CN102527685B - Cylinder barrel step brushing cleaning machine - Google Patents

Cylinder barrel step brushing cleaning machine Download PDF

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Publication number
CN102527685B
CN102527685B CN201210031216.5A CN201210031216A CN102527685B CN 102527685 B CN102527685 B CN 102527685B CN 201210031216 A CN201210031216 A CN 201210031216A CN 102527685 B CN102527685 B CN 102527685B
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CN
China
Prior art keywords
probe
conveying
cylinder barrel
cleaning machine
transmitted
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CN201210031216.5A
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Chinese (zh)
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CN102527685A (en
Inventor
杨锡威
薛建清
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安徽宝辉清洗设备制造有限公司
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Priority to CN201210031216.5A priority Critical patent/CN102527685B/en
Publication of CN102527685A publication Critical patent/CN102527685A/en
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Publication of CN102527685B publication Critical patent/CN102527685B/en

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Abstract

The invention discloses a kind of cylinder barrel step brushing cleaning machine, comprise body, what be arranged at organism bottom lifts stepping conveying mechanism, water storage tank, probe elevating mechanism, probe Telescopic rotating device forms, atmospheric control, cleaning fluid purification filtering system, compressed air purifier and electric control system form, be characterized in, also comprise the loading and unloading conveyer belt being arranged on body both sides, the described stepping conveying mechanism that lifts comprises lifting mechanism and conveying mechanism, described lifting mechanism is that on powered belt moving axis, eccentric wheel rotates with reductor, described conveying mechanism comprises cylinder, be positioned at and line slideway lifts stepping carriage, final drive shaft assembly, be transmitted axle assembly and be connected in master, be transmitted the driving chain between axle assembly.Described probe elevating mechanism is positioned at probe Telescopic rotating device top, and water storage tank is arranged in its underpart.It is high that the present invention has effect, compact conformation, can scrub and cleaning action inner cavity of cylinder simultaneously, and cleaning thoroughly.

Description

Cylinder barrel step brushing cleaning machine

Technical field

The present invention relates to cleaning equipment, particularly a kind of cylinder barrel step brushing cleaning machine.

Background technology

Cleaning machine, for washing and filtering hydraulic system manufacture, assembling, use procedure and when safeguarding generate or invade pollutant; Also go for filtering the periodic maintenance of work fluid, improve cleannes, avoid or reduce because polluting the fault caused, thus the high-performance of guarantee hydraulic system equipment, high-reliability and long-life.

The cylinder barrel cleaning machine of first generation exploitation is the reciprocating conveying of single-ended turnover, and namely after material loading, cylinder barrel is sent in operating room, and return feeding station discharging after cleaning, its efficiency is low, time-consuming, and inadaptable production in enormous quantities in enormous quantities needs.

The cylinder barrel cleaning machine of second generation exploitation is stepping passing conveying, namely cylinder barrel is put on the belt successively by cleaning, rinsing, dry up rear discharging with compressed air, because cylinder barrel diameter is different, the hairbrush probe being arranged in side needs lift adjustment center, crane is located in terrace, account for water tank location, the machine volume increased, cost up, structure is not compact, and it is also not too reasonable to arrange.

Summary of the invention

In order to overcome the defect that above-mentioned prior art exists, the invention provides a kind of cylinder barrel step brushing cleaning machine, there is effect high, compact conformation, the advantage that cost is low, economic, reasonable and novel, compare former cleaning machine to have substantial improving in performance.

To achieve these goals, technical scheme of the present invention is as follows:

Cylinder barrel step brushing cleaning machine, comprise body, what be arranged at organism bottom lifts stepping conveying mechanism, water storage tank, probe elevating mechanism, probe Telescopic rotating device, atmospheric control, cleaning fluid purification filtering system, compressed air purifier and electric control system, be characterized in, also comprise the loading and unloading conveyer belt being arranged on described body both sides, the described stepping conveying mechanism that lifts comprises lifting mechanism and conveying mechanism, described lifting mechanism is that on powered belt moving axis, eccentric wheel rotates with reductor, described conveying mechanism comprises cylinder, be positioned at and line slideway lifts stepping carriage, final drive shaft assembly, be transmitted axle assembly and be connected in master, be transmitted the driving chain between axle assembly.

