded, effectively improving the welding efficiency, and continuously welding a plurality of automobile parts at the same time by installing a plurality of butt joint seats on the positioning rod, and further improving the welding efficiency;
2. the device can be automatically or communicate through the position of the manually-controlled quick adjustment auto-parts, so that the trouble that the auto-parts need to be manually turned over or the welding positions need to be manually changed during traditional welding is avoided by effectively adjusting the welding stations, the operation time is saved, the physical consumption of operators is reduced, and the device has high practical value.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a rear view of the structure of the present invention;
FIG. 3 is a schematic view of the assembly of the base and second rail seat of the present invention;
FIG. 4 is a schematic view of the assembly of the docking station and mating clamping station of the present invention.
In the figure: 1. a base; 2. a movable seat; 3. a suspension bracket; 4. an operation table; 5. a screw motor; 6. positioning a rod; 7. an upper mounting plate; 8. a telescopic push rod; 9. a second rail seat; 10. a docking station; 11. rotating the motor; 12. a first guide rail seat; 13. a lower mounting plate; 14. an angle adjustment motor; 15. a first lifting push rod; 16. a second lifting push rod; 17. a connecting seat; 18. a speed reducer; 19. an automobile part; 20. a mating clamping seat; 21. a keyboard; 22. a display; 23. a screw rod; 24. positioning holes; 25. positioning a screw button; 26. and a controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art without creative efforts based on the technical solutions of the present invention belong to the protection scope of the present invention.
Referring to fig. 1 to 4, the present invention provides a technical solution: an adjustable tooling fixture for welding automobile parts comprises a base 1, wherein a first guide rail seat 12 is fixedly arranged on the base 1 through bolts, a moving seat 2 is slidably arranged on the first guide rail seat 12, a lead screw motor 5 is fixedly arranged on the first guide rail seat 12 through bolts, and the lead screw motor 5 drives the moving seat 2 to move along the first guide rail seat 12 through a lead screw 23;
a rotating motor 11 is fixedly installed on the moving seat 2 through bolts, the output end of the rotating motor 11 drives a second guide rail seat 9, a pair of butt joint seats 10 is slidably installed on the second guide rail seat 9, an angle adjusting motor 14 and a speed reducer 18 are fixedly installed on the butt joint seats 10 through bolts, the output end of the angle adjusting motor 14 drives the input end of the speed reducer 18, a positioning rod 6 is fixedly installed at the output end of the speed reducer 18 through bolts, the speed reducer 18 is a worm gear speed reducer, and a telescopic push rod 8 is a single-rod double-acting hydraulic rod;
at least five positioning holes 24 are formed in each positioning rod 6 in an array mode, a connecting seat 17 is fixedly installed on each positioning rod 6 through a positioning screw button 25 matched with the positioning holes 24, a first lifting push rod 15 is fixedly installed on the connecting seat 17 through a bolt, a lower installation plate 13 is driven by the output end of the first lifting push rod 15, a second lifting push rod 16 is fixedly installed on the lower installation plate 13 through a bolt, an upper installation plate 7 is driven by the output end of the second lifting push rod 16, and matched clamping seats 20 used for fixing automobile accessories 19 are fixedly installed on the upper installation plate 7 and the lower installation plate 13 through bolts;
an operation table 4 is fixedly installed on the moving seat 2 through bolts, a keyboard 21, a display 22 and a controller 26 are fixedly installed on the operation table 4 through screws, the upper installation plate 7 and the lower installation plate 13 are T-shaped plates, the positioning rod 6 is an L-shaped rod, suspension frames for suspending tools are installed at the left end and the right end of the operation table 4 in a welding mode, the controller 26 is respectively and electrically connected with the keyboard 21, the display 22, the lead screw motor 5, the rotating motor 11, the angle adjusting motor 14, the first lifting push rod 15, the second lifting push rod 16 and the telescopic push rod 8 through wires, the controller 26 is an S7-200 type PLC device, the display 22 is a liquid crystal display screen, and the first lifting push rod 15 and the second lifting push rod 16 are single-rod double-acting hydraulic rods or ball screw rod type electric push rods.
