CN216493330U - Sea-buckthorn fruit juicing system - Google Patents

Abstract

The utility model discloses a sea-buckthorn fruit juicing system which comprises a cyclone separator, a fruit feeding conveying chain, a spiral conveyor, a spraying mechanism, a drying mechanism, a first pulping machine, a second pulping machine, a slag throwing machine, a slag discharging conveying belt, a drying machine and a temporary storage tank, wherein the cyclone separator is arranged on the top of the sea-buckthorn fruit juicing system; the advantages are that: the high-power fan on the cyclone separator is used for exhausting air, the sea buckthorn fruits are sucked into the cyclone separator, the sea buckthorn fruits move downwards under the action of gravity and finally fall into the fruit feeding conveying chain channel, an operator only needs to hold the fruit sucking hose to insert a feeding hole into the frame for carrying out fruit sucking and fruit feeding operations, and after the whole frame is sucked, empty baskets are taken away for carrying out next basket operation, so that the labor is saved, the labor force is reduced, and the continuous fruit feeding action of the sea buckthorn fruits is realized; improves the juice yield and the utilization rate of the juice, reduces the purchasing pressure of raw materials in the production process of the sea-buckthorn beverage, and saves the purchasing cost of the raw materials.

Description

Seabuckthorn fruit system of squeezing juice

The technical field is as follows:

the utility model relates to the technical field of juicing, in particular to a seabuckthorn fruit juicing system.

Background art:

the sea-buckthorn fruit is a health-care product with high medical and nutritional values, the planting area of sea-buckthorn in China reaches 2000 square kilometers in northeast, north China and western regions, the distribution is wide, the resources are very rich, and the sea-buckthorn fruit juice is prepared by mechanically juicing the sea-buckthorn fruit, so that the storage is convenient and the drinking is convenient.

The fruit loading work station of the existing juicing workshop is a work station with the largest labor intensity, all the squeezed sea buckthorn fruits are uniformly stored in a blue plastic basket, transparent bags are packaged on the outer sides of the sea buckthorn fruits, impurities are prevented from entering and original water of the sea buckthorn fruits is kept, in the juicing process, a forklift worker uses a forklift to transport the frozen sea buckthorn fruits to a fruit loading conveying chain from a refrigeration house, 5 baskets are transported in a forking mode each time, the weight of each basket is 50KG, the operation is inconvenient due to the fact that the height of the 5 baskets is too high, a stainless steel platform is needed, an operator needs to transport each basket of the sea buckthorn fruits to an operation platform, the bags are untied and then poured into the fruit loading conveying chain, the fruit loading operation is completed, the juicing workshop is used for producing 10T sea buckthorn fruits in a single shift mode, 200 sea buckthorn fruit containing frames need to be transported, the weight of each basket is 50KG, and the labor intensity is extremely high; meanwhile, the problem of juicing yield of the seabuckthorn fruits is difficult to solve all the time, and a part of juice is discharged along with peels and seabuckthorn seeds in the actual production process, so that the juice is wasted in the juicing process.

The utility model has the following contents:

the utility model aims to provide a seabuckthorn fruit juicing system.

The utility model is implemented by the following technical scheme: the sea-buckthorn fruit juicing system comprises a cyclone separator, a fruit feeding conveying chain, a spiral conveyor, a spraying mechanism, a drying mechanism, a first pulping machine, a second pulping machine, a slag throwing machine, a slag discharging conveying belt, a drying machine and a temporary storage tank;

the inlet of the cyclone separator is provided with a fruit suction hose, the outlet of the cyclone separator is arranged above the inlet end of the upper fruit conveying chain channel, the outlet end of the upper fruit conveying chain channel is connected with the inlet of the screw conveyor, the upper fruit conveying chain channel is sequentially provided with the spraying mechanism and the drying mechanism along the conveying direction of materials, the outlet of the screw conveyor is connected with the inlet of the first pulping machine, the slag outlet of the first pulping machine is communicated with the inlet pipeline of the second pulping machine, the slag outlet of the second pulping machine is connected with the inlet pipeline of the slag slinger, the seed outlet of the slag slinger is connected with the inlet of the drying machine through the slag outlet conveying belt, and the pulp outlet of the slag slinger is connected with the inlet pipeline of the screw conveyor;

and the juice outlet of the first pulping machine and the juice outlet of the second pulping machine are respectively connected with the inlet pipeline of the temporary storage tank.