Described probe elevating mechanism is positioned at probe Telescopic rotating device top, is made up of reductor and lift, described probe Telescopic rotating device lower disposed water storage tank; Described probe Telescopic rotating device comprises two reductors, ball screw, line slideway, probe and brush head nozzle, a reductor drives ball screw to rotate and makes probe and brush head nozzle moving linearly, another reductor drives probe and brush head nozzle to rotate, complete and inner cavity of cylinder is scrubbed and cleaning action, reach the object of thoroughly cleaning.

Described atmospheric control is connected by pipeline with compressed air purifier, is positioned at the sidepiece of described probe elevating mechanism; Described cleaning fluid purification filtering system comprises oil water separator, pocket type fine filter, scavenging pump, appearance purging system, described scavenging pump connects pocket type fine filter by inlet and outlet pipe, described appearance purging system connects oil water separator by pipeline, described oil water separator connects pocket type fine filter, described pocket type fine filter connects scavenging pump, and described scavenging pump passes through the probe of pipeline connecting spray nozzle and above-mentioned probe Telescopic rotating device.

Further, described final drive shaft assembly comprises final drive shaft, rolling bearing units, eccentric wheel, wheel circle, ringfeder and duplex chain wheel, the described axle assembly that is transmitted comprises and is transmitted axle, rolling bearing units, eccentric wheel, wheel circle, ringfeder and duplex chain wheel, described final drive shaft and be transmitted between axle and be connected with driving chain, described lifting mechanism drives master by driving chain, is transmitted axle rotation, described master, be transmitted eccentric shaft wheel eccentric throw upward time be lifting status, otherwise for falling state.

The described stepping carriage that lifts connects conveying mechanism, and described conveying mechanism lifts stepping carriage and back and forth makes step pitch rectilinear motion described in cylinder and line slideway promote.

Described body is made up of the frame of underframe, shaped steel welding forming and upper cover, and the described upper enclosure is connected on frame.

Described water storage tank divides recovery tank and clear water tanks two parts composition, and disjunctor makes, separates independence separately, is provided with sewage door, liquid level controller, temperature controller and electric heating tube in described water storage tank.

Described compressed air purifier is made up of high efficiency particulate air filter and pipeline, is controlled by atmospheric control, for compressed air dries up, blows water extraction for clean gas source in pipeline.

Described electric control system comprises electrical control cabinet, is arranged on charging aperture water tank side.

The present invention also comprises automatic overhead door, is arranged in two ends, purge chamber and centre, and respectively by lifting mechanism control, described hoisting mechanism one controls discharge end and middle gate plate door, and hoisting mechanism two controls the lifting of feed end lock gate hatch.

Described atmospheric control: by one-way speed-regulating valve, two-position five-way Double-control solenoid valve, gas path plate, quick connector, silencer, source of the gas process three linked piece, pressure switch, high efficiency particulate air filter, cylinder, pneumatic ball valve, the compositions such as tracheae.

Its technological process of described cleaning fluid purification filtering system is:

Clean back liquid → stainless steel filter frame → oil water separator oil removing → turn over water pump → bag filter (20um) → bag filter (10um) → scavenging pump → jet pipe and probe sprays → circulation.

Stainless steel filter frame is made up of stainless steel cloth and bottom stainless steel collection slag plate.

Described oil water separator by motor, oleophylic band, oil scraping plate, the compositions such as mounting.

Described bag filter by stainless steel cylinder, the compositions such as filter bag.Its filter bag is that acupuncture hair bores material, and through-current capability is strong, and filtering accuracy is high.

