CN216502298U - Novel mould is used in processing of aluminium base composite material section bar - Google Patents
Novel mould is used in processing of aluminium base composite material section bar Download PDFInfo
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- CN216502298U CN216502298U CN202122120610.3U CN202122120610U CN216502298U CN 216502298 U CN216502298 U CN 216502298U CN 202122120610 U CN202122120610 U CN 202122120610U CN 216502298 U CN216502298 U CN 216502298U
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Abstract
The utility model discloses a novel die for processing an aluminum-based composite material section, which comprises a side cabinet, a lower die holder and a bottom cabinet, wherein an air pump is arranged in the top cabinet, two sides of the interior of the top cabinet are provided with extended hydraulic telescopic rods, the output end of each hydraulic telescopic rod is provided with an upper die holder, the top of the bottom cabinet is provided with the lower die holder, cooling pipes are arranged in the lower die holder in a surrounding manner, a condensate storage tank is arranged in the bottom cabinet, a circulating pump is arranged at the top of the condensate storage tank, and a demolding assembly is arranged on the inner wall of the bottom cabinet. According to the utility model, the air pump is arranged in the top cabinet, the air pump can generate high-pressure air through the electrifying operation of the air pump, and the high-pressure air is conveyed to the die groove in the lower die base through the telescopic pipe, so that uniform high-pressure air extrusion force can be applied to the aluminum solution in the die groove, the problems of bubbles and deficiency in the aluminum solution can be effectively eliminated, the filling compactness of the aluminum solution is ensured, and the processing quality of aluminum parts is improved.
Description
Technical Field
The utility model relates to the technical field of aluminum matrix composite processing, in particular to a novel mold for processing an aluminum matrix composite profile.
Background
The aluminum matrix composite is a material with strong vitality emerging in response to the requirements of modern scientific development, and is formed by compounding two or more materials with different properties through various technological means, the aluminum matrix composite can be divided into fiber reinforced aluminum matrix composite and particle reinforced aluminum matrix composite, the fiber reinforced aluminum matrix composite has a series of excellent performances such as high specific strength, high specific modulus, good size stability and the like, the aluminum matrix composite needs to be processed and formed through a mould in the processing process, and a novel mould for processing the aluminum matrix composite is needed at this time.
The existing novel mould for processing the aluminum-based composite material profile has the defects that:
1. the existing novel die for processing the aluminum-based composite material section bar cannot apply uniform pressure to the aluminum solution, so that incomplete filling and bubbles can be generated when the aluminum solution is filled in a die groove, the filling compactness of the aluminum solution is influenced, the processing quality of an aluminum piece is reduced, and the defective rate of aluminum piece processing is increased;
2. the existing novel mold for processing the aluminum-based composite material profile cannot rapidly cool the aluminum part, so that the grain density of the aluminum part cannot be refined, the hardness of the aluminum part cannot be improved, and the aluminum part and the mold are not convenient to separate and demold simultaneously, and therefore the novel mold for processing the aluminum-based composite material profile is provided to solve the existing problem.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a novel die for processing an aluminum-based composite material profile, so as to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a novel mould for processing aluminum-based composite material profiles comprises a side cabinet, a lower die holder and a bottom cabinet, wherein a top cabinet is installed at the top of the side cabinet, an air pump is installed inside the top cabinet, extended hydraulic telescopic rods are installed on two sides inside the top cabinet, an upper die base is installed at the output ends of the hydraulic telescopic rods, the bottom cabinet is installed at the bottom of the side cabinet, the lower die holder is installed at the top of the bottom cabinet, a cooling pipe is installed around the inside of the lower die holder, a condensate storage tank is installed inside the bottom cabinet, a circulating pump is installed at the top of the condensate storage tank, a conveying pipe is installed at the output end of the circulating pump, one end of the conveying pipe is communicated with the cooling pipe, a demoulding assembly is installed on the inner wall of the bottom cabinet, a lifting disc is installed in the demoulding assembly, an ejector rod is arranged at the top of the lifting disc, and a top disc is installed at the top end of the ejector rod, and hydraulic rods are installed on two sides of the bottom of the lifting disc and are installed on the inner walls of two sides of the bottom cabinet through bolts.
Preferably, the front of top cabinet is installed the cabinet door through the hinge, and the controller is installed in the front of cabinet door.