The working principle is as follows: the device can assist and press from both sides the dress to various automobile parts that need the welded to it is convenient for adjust auto-parts's position to press from both sides the dress back, thereby improves welded efficiency. When in use, the corresponding matched clamping seat 20 is firstly installed on the upper installation plate 7 and the lower installation plate 13, the matched clamping seat 20 is a special clamping block matched with the automobile parts needing to be welded, the specific structure is set according to the types of the actual automobile parts, and the parts needing to be welded can be ensured to be clamped quickly and exposed. The two butt-joint seats 10 are used for respectively installing two parts of the automobile parts to be welded, and the two parts of the automobile parts are clamped by the matched clamping seats 20 and then are butted with the automobile parts, so that the positions to be welded can be correctly aligned, and subsequent welding is facilitated. The specific butt joint process comprises the following steps of firstly clamping two parts of the automobile parts by using two pairs of matched clamping seats 20 respectively, then extruding two butt joint seats 10 to a specified position by using a telescopic push rod 8, in the butt joint process, if the two butt joint seats need to be stacked up and down, the heights of the two parts can be respectively adjusted by using a first lifting push rod 15, and similarly, if the angles need to be adjusted, the angles of the two parts of the automobile parts can be respectively adjusted by using an angle adjusting motor 14, so that butt joint work is completed, the welding parts are ensured to be completely and successfully butted, the butt joint process can be automatically completed after programming completely, and the trouble of manually adjusting the butt joint is replaced. During welding, the screw rod motor 5 can be used for driving the auto parts to move left and right according to the requirement of welding position change, and the rotating motor 11 can also be used for rotating and adjusting the welding position, so that a welder does not need to run around to find a proper welding position. Another characteristic of the device can be many pairs of connecting seats 17 of array installation on locating lever 6 to once only can install a plurality of auto-parts, then carry out continuous welding operation, perhaps adopt a plurality of workman to weld simultaneously, thereby effectual improvement welded efficiency.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a frock clamp with adjustable auto-parts welding is used, includes base (1), its characterized in that: a first guide rail seat (12) is fixedly installed on the base (1) through a bolt, a moving seat (2) is installed on the first guide rail seat (12) in a sliding mode, a screw rod motor (5) is fixedly installed on the first guide rail seat (12) through a bolt, and the screw rod motor (5) drives the moving seat (2) to move along the first guide rail seat (12) through a screw rod (23);
a rotating motor (11) is fixedly installed on the moving seat (2) through a bolt, the output end of the rotating motor (11) is driven by a second guide rail seat (9), a pair of butt joint seats (10) is slidably installed on the second guide rail seat (9), an angle adjusting motor (14) and a speed reducer (18) are fixedly installed on the butt joint seats (10) through bolts, the output end of the angle adjusting motor (14) drives the input end of the speed reducer (18), and a positioning rod (6) is fixedly installed at the output end of the speed reducer (18) through a bolt;
each positioning rod (6) is fixedly provided with a connecting seat (17), the connecting seat (17) is fixedly provided with a first lifting push rod (15) through a bolt, the output end of the first lifting push rod (15) is driven by a lower mounting plate (13), the lower mounting plate (13) is fixedly provided with a second lifting push rod (16) through a bolt, the output end of the second lifting push rod (16) is driven by an upper mounting plate (7), and the upper mounting plate (7) and the lower mounting plate (13) are both fixedly provided with a matched clamping seat (20) for fixing automobile accessories (19) through bolts;
remove on seat (2) and go up through bolt fixed mounting have operation panel (4), and have keyboard (21), display (22) and controller (26) through screw fixed mounting on operation panel (4), controller (26) pass through wire electric connection keyboard (21), display (22), lead screw motor (5), rotation motor (11), angle adjustment motor (14), first lifting push rod (15), second lifting push rod (16) and telescopic push rod (8) respectively.
2. The adjustable tooling clamp for welding the automobile parts according to claim 1, characterized in that: at least five positioning holes (24) are formed in the positioning rod (6) in an array mode, and the connecting seat (17) is fixedly installed on the positioning rod (6) through positioning screw buttons (25) matched with the positioning holes (24).
3. The adjustable tooling clamp for welding the automobile parts according to claim 1, characterized in that: the speed reducer (18) is a worm gear speed reducer, and the telescopic push rod (8) is a single-rod double-acting hydraulic rod.
4. The adjustable tooling clamp for welding the automobile parts according to claim 1, characterized in that: the controller (26) is an S7-200 type PLC device, the display (22) is a liquid crystal display screen, and the first lifting push rod (15) and the second lifting push rod (16) are both single-rod double-acting hydraulic rods or ball screw type electric push rods.
5. The adjustable tooling clamp for welding the automobile parts according to claim 1, characterized in that: go up mounting panel (7) and lower mounting panel (13) and be the T shaped plate, and locating lever (6) are L shape pole, operating board (4) about both ends all welded mounting have the mounted frame that is used for hanging the instrument.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911208935.8A CN110788554B (en) | 2019-11-30 | 2019-11-30 | Adjustable tooling clamp for welding automobile parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911208935.8A CN110788554B (en) | 2019-11-30 | 2019-11-30 | Adjustable tooling clamp for welding automobile parts |
Publications (2)
Publication Number | Publication Date |
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CN110788554A CN110788554A (en) | 2020-02-14 |
CN110788554B true CN110788554B (en) | 2020-09-22 |
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CN201911208935.8A Expired - Fee Related CN110788554B (en) | 2019-11-30 | 2019-11-30 | Adjustable tooling clamp for welding automobile parts |
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CN (1) | CN110788554B (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3381495B2 (en) * | 1995-12-08 | 2003-02-24 | トヨタ自動車株式会社 | Laser cladding processing equipment |
CN102825671A (en) * | 2012-08-30 | 2012-12-19 | 金坛正信光伏电子有限公司 | Solar silicon single crystal rod |
CN204221755U (en) * | 2014-10-27 | 2015-03-25 | 温玉桂 | Ease of Use platform |
CN107803678A (en) * | 2017-10-16 | 2018-03-16 | 嵊泗县东升水产冷冻厂 | A kind of clamping device suitable for polytype workpiece |
CN208034160U (en) * | 2018-03-12 | 2018-11-02 | 苏州东方模具科技股份有限公司 | The frock clamp of milling is carved with the mating glass mold of machining center |
CN208800979U (en) * | 2018-08-01 | 2019-04-30 | 青岛石化检修安装工程有限责任公司 | A kind of pipeline butt welding welding fixture and swivel feeding device |
CN109048196A (en) * | 2018-11-01 | 2018-12-21 | 广州南捷机械制造有限公司 | A kind of machining operations platform |
CN209632851U (en) * | 2019-03-21 | 2019-11-15 | 李锋 | It is a kind of for repairing the clamp assembly of weight equipment |
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2019
- 2019-11-30 CN CN201911208935.8A patent/CN110788554B/en not_active Expired - Fee Related
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
TA01 | Transfer of patent application right | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20200826 Address after: No.3, first floor, No.3, Huatian Dongsi Road, huakou community, Ronggui street, Shunde District, Foshan City, Guangdong Province Applicant after: Foshan emperor Zhi Li metal plastic Co.,Ltd. Address before: 311100 No. 1515, Moganshan Road, Yuhang District, Hangzhou City, Zhejiang Province Applicant before: Shen Gaofa |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200922 Termination date: 20211130 |