Described conveying mechanism promotes carriage by cylinder and line slideway and back and forth makes step pitch rectilinear motion, and workpiece is transported to discharge end from the stepping of material loading end.

Described probe elevating mechanism is positioned at probe Telescopic rotating device and water storage tank top, is made up of reductor and lift, for being elevated the adjustment of probe core height.

Described probe Telescopic rotating device is by reductor, ball screw, line slideway, the compositions such as probe brush head nozzle, described reductor drives ball screw to rotate and makes probe and the flexible rectilinear motion of brush head nozzle work, rotating reductor drives probe and brush head nozzle to rotate, and being combined by described rectilinear motion and rotary motion makes brush head nozzle complete the function can scrubbed inner cavity of cylinder and can clean, and guarantees workpiece cleanliness.

The present invention respectively arranges a set of loading and unloading conveyer belt in the both sides of body, is placed on cleaning machine two ends, for parking loading and unloading workpiece, to lift stepping conveying mechanism automatic loading/unloading.

The invention has the beneficial effects as follows, what (1) was arranged lifts the object that stepping conveying mechanism not only can complete paces conveying in the machine, also can complete automatic charging and automatic blanking process, be connected with production line;

(2) probe elevating mechanism is arranged at probe Telescopic rotating device top, and water storage tank position just can be arranged in its underpart, saves space, reduces manufacturing cost;

(3) the existing rotary motion of probe Telescopic rotating device, has rectilinear motion again, scrubs and cleaning action inner cavity of cylinder, inner cavity of cylinder is cleaned more thoroughly clean.

Accompanying drawing explanation

Fig. 1 is front view of the present invention.

Fig. 2 is the present invention's left view corresponding with Fig. 1.

Fig. 3 is the present invention's top view corresponding with Fig. 1.

In figure, 1, lift transmission device, 2, bushroller chain, 3, handle cabinet, 4, electric control system, 5, adjusting pad, 6, electric heater unit, 7, protective plate, 8, water storage tank, 9, ground connection label, 10, liquid level controller, 11, high-pressure pump inlet pipeline, 12, MODEL VERTICAL MULTISTAGE PUMP, 13, high-pressure pump outlet pipeline, 14, water tank base, 15, medium lift pump inlet pipeline, 16, MODEL VERTICAL MULTISTAGE PUMP, 17, medium lift pump outlet pipeline, 18, filter outlet pipe road, 19, 10um pocket type fine filter, 20, connecting pipeline, 21, 20um pocket type fine filter, 22, filter pump outlet pipeline, 23, MODEL VERTICAL MULTISTAGE PUMP, 24, sewage door, 25, filter pump inlet pipeline, 26, loading and unloading conveyer belt, 27, be transmitted axle assembly, 28, bushroller chain, 29, lock gate hatch hoisting mechanism, 30, lift stepping carriage, 31, conveying mechanism, 32, body, 33, final drive shaft assembly, 34, workpiece holder, 35, special plane nameplate, 36, hot air drying system, 37, hot blast electric heater, 38, hold down gag, 39, recycling machine, 40, upper cover, 41, appearance purging system, 42, lock gate hatch, 43, probe adjustable height checkout gear, 44, compressed air purifier, 45, atmospheric control, 46, backwater bucket, 47, probe elevating mechanism, 48, probe gantry crane, 49, oil water separator, 50, probe Telescopic rotating device.

Detailed description of the invention:

In order to make creation characteristic of the present invention, technological means and reach object be easy to understand understand, set forth the present invention further below in conjunction with specific embodiment.

