CN216498036U - Automatic dust removal device for dust collecting filter element of industrial machinery vehicle - Google Patents
Automatic dust removal device for dust collecting filter element of industrial machinery vehicle Download PDFInfo
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- CN216498036U CN216498036U CN202122913583.5U CN202122913583U CN216498036U CN 216498036 U CN216498036 U CN 216498036U CN 202122913583 U CN202122913583 U CN 202122913583U CN 216498036 U CN216498036 U CN 216498036U
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- dust
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Abstract
The utility model discloses an automatic dust removal device for a dust collection filter element of an industrial machinery vehicle, which comprises a negative pressure cabin body, a right-angle speed reducing motor, an air filter and an electric blowing device, the right-angle speed reducing motor, the air filter and the electric blowing device are arranged on the surface of one side of the negative pressure cabin body, the filter element is arranged on the surface of the rubber coating carrier roller of the negative pressure cabin body, the right-angle speed reducing motor drives the rubber coating carrier roller to rotate through the speed reducer, the rubber coating carrier roller can drive the filter element to rotate in the negative pressure cabin body, in the rotating process, the electric blowing device can automatically spray high-pressure gas which blows micro particles such as impurities attached to the filter element into the negative pressure chamber, the negative pressure pump sucks the micro particles such as the impurities into the dust collecting bag connected with the external connecting pipe, compared with the traditional dust removal device, the dust removal device is more efficient and environment-friendly, and greatly improves the operation environment and reduces the labor injury.
Description
Technical Field
The utility model belongs to the technical field related to dust removal devices for dust collecting filter elements of industrial machinery vehicles, and particularly relates to an automatic dust removal device for dust collecting filter elements of an industrial machinery vehicle.
Background
The rail grinding wagon is used as high-tech railway equipment for grinding the steel rail with medium strength and prolonging the service life of the steel rail, and can effectively eliminate rolling marks, decarburized layers and steel rail welding seams of the steel rail, improve surface roughness and steel rail diseases, effectively improve line quality and prolong the service life of the steel rail through steel rail grinding operation. A large amount of iron filings and dust can be generated in the operation process of the steel rail grinding wagon, so that a dust collecting device is installed on each vehicle type, and the iron filings and dust generated in the grinding operation are collected and then are subjected to centralized treatment through the dust collecting device. Dust collecting system collects the iron fillings dust and mainly relies on dust collection filter core to keep apart graininess dust and iron fillings, and the great iron fillings of particle diameter drop in the dust collecting box, and the dust of tiny particle will adsorb on dust collection filter core, and the clean air in filtration back is passed through the collection dirt gas vent and is discharged to the atmosphere. In order to prevent the temperature of the dust collecting system from being too high, the dust collecting system needs to be cleaned regularly, and the dust collecting filter element also needs to be cleaned regularly.
At present, traditional single rifle single wind gap dust removal mode is generally adopted in the dust removal of domestic rail grinding wagon collection dirt filter core, wastes time and energy, and single rifle single wind gap dust removal mode is direct sweeps the dust to ambient air in addition, and is healthy and environmental protection to operating personnel and produces great influence.
In conclusion, the dust removal mode of the single gun and the single air port directly influences the health and safe production environment and efficiency of operators, and no special equipment for dust removal of dust collection filter elements exists in China at present, so that the filter element dust removal device which is high in dust removal efficiency, improves the dust removal environment and guarantees the health of the operators is developed for reducing the labor intensity and the health risks of the operators, and has important practical significance.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic dust removal device for a dust collection filter element of a mechanical working vehicle, which aims to solve the problem that the dust is directly blown into the ambient air in a single-gun and single-air-port dust removal mode in the background art, so that the health of operators and the environmental protection are greatly influenced.
In order to achieve the purpose, the utility model provides the following technical scheme: automatic dust collector of industrial machinery vehicle dirt collection dirt filter core, including the negative pressure cabin body, electronic device, right angle gear motor, dust fall shower nozzle and air cleaner that sweeps, the right side surface of the negative pressure cabin body is provided with electronic device, right angle gear motor, the air cleaner that sweeps, the front and back end surface of the negative pressure cabin body is provided with the observation window, the inner wall bottom of the negative pressure cabin body is provided with the rotation support frame, the internal surface rotation of rotation support frame is provided with the rubber coating bearing roller, the bottom of the negative pressure cabin body is provided with control panel, control panel's surface is provided with switch, the bottom of the negative pressure cabin body is provided with removes the wheel, the bottom of the negative pressure cabin body is provided with the exhaust tube, one side of exhaust tube is provided with the negative pressure pump, one side of negative pressure pump is provided with external pipe, the external pipe tip is provided with the dust bag.