The fruit drying device is characterized by further comprising a shell, wherein the shell is arranged above the fruit feeding conveying chain channel and fixedly connected with a rack of the fruit feeding conveying chain channel, and the spraying mechanism and the drying mechanism are arranged inside the shell.

Further, the spraying mechanism comprises a spraying pipe and a spray head, the spraying pipe is fixedly arranged in the shell above the fruit feeding chain channel, the spraying pipe is arranged along the width direction of the fruit feeding chain channel, the bottom end of the spraying pipe is fixedly communicated with the spray head, an inlet of the spraying pipe is communicated with an outlet of the water supply tank, a water receiving groove is arranged below the fruit feeding chain channel, and the water receiving groove and the spraying pipe are arranged oppositely.

Furthermore, stoving mechanism include with casing fixed connection's ventilation blower, the air outlet of ventilation blower with last fruit conveying chain way sets up relatively.

Furthermore, a water inlet pipeline is communicated with a pipeline between a slag outlet of the second beater and an inlet of the slag slinger.

The utility model has the advantages that: the high-power fan on the cyclone separator is used for exhausting air, the sea buckthorn fruits are sucked into the cyclone separator, the sea buckthorn fruits move downwards under the action of gravity and finally fall into the fruit feeding conveying chain channel, an operator only needs to hold the fruit sucking hose to insert a feeding hole into the frame for carrying out fruit sucking and fruit feeding operations, and after the whole frame is sucked, empty baskets are taken away for carrying out next basket operation, so that the labor is saved, the labor force is reduced, and the continuous fruit feeding action of the sea buckthorn fruits is realized;

under the cooperation of the first pulping machine, the second pulping machine and the slag extractor, pulp, peel and juice are separated from seabuckthorn seeds, the separated seabuckthorn seeds are dried and used for extracting oil, the juice part in the pulp, peel and juice is recycled to the temporary storage tank and transported to the later filling process, the pulp and peel part is placed into the first pulping machine along with the next batch of seabuckthorn fruits and is juiced again, the juice extraction rate and the juice utilization rate are improved, the raw material purchasing pressure in the production process of the seabuckthorn beverage is reduced, and the raw material purchasing cost is saved.

Description of the drawings:

in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural view of the utility model;

in the figure: the device comprises a cyclone separator 1, a fruit feeding conveying chain channel 2, a screw conveyor 3, a spraying mechanism 4, a spraying pipe 41, a spray head 42, a water supply tank 43, a water receiving tank 44, a drying mechanism 5, a ventilator 51, a first beater 6, a second beater 7, a slag throwing machine 8, a slag discharging conveying belt 9, a dryer 10, a temporary storage tank 11, a shell 12, a water inlet pipeline 13 and a fruit sucking hose 14.

The specific implementation mode is as follows:

the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in figure 1, the sea buckthorn fruit juicing system comprises a cyclone separator 1, a fruit feeding conveying chain 2, a screw conveyor 3, a spraying mechanism 4, a drying mechanism 5, a first pulping machine 6, a second pulping machine 7, a slag throwing machine 8, a slag discharging conveying belt 9, a drying machine 10 and a temporary storage tank 11

The inlet of the cyclone separator 1 is provided with a fruit suction hose 14, the outlet of the cyclone separator 1 is arranged above the inlet end of the fruit feeding conveying chain channel 2, high-power fans on the cyclone separator 1 are used for air suction, strong wind power is formed in the separation barrel to suck the sea buckthorn fruits into the cyclone separator 1, the sea buckthorn fruits are tightly attached to the barrel wall under the action of centrifugal force, the sea buckthorn fruits move downwards under the action of gravity and finally fall into the fruit feeding conveying chain channel 2, the complex actions of carrying the sea buckthorn fruits to an operation table and loosening transparent bags to pour the fruits into a lifting chain channel hopper can be completely replaced by guiding the sea buckthorn fruits into the cyclone separator 1, an operator only needs to hold the fruit suction hose 14 to insert a feeding port into a frame for fruit suction and fruit feeding operation, the empty basket is taken away after the whole frame is sucked, the next basket operation can be carried out, manpower is saved, labor force is reduced, and continuous fruit feeding action of the sea buckthorn fruits is realized.