Embodiment:

Referring to Fig. 1, Fig. 2 and Fig. 3, a kind of cylinder barrel step brushing cleaning machine, comprise body 32, be arranged on the loading and unloading conveyer belt 26 of described body 32 both sides, be arranged at and lift stepping conveying mechanism 31 bottom body 32, water storage tank 8, probe elevating mechanism 47, probe Telescopic rotating device 50, atmospheric control 45, cleaning fluid purification filtering system, compressed air purifier 44 and electric control system 4, the described stepping conveying mechanism 31 that lifts comprises and lifts transmission device 1 and conveying mechanism 31, the described transmission device 1 that lifts is connected with bushroller chain, be that on powered belt moving axis, eccentric wheel rotates with reductor, described conveying mechanism 31 comprises cylinder, be positioned at and line slideway lifts stepping carriage 30, final drive shaft assembly 33, be transmitted axle assembly 27 and be connected in final drive shaft assembly 33 and be transmitted the driving chain 28 between axle assembly 27.

Liquid level controller 10 is set in water storage tank 8, for the liquid level in monitoring water tank; Water storage tank 8 is also connected with electric heater unit 6, and water storage tank 8 connects MODEL VERTICAL MULTISTAGE PUMP 12 by high-pressure pump inlet pipeline 11, and another termination high-pressure pump outlet pipeline 13 of MODEL VERTICAL MULTISTAGE PUMP 12, high-pressure pump outlet pipeline 13 accesses in water storage tank 8.

Water storage tank 8 connects medium lift pump inlet pipeline 15 at the lower outer of high-pressure pump outlet pipeline 13, and medium lift pump inlet pipeline 15 connects the input of MODEL VERTICAL MULTISTAGE PUMP 16 again, and the output of MODEL VERTICAL MULTISTAGE PUMP 16 connects medium lift pump outlet pipeline 17.

The water exported from medium lift pump outlet pipeline 17,10um pocket type fine filter 19 is entered through filter outlet pipe road 18,10um pocket type fine filter 19 connects 20um pocket type fine filter 21 by connecting pipeline 20,20um pocket type fine filter 21 connects MODEL VERTICAL MULTISTAGE PUMP 23 by filter pump outlet pipeline 22, and MODEL VERTICAL MULTISTAGE PUMP 23 connects sewage door 24 by filter pump inlet pipeline 25 again.

Body 32 is by by underframe, and the compositions such as the frame of shaped steel welding forming and upper cover 40, upper cover 40 is also provided with special plane nameplate 35.Upper cover 40 is provided with hot air drying system 36 above, arranges hot blast electric heater 37, arrange hold down gag 38 at side at hot air drying system 36, and hold down gag 38, for compressing workpiece in operating room, prevents workpiece from producing displacement when probe stretches into.Hold down gag 38 by cylinder, pressure head, guide rod, guide rod seat, linear bearing, metal (upper lid, pull bar, the compositions such as hinged seat.

Probe elevating mechanism 47 is positioned at probe Telescopic rotating device 50 top, is made up of reductor and lift, probe Telescopic rotating device 50 lower disposed water storage tank 8, is conducive to saving space, reduces manufacturing cost.

Probe Telescopic rotating device 50 comprises two reductors, ball screw, line slideway, probe and brush head nozzle, a described reductor drives ball screw to rotate and makes probe and brush head nozzle moving linearly, another reductor drives probe and brush head nozzle to rotate, and completes and scrubs and cleaning action inner cavity of cylinder.

Atmospheric control 45 is connected by pipeline with compressed air purifier 44, is positioned at the sidepiece of described probe elevating mechanism 47; Described cleaning fluid purification filtering system comprises oil water separator 49,10um pocket type fine filter 19 and 20um pocket type fine filter 21, and scavenging pump and appearance purging system 41, scavenging pump comprises above-mentioned multiple MODEL VERTICAL MULTISTAGE PUMP.Described scavenging pump connects the pocket type fine filter of different size by inlet and outlet pipe, described appearance purging system connects oil water separator 49 by pipeline, described oil water separator 49 connects pocket type fine filter, described pocket type fine filter connects scavenging pump, and described scavenging pump passes through the probe of pipeline connecting spray nozzle and above-mentioned probe Telescopic rotating device.