Preferably, an extension tube is installed at the top of the upper die base, and the top end of the extension tube is connected with the output end of the air pump.
Preferably, the front of the bottom cabinet is provided with an access door through a hinge, and two sides of the bottom cabinet are provided with rubber pads.
Preferably, the inside of lower die holder is provided with the mould groove, and the top of lower die holder is provided with the seal groove.
Preferably, a return pipe is installed on one side of the top of the condensate storage tank, and one end of the return pipe is in through connection with the cooling pipe.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the air pump is arranged in the top cabinet, the air pump can generate high-pressure air through the electrifying operation of the air pump, and the high-pressure air is conveyed to the die groove in the lower die base through the telescopic pipe, so that uniform high-pressure air extrusion force can be applied to the aluminum solution in the die groove, the problems of bubbles and deficiency in the aluminum solution can be effectively eliminated, the filling compactness of the aluminum solution is ensured, and the processing quality of aluminum parts is improved.
2. According to the utility model, the cooling pipe is arranged in the lower die base in a surrounding manner, and the cooling liquid in the cooling pipe can exchange heat with the aluminum piece in the lower die base, so that the aluminum piece can be rapidly cooled, crystal grains can be refined, the hardness of the aluminum piece can be increased, and meanwhile, the rapidly cooled aluminum piece can be separated from the interior of the die groove in the lower die base due to cold shrinkage, so that the integrity of the aluminum piece in the die stripping can be improved, and the die stripping efficiency of the aluminum piece can be improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
FIG. 3 is a schematic front view of the present invention;
fig. 4 is a partial schematic view of a stripper assembly of the present invention.
In the figure: 1. a top cabinet; 101. a cabinet door; 102. a controller; 103. a hydraulic telescopic rod; 104. an air pump; 2. an upper die holder; 201. a telescopic pipe; 3. a side cabinet; 4. a lower die holder; 401. a mold slot; 402. a cooling tube; 5. a bottom cabinet; 501. an access door; 6. a condensate storage tank; 601. a circulation pump; 602. a delivery pipe; 603. a return pipe; 7. a demolding component; 701. a lifting plate; 702. a top rod; 703. a top tray; 704. a hydraulic rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-4, an embodiment of the present invention is shown: a novel mould for processing aluminum-based composite material profiles comprises a side cabinet 3, a lower die holder 4 and a bottom cabinet 5, wherein a top cabinet 1 is installed at the top of the side cabinet 3, the top cabinet 1 can provide an installation position for a hydraulic telescopic rod 103 and is convenient for the hydraulic telescopic rod 103 to be installed, an air pump 104 is installed inside the top cabinet 1, high-pressure gas can be generated through the power-on operation of the air pump 104 and is conveyed to a mould groove 401 inside the lower die holder 4 through an extension pipe 201, so that uniform high-pressure gas extrusion force can be applied to aluminum solution in the mould groove 401, the problems of bubbles and deficiency in the aluminum solution can be effectively eliminated, the filling compactness of the aluminum solution is ensured, the processing quality of aluminum pieces is improved, the hydraulic telescopic rods 103 extending out are installed on two sides inside the top cabinet 1, an upper die holder 2 is installed at the output end of the hydraulic telescopic rods 103, the upper die holder 2 can be driven to move downwards through the power-on operation of the hydraulic telescopic rods 103, the upper die holder 2 moves downwards to be connected with the lower die holder 4 to form a closed space, so that aluminum solution is prevented from seeping out, the aluminum piece can be processed, the bottom cabinet 5 is installed at the bottom of the side cabinet 3, the lower die holder 4 is installed at the top of the bottom cabinet 5, the cooling pipe 402 is installed in the lower die holder 4 in a surrounding mode, the cooling liquid in the cooling pipe 402 can carry out heat exchange on the aluminum piece in the lower die holder 4, so that the aluminum piece can be cooled quickly, crystal grains can be refined by cooling the aluminum piece quickly, the hardness of the aluminum piece can be increased, meanwhile, the aluminum piece cooled quickly can be separated from the interior of a die groove 401 in the lower die holder 4 by cold shrinkage, the integrity of demolding of the aluminum piece can be improved, the demolding efficiency of the aluminum piece is also improved, the condensate storage tank 6 is installed in the bottom cabinet 5, the condensate storage tank 6 can store the cooling liquid, and can provide circulating cooling liquid for the cooling pipe 402, the top of the condensate storage tank 6 is provided with a circulating pump 601, the output end of the circulating pump 601 is provided with a delivery pipe 602, one end of the