Preferably, the number of the observation windows is two, and the two observation windows are respectively arranged at the front end and the rear end of the negative pressure cabin body.
Preferably, the electric blowing device, the right-angle speed reducing motor and the air filter are arranged at the right end of the negative pressure cabin body, and the right-angle speed reducing motor and the rubber coating carrier roller are connected through a speed reducer.
Preferably, the number of the rubber coating carrier rollers is two, and the two rubber coating carrier rollers are respectively arranged at the positions on two sides of the inner partial bottom end of the negative pressure cabin body.
Preferably, the electric blowing device, the right-angle speed reduction motor and the air filter are arranged at the right end of the negative pressure cabin body through a positioning nut.
Preferably, the telescopic end of the electric blowing device is provided with a static pressure pipe, and the static pressure pipe is provided with four dust falling nozzles.
Preferably, the number of the dust falling spray heads is four, and the four dust falling spray heads are connected with the electric blowing device through static pressure cavities of the static pressure pipes.
Compared with the prior art, the utility model provides an automatic dust removal device for a dust collection filter element of an industrial machinery vehicle, which has the following beneficial effects:
1. the utility model relates to an automatic dust removal device for a dust collection filter element of an industrial mechanical vehicle, which is characterized in that an electric blowing device is arranged on one side of a negative pressure cabin body, a rotating support frame is arranged at the bottom end of the negative pressure cabin body, a rubber-coated carrier roller is arranged inside the rotating support frame, observation windows are arranged at the front end and the rear end of the negative pressure cabin body, a negative pressure pump is arranged at the bottom end of the negative pressure cabin body and is used for collecting dust, when the filter element needs to be cleaned, the filter element is placed on the surface of the rotating rubber-coated carrier roller inside the negative pressure cabin body, a right-angle speed reducing motor drives the rubber-coated carrier roller to rotate through a speed reducer, the rotating rubber-coated carrier roller drives the filter element to rotate inside the negative pressure cabin body, the comprehensive dust removal of the filter element is achieved, a dust removal nozzle on a dust removal pipe can spray high-pressure gas, the automatic reciprocating dust removal is carried out along the opposite direction of the air inlet of the filter element, the high-pressure gas blows off tiny particles such as impurities attached to the filter element, and the tiny particles sucked into the negative pressure pump, the negative pressure pump sucks tiny particles such as impurities and the like into the dust collecting bag connected with the external connecting pipe so as to achieve the purpose of cleaning the filter element and keep the interior of the box clean.
2. Working environment, intensity of labour improves, novel automatic dust collector adopts box structural design, it is right to reduce the dust removal process, environmental pollution and the healthy threat of operating personnel, filter core dust removal work has been stopped, receive the influence of environment, very big improvement working environment, the dust removal mode in single rifle single wind gap, filter core dust removal time is about 15-20 minutes/one, after adopting novel automatic dust collector, filter core dust removal time is about 3-5 minutes/one, work efficiency improves more than 75%, effectively reduce operating personnel intensity of labour.