A set of loading and unloading conveyer belt 26 is respectively set in the both sides of body 32, is placed on cleaning machine two ends, for parking loading and unloading workpiece, to lift stepping conveying mechanism automatic loading/unloading.

Electric control system 4 comprises electrical control cabinet and handles cabinet 3, is arranged on charging aperture water tank side, at electrical control cabinet arranged outside adjusting pad 5.

Probe elevating mechanism 47 designs behind probe Telescopic rotating device 50 top, and water storage tank 8 position just can be arranged in bottom, takes full advantage of space, complete machine is arranged proper, reasonable.

Its technological process of cleaning fluid purification filtering system is:

Clean back liquid → stainless steel filter frame → oil water separator oil removing → turn over water pump → 20um bag filter 21 → 10um bag filter 19 → scavenging pump → jet pipe and probe sprays → circulation.

Stainless steel filter frame is made up of stainless steel cloth and bottom stainless steel collection slag plate.

Described oil water separator 49 by motor, oleophylic band, oil scraping plate, the compositions such as mounting.

These facility have the advantages such as easy to operate, structure is advanced, novel appearance, having stable behavior are reliable, multiple functional, cleaning performance is good, the cleaning of the impurity such as each surface and oil contaminant of cylinder barrel part, iron filings and grinding waste material can be met, during work, overhead door decline in two ends is closed purge chamber, to improving cleaning work situation, reducing the labour intensity of workman, improving the meaning that cleaning quality has particular importance.

Mechanism can complete automatic feeding, discharge function, is applicable to connect production line, greatly enhances productivity, and effectively reduces labor intensity.

More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (8)

1. cylinder barrel step brushing cleaning machine, comprise body, what be arranged at organism bottom lifts stepping conveying mechanism, water storage tank, probe elevating mechanism, probe Telescopic rotating device, atmospheric control, cleaning fluid purification filtering system, compressed air purifier and electric control system, it is characterized in that, also comprise the loading and unloading conveyer belt being arranged on body both sides, the described stepping conveying mechanism that lifts comprises lifting mechanism and conveying mechanism, described lifting mechanism is that on powered belt moving axis, eccentric wheel rotates with reductor, described conveying mechanism comprises cylinder, be positioned at and line slideway lifts stepping carriage, final drive shaft assembly, be transmitted axle assembly and be connected in master, be transmitted the driving chain between axle assembly,
Described probe elevating mechanism is positioned at probe Telescopic rotating device top, is made up of reductor and lift, described probe Telescopic rotating device lower disposed water storage tank; Described probe Telescopic rotating device comprises two reductors, ball screw, line slideway, probe and brush head nozzle, a reductor drives ball screw to rotate and makes probe and brush head nozzle moving linearly, and another reductor drives probe and brush head nozzle to rotate;
Described atmospheric control is connected by pipeline with compressed air purifier, is positioned at the sidepiece of described probe elevating mechanism; Described cleaning fluid purification filtering system comprises oil water separator, pocket type fine filter, scavenging pump, appearance purging system, described scavenging pump connects pocket type fine filter by inlet and outlet pipe, described appearance purging system connects oil water separator by pipeline, described oil water separator connects pocket type fine filter, described pocket type fine filter connects scavenging pump, and described scavenging pump passes through the probe of pipeline connecting spray nozzle and above-mentioned probe Telescopic rotating device.
2. cylinder barrel step brushing cleaning machine according to claim 1, it is characterized in that, described final drive shaft assembly comprises final drive shaft, rolling bearing units, eccentric wheel, wheel circle, ringfeder and duplex chain wheel, the described axle assembly that is transmitted comprises and is transmitted axle, rolling bearing units, eccentric wheel, wheel circle, ringfeder and duplex chain wheel, described final drive shaft and be transmitted between axle and be connected with driving chain, described lifting mechanism drives master by driving chain, is transmitted axle rotation, described master, be transmitted eccentric shaft wheel eccentric throw upward time be lifting status, otherwise for falling state.
3. cylinder barrel step brushing cleaning machine according to claim 1, is characterized in that, described in lift stepping carriage and connect conveying mechanism, described conveying mechanism lifts stepping carriage and back and forth makes step pitch rectilinear motion described in cylinder and line slideway promote.
4. cylinder barrel step brushing cleaning machine according to claim 1, is characterized in that, described body is made up of the frame of underframe, shaped steel welding forming and upper cover.
5. cylinder barrel step brushing cleaning machine according to claim 1, is characterized in that, described water storage tank divides recovery tank and clear water tanks two parts composition, disjunctor makes, separates independence separately, sewage door is provided with, liquid level controller, temperature controller and electric heating tube in described water storage tank.
6. cylinder barrel step brushing cleaning machine according to claim 1, it is characterized in that, described compressed air purifier is made up of high efficiency particulate air filter and pipeline, is controlled by atmospheric control.
7. cylinder barrel step brushing cleaning machine according to claim 1, it is characterized in that, described electric control system comprises electrical control cabinet, is arranged on charging aperture water tank side.
8. cylinder barrel step brushing cleaning machine according to claim 1, is characterized in that, also comprise automatic overhead door, be arranged in two ends, purge chamber and centre, respectively by lifting mechanism control, described hoisting mechanism one controls discharge end and middle gate plate door, and hoisting mechanism two controls the lifting of feed end lock gate hatch.
CN201210031216.5A 2012-02-13 2012-02-13 Cylinder barrel step brushing cleaning machine CN102527685B (en)