delivery pipe 602 is communicated with the cooling pipe 402, the cooling liquid stored in the condensate storage tank 6 can be delivered to the cooling pipe 402 through the delivery pipe 602 by electrifying operation of the circulating pump 601, the inner wall of the bottom cabinet 5 is provided with a demoulding component 7, the aluminium part in the mould groove 401 can be ejected out through the demoulding component 7, so that the aluminium part can be taken out by a worker conveniently, the lifting disc 701 is arranged in the demoulding component 7, the top of the lifting disc 701 is provided with an ejector rod 702, the top of the ejector rod 702 is provided with a top disc 703, the two sides of the bottom of the lifting disc 701 are provided with hydraulic rods 704, the hydraulic rods 704 are arranged on the inner walls of the two sides of the bottom cabinet 5 through bolts, the lifting disc 701 can be driven to move upwards by electrifying operation of the hydraulic rods 704, the lifting disc 701 can drive the top disc 703 to move through the ejector rod 702, the aluminum piece in the die groove 401 can be ejected out through the top disc 703, so that the aluminum piece can be taken out by a worker conveniently, and the device can process the aluminum piece continuously.
Further, cabinet door 101 is installed through the hinge in the front of top cabinet 1, can be convenient for overhaul top cabinet 1 internal installation through opening cabinet door 101, makes things convenient for the staff to overhaul, and controller 102 is installed in the front of cabinet door 101, and controller 102 can pass through the wire with air pump 104, hydraulic telescoping rod 103, circulating pump 601, hydraulic stem 704 electric connection, the staff controlling means of being convenient for operation.
Further, flexible pipe 201 is installed at the top of upper die base 2, and the top of flexible pipe 201 is connected with the output of air pump 104, and air pump 104 circular telegram operation can carry wind-force to the inside mould groove 401 of lower bolster 4 through flexible pipe 201 to can carry out the high-pressure gas extrusion to the aluminium solution in mould groove 401, thereby can guarantee the closely knit degree that aluminium solution filled.
Further, access door 501 is installed through the hinge in the front of end cabinet 5, can be convenient for the staff to inspect 5 internal devices of end cabinet through access door 501, has improved staff's maintenance efficiency, and the rubber pad is installed to the bottom both sides of end cabinet 5, and the rubber pad can multiplicable end cabinet 5's protective structure, has improved the stability that the device was placed.
Further, the inside of die holder 4 is provided with mould groove 401, and aluminium liquid pours into the inside mould groove 401 of die holder 4 into, can carry out the shaping to the aluminium solution of pouring into through mould groove 401, and the top of die holder 4 is provided with the seal groove, and the leakproofness that die holder 4 passes through the multiplicable and upper die base 2 of seal groove is connected has also guaranteed the regularity nature that upper die base 2 and die holder 4 are connected simultaneously.
Furthermore, the return pipe 603 is installed to the top one side of condensate storage tank 6, and the one end and the cooling tube 402 through connection of return pipe 603, but the inside coolant liquid of cooling tube 402 passes through the inside storage that stores of return pipe 603 backflow condensate storage tank 6, and the cooling cost has been practiced thrift in the cyclic utilization of the coolant liquid of being convenient for.
The working principle is as follows: the upper die base 2 can be driven to move downwards through the power-on operation of the hydraulic telescopic rod 103, the upper die base 2 can be connected with the lower die base 4 through the downward movement of the upper die base 2, so that a closed space is formed, the seepage of aluminum solution is avoided, high-pressure gas can be generated through the power-on operation of the air pump 104, the high-pressure gas is conveyed to the die groove 401 in the lower die base 4 through the telescopic pipe 201, so that uniform high-pressure gas extrusion force can be applied to the aluminum solution in the die groove 401, the filling compactness of the aluminum solution is ensured, the cooling liquid stored in the condensate storage tank 6 can be conveyed to the cooling pipe 402 through the power-on operation of the circulating pump 601, the heat exchange can be carried out on the aluminum piece in the lower die base 4 through the cooling liquid in the cooling pipe 402, the aluminum piece can be rapidly cooled, and the cooling liquid in the cooling pipe 402 can flow back to the interior of the condensate storage tank 6 through the return pipe 603 for storage, the cooling liquid recycling is facilitated, the lifting disc 701 can be driven to move upwards through the power-on operation of the hydraulic rod 704, the lifting disc 701 moving upwards drives the top disc 703 to move through the ejector rod 702, the aluminum piece in the die groove 401 can be ejected through the top disc 703, and the aluminum piece can be taken out by a worker conveniently.