3. The service life of the filter element is prolonged, the dust collecting filter element of the whole rail grinding wagon needs to be replaced every 6 months according to the use specification of the dust collecting filter element of the existing rail grinding wagon, the equipment management cost of a use unit is increased, the service life of the dust collecting filter element is prolonged to be more than 12 months by adopting a novel automatic dust removal device and working every 50-100 hours/time according to the dust collecting filter element, and the powerful technical guarantee is provided for the use unit, saving and reducing consumption.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model without limiting the utility model in which:
FIG. 1 is a schematic structural diagram of an automatic dust removing device for a dust collecting filter element of a mechanical working vehicle according to the present invention;
FIG. 2 is a schematic view of an internal cleaning brush of an automatic dust removing device for a dust collecting filter element of a mechanical working vehicle according to the present invention;
FIG. 3 is a schematic view of the automatic dust removing device for dust collecting filter of a mechanical working vehicle according to the present invention;
FIG. 4 is a schematic structural view of a dust-settling nozzle of an automatic dust removal device for a dust-collecting filter element of a mechanical working vehicle according to the present invention;
in the figure: 1. a negative pressure cabin body; 2. an electric purge device; 3. an air filter; 4. an observation window; 5. rotating the support frame; 6. coating rubber on the carrier roller; 7. a control panel; 8. a power switch; 9. A moving wheel; 10. an air exhaust pipe; 11. a negative pressure pump; 12. an external connection pipe; 13. a dust fall sprayer; 14. right angle gear motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution:
the automatic dust removing device for the dust collecting filter element of the industrial machinery vehicle comprises a negative pressure cabin body 1, an electric blowing device 2, a right-angle speed reducing motor 14 and an air filter 3, wherein the electric blowing device 2 is arranged on the right side surface of the negative pressure cabin body 1, the right angle gear motor 14, air cleaner 3, the front and back end surface of the negative pressure cabin body 1 is provided with observation window 4, the inner wall bottom of the negative pressure cabin body 1 is provided with rotation support frame 5, the internal surface rotation of rotation support frame 5 is provided with rubber coating bearing roller 6, the bottom of the negative pressure cabin body 1 is provided with control panel 7, control panel 7's surface is provided with switch 8, the bottom of the negative pressure cabin body 1 is provided with removes wheel 9, the bottom of the negative pressure cabin body 1 is provided with exhaust tube 10, one side of exhaust tube 10 is provided with negative pressure pump 11, one side of negative pressure pump 11 is provided with external pipe 12, the 12 tip of external pipe is provided with the dust bag.
The number of the observation windows 4 is two, and the two observation windows 4 are respectively arranged at the front end and the rear end of the negative pressure cabin body 1.
During operation, through the setting of two observation windows 4, can be constantly observe the inside dust removal condition of industrial machinery vehicle dirt collection dirt filter core automatic dust collector, when the circumstances such as break down, can carry out timely maintenance.
The electric blowing device 2, the right-angle speed reducing motor 14 and the air filter 3 are arranged at the right end of the negative pressure cabin body 1, and the right-angle speed reducing motor 14 is connected with the rubber-coating carrier roller 6 through a speed reducer.
During operation, electronic device 2 that sweeps is an air exhauster and air compression equipment promptly, can extract the filterable air through air cleaner 3 through the air exhauster, then pressurizes through air compression equipment, then through the 13 blowout of dust fall shower nozzle on the static pressure pipe, and then can remove dust to the filter core.
The number of the rubber coating carrier rollers 6 is two, and the two rubber coating carrier rollers 6 are respectively arranged at the positions of two sides of the inner partial bottom end of the negative pressure cabin body 1.
The during operation, through the rotation of rubber coating bearing roller 6, drive the rotation of filter core, and then can carry out omnidirectional dust removal to the filter core.
The electric blowing device 2, the right-angle speed reducing motor 14 and the air filter 3 are arranged at the right end of the negative pressure cabin body 1 through a positioning nut.
During operation, the electric blowing device 2, the right-angle speed reducing motor 14 and the air filter 3 can be stably installed at the right end of the negative pressure cabin 1 through the installation of the positioning nut.
The telescopic end of the electric blowing device 2 is provided with a static pressure pipe, and the static pressure pipe is provided with four dust falling nozzles 13
The number of the dust-settling nozzles 13 is four, and the four dust-settling nozzles 13 are connected with the electric blowing device 2 through a static pressure cavity of the static pressure pipe.
During operation, can extract the gas in the air through electronic device 2 that sweeps then pressurizes, and then spout from dust fall shower nozzle 13 through the static pressure pipe to can carry out dust removal work to the filter core.