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Application Number Priority Date Filing Date Title
CN201210031216.5A CN102527685B (en) 2012-02-13 2012-02-13 Cylinder barrel step brushing cleaning machine

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CN102527685B true CN102527685B (en) 2015-09-09

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CN102921690B (en) * 2012-11-03 2015-03-11 安徽宝辉清洗设备制造有限公司 Long cylinder barrel inner cavity cleaning machine
CN103008274B (en) * 2012-11-30 2015-02-04 安徽宝辉清洗设备制造有限公司 Cylinder part cleaning machine
CN103008305B (en) * 2013-01-06 2014-12-31 山东万通液压股份有限公司 Full-automatic cylinder barrel washing machine
CN104139294B (en) * 2013-05-10 2015-08-12 莱州兴达液压机械科技有限公司 A kind of oil cylinder cleans assembly system automatically
CN104368549A (en) * 2013-08-14 2015-02-25 安徽宝辉清洗设备制造有限公司 Crankshaft cleaning machine
CN103406320B (en) * 2013-08-16 2015-01-28 漳州市兴宝机械有限公司 Bottle washer
CN103447252A (en) * 2013-08-29 2013-12-18 安徽宝辉清洗设备制造有限公司 Valve body cleaning machine
CN105275613B (en) * 2014-06-20 2018-07-17 安徽宝辉清洗设备制造有限公司 A kind of cleaning machine for cylinder block
CN104889124A (en) * 2015-05-28 2015-09-09 芜湖鸣人热能设备有限公司 Hollow shaft interior washing device
CN105195463B (en) * 2015-09-16 2017-09-22 湖南中航精工有限公司 Atomizer cleaning machine
CN105834181A (en) * 2016-05-30 2016-08-10 浙江拓邦液压科技有限公司 Reciprocating type long cylinder barrel cleaning machine
CN105880240A (en) * 2016-05-30 2016-08-24 浙江拓邦液压科技有限公司 Cleaning machine of short cylinder barrel
CN106238378B (en) * 2016-08-08 2018-04-10 第一拖拉机股份有限公司 A kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts
CN111215414A (en) * 2019-11-08 2020-06-02 浙江华昌液压机械有限公司 Full-automatic circulating type oil cylinder barrel cleaning machine

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