The utility model is not described in detail, but is well known to those skilled in the art.
Finally, it is to be noted that: although the present invention has been described in detail with reference to examples, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (6)
1. The utility model provides a novel mould is used in processing of aluminium base composite material section bar, includes side cabinet (3), die holder (4) and end cabinet (5), its characterized in that: a top cabinet (1) is installed at the top of the side cabinet (3), an air pump (104) is installed inside the top cabinet (1), the hydraulic telescopic rods (103) extending out are installed on two sides inside the top cabinet (1), an upper die base (2) is installed at the output end of the hydraulic telescopic rods (103), a bottom cabinet (5) is installed at the bottom of the side cabinet (3), a lower die base (4) is installed at the top of the bottom cabinet (5), a cooling pipe (402) is installed around the inside of the lower die base (4), a condensate storage tank (6) is installed inside the bottom cabinet (5), a circulating pump (601) is installed at the top of the condensate storage tank (6), a conveying pipe (602) is installed at the output end of the circulating pump (601), one end of the conveying pipe (602) is connected with the cooling pipe (402) in a penetrating manner, a demolding assembly (7) is installed on the inner wall of the bottom cabinet (5), install lifting disk (701) in drawing of patterns subassembly (7), there is ejector pin (702) at the top of lifting disk (701), top dish (703) is installed on the top of ejector pin (702), hydraulic stem (704) are installed to the bottom both sides of lifting disk (701), and hydraulic stem (704) pass through the bolt and install at end cabinet (5) both sides inner wall.
2. The novel die for processing the aluminum matrix composite material profile as claimed in claim 1, wherein: a cabinet door (101) is installed on the front face of the top cabinet (1) through a hinge, and a controller (102) is installed on the front face of the cabinet door (101).
3. The novel die for processing the aluminum matrix composite material profile as claimed in claim 1, wherein: an extension tube (201) is installed at the top of the upper die base (2), and the top end of the extension tube (201) is connected with the output end of the air pump (104).
4. The novel die for processing the aluminum matrix composite material profile as claimed in claim 1, wherein: an access door (501) is installed on the front face of the bottom cabinet (5) through hinges, and rubber pads are installed on two sides of the bottom cabinet (5).
5. The novel die for processing the aluminum matrix composite material profile as claimed in claim 1, wherein: the die is characterized in that a die groove (401) is formed in the lower die base (4), and a sealing groove is formed in the top of the lower die base (4).
6. The novel die for processing the aluminum matrix composite material profile as claimed in claim 1, wherein: a return pipe (603) is installed on one side of the top of the condensate storage tank (6), and one end of the return pipe (603) is communicated with the cooling pipe (402).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122120610.3U CN216502298U (en) | 2021-09-03 | 2021-09-03 | Novel mould is used in processing of aluminium base composite material section bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122120610.3U CN216502298U (en) | 2021-09-03 | 2021-09-03 | Novel mould is used in processing of aluminium base composite material section bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216502298U true CN216502298U (en) | 2022-05-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122120610.3U Active CN216502298U (en) | 2021-09-03 | 2021-09-03 | Novel mould is used in processing of aluminium base composite material section bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216502298U (en) |
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2021
- 2021-09-03 CN CN202122120610.3U patent/CN216502298U/en active Active
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Effective date of registration: 20220704 Address after: 350100 plant 3, No. 36, Xiangtong Road, Shanggan Town, Minhou County, Fuzhou City, Fujian Province Patentee after: Fujian Xiangxin light alloy manufacturing Co.,Ltd. Address before: Tongyang 217, Dongtai village, Qingkou Town, Minhou County, Fuzhou City, Fujian Province Patentee before: FUJIAN XIANGXIN SHARES Co.,Ltd. |