The working principle and the using process of the utility model are as follows: after the dust removal device is installed, firstly, the automatic dust removal device of the dust collection filter element of the industrial machinery vehicle is moved to a position to be used through the moving wheel 9, then the automatic dust removal device of the dust collection filter element of the industrial machinery vehicle is placed at the position to be used, meanwhile, the negative pressure pump 11 at the bottom end of the negative pressure cabin body 1 is connected with a power supply, then, the filter element is cleaned, the filter element is installed on the surface of the rotary rubber coating carrier roller 6 in the negative pressure cabin body 1, the rubber coating carrier roller 6 can drive the filter element to rotate in the negative pressure cabin body 1 to achieve all-directional dust removal of the filter element, the static pressure pipe on the electric blowing device 2 sprays high-pressure gas through the dust removal nozzle 13 to automatically remove dust in a reciprocating mode along the opposite direction of the air inlet of the filter element, the high-pressure gas blows off tiny particles such as impurities and the like attached to the filter element, then the blown off tiny particles such as the impurities and the like can be sucked into the negative pressure pump 11, the negative pressure pump 11 sucks the tiny particles such as the impurities and the like into the dust collection bag connected with the external connection pipe 12, so as to achieve the purpose of cleaning the filter element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Automatic dust collector of industrial machinery vehicle collection dirt filter core, including the negative pressure cabin body (1), electronic device (2) that sweeps, right angle gear motor (14), dust fall shower nozzle (13) and air cleaner (3), its characterized in that: the right side surface of the negative pressure cabin body (1) is provided with an electric blowing device (2), a right-angle speed reducing motor (14) and an air filter (3), the front end surface and the rear end surface of the negative pressure cabin body (1) are provided with observation windows (4), the bottom end of the inner wall of the negative pressure cabin body (1) is provided with a rotary supporting frame (5), the inner surface of the rotary supporting frame (5) is rotatably provided with a rubber-coated carrier roller (6), a control panel (7) is arranged at the bottom end of the negative pressure cabin body (1), a power switch (8) is arranged on the surface of the control panel (7), the bottom end of the negative pressure cabin body (1) is provided with a movable wheel (9), the bottom end of the negative pressure cabin body (1) is provided with an exhaust pipe (10), a negative pressure pump (11) is arranged on one side of the air exhaust pipe (10), an external connecting pipe (12) is arranged on one side of the negative pressure pump (11), and a dust collection bag is arranged at the end part of the external connecting pipe (12).
2. The automatic dust removal device for the dust collection filter element of the industrial mechanical vehicle as claimed in claim 1, wherein: the two observation windows (4) are arranged, and the two observation windows (4) are respectively arranged at the front end and the rear end of the negative pressure cabin body (1).
3. The automatic dust removal device for the dust collection filter element of the industrial mechanical vehicle as claimed in claim 1, wherein: the electric blowing device (2), the right-angle speed reducing motor (14) and the air filter (3) are arranged at the right end of the negative pressure cabin body (1), and the right-angle speed reducing motor (14) is connected with the rubber coating carrier roller (6) through a speed reducer.
4. The automatic dust removal device for the dust collection filter element of the industrial mechanical vehicle as claimed in claim 1, wherein: the rubber coating carrier rollers (6) are totally provided with two rubber coating carrier rollers (6), and the two rubber coating carrier rollers (6) are respectively arranged at the positions of two sides of the inner partial bottom end of the negative pressure cabin body (1).
5. The automatic dust removal device for the dust collection filter element of the industrial mechanical vehicle as claimed in claim 1, wherein: the electric blowing device (2), the right-angle speed reducing motor (14) and the air filter (3) are arranged at the right end of the negative pressure cabin body (1) through positioning nuts.
6. The automatic dust removal device for the dust collection filter element of the industrial mechanical vehicle as claimed in claim 1, wherein: and a static pressure pipe is installed at the telescopic end of the electric blowing device (2), and four dust falling spray heads (13) are arranged on the static pressure pipe.
7. The automatic dust removal device for the dust collection filter element of the industrial mechanical vehicle as claimed in claim 1, wherein: the dust fall sprayer (13) are provided with four, and the four dust fall sprayers (13) are connected with the electric blowing device (2) through the static pressure cavity of the static pressure pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122913583.5U CN216498036U (en) | 2021-11-25 | 2021-11-25 | Automatic dust removal device for dust collecting filter element of industrial machinery vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122913583.5U CN216498036U (en) | 2021-11-25 | 2021-11-25 | Automatic dust removal device for dust collecting filter element of industrial machinery vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216498036U true CN216498036U (en) | 2022-05-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122913583.5U Active CN216498036U (en) | 2021-11-25 | 2021-11-25 | Automatic dust removal device for dust collecting filter element of industrial machinery vehicle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216498036U (en) |
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2021
- 2021-11-25 CN CN202122913583.5U patent/CN216498036U/en active Active
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