Go up the exit end of fruit conveying chain way 2 and screw conveyer 3's entry linkage, go up fruit conveying chain way 2 and be equipped with in proper order along the direction of delivery of material and spray mechanism 4, drying mechanism 5, the effect that sprays mechanism 4 is the washing seabuckthorn fruit, drying mechanism 5's effect is getting rid of the surperficial moisture of seabuckthorn fruit, still including casing 12, it is equipped with casing 12 to go up fruit conveying chain way 2 top, casing 12 and the frame fixed connection of last fruit conveying chain way 2, casing 12 is inside to be equipped with and to spray mechanism 4, drying mechanism 5.

The drying mechanism 5 comprises a ventilator 51 fixedly connected with the shell 12, an air outlet of the ventilator 51 is arranged opposite to the upper fruit conveying chain channel 2, and the moisture on the surface of the sea buckthorn fruits is dried under the action of the ventilator 51.

The spraying mechanism 4 comprises a spraying pipe 41 and a spray head 42, the spraying pipe 41 is fixedly arranged in the shell 12 above the fruit feeding conveying chain channel 2, the spraying pipe 41 is arranged along the width direction of the fruit feeding conveying chain channel 2, the spray head 42 is fixedly communicated with the bottom end of the spraying pipe 41, an inlet of the spraying pipe 41 is communicated with an outlet of a water supply tank 43, the water supply tank 43 is fixed above the shell 12 in the embodiment, a liquid level meter is arranged inside the water supply tank, a water receiving tank 44 is arranged below the fruit feeding conveying chain channel 2, the water receiving tank 44 is opposite to the spraying pipe 41, and the water receiving tank 44 is used for recovering fruit washing water sprayed by the spraying pipe 41 into the water receiving tank 44.

The outlet of the screw conveyor 3 is connected with the inlet of the first beater 6, the slag outlet of the first beater 6 is communicated with the inlet pipeline of the second beater 7, the slag outlet of the second beater 7 is connected with the inlet pipeline of the slag slinger 8, the seed outlet of the slag slinger 8 is connected with the inlet of the dryer 10 through the slag outlet conveyer belt 9, the dryer 10 is a steam vacuum dryer, the pulp outlet of the slag slinger 8 is connected with the inlet pipeline of the screw conveyor 3, the juice outlet of the first beater 6 and the juice outlet of the second beater 7 are respectively connected with the inlet pipeline of the temporary storage tank 11, under the matching action among the first beater 6, the second beater 7 and the slag slinger 8, the pulp, the peel and the juice are separated from the seabuckthorn seeds, the separated seabuckthorn seeds are dried and used for oil extraction, and the juice in the pulp, the peel and the juice are partially recycled into the temporary storage tank 11 and transported to the later filling process, the part of the pulp and the peel enter a first pulping machine 6 along with the next batch of seabuckthorn fruits, and the juice is squeezed again.

And a water inlet pipeline 13 is communicated with a pipeline between the slag outlet of the second pulping machine 7 and the inlet of the slag slinger 8, and the water adding amount is adjusted according to the detection value of the solid matters in the juice.

The specific operation process comprises the following steps: the sea buckthorn berries transported from the refrigeration house are placed below the cyclone separator 1, an operator only needs to hold the fruit suction hose 14 to insert a feed inlet into the frame for carrying out fruit suction and fruit feeding operations, empty baskets are taken away after the whole frame is sucked, the next basket is carried out, and the sea buckthorn berries fall into the fruit feeding conveying chain way 2 from an outlet of the cyclone separator 1.

The sea-buckthorn berries on the upper berry conveying chain 2 are washed to remove impurities on the surface by the spraying mechanism 4, then the water on the surface of the sea-buckthorn berries is removed by the drying mechanism 5, then the sea-buckthorn berries are conveyed to the first pulping machine 6 by the screw conveyor 3, the sea-buckthorn juice after being squeezed by the first pulping machine 6 flows into the temporary storage tank 11, the sea-buckthorn seeds and the sea-buckthorn pericarps enter the second pulping machine 7 from the slag outlet of the first pulping machine 6 for secondary juice extraction, the sea-buckthorn juice generated by the secondary juice extraction also flows into the temporary storage tank 11, the sea-buckthorn seeds, the sea-buckthorn pulps and the sea-buckthorn pericarps generated by the secondary juice extraction are added with water and are pumped into the slag extractor 8 by the thick slurry pump, the water and the sea-buckthorn dregs are fully mixed by the stirring function of the thick slurry pump, then the pulps, the sea-buckthorn seeds, the peels and the fruit juice are separated from the sea-buckthorn seeds by the slag extractor 8, and are directly conveyed into the steam type vacuum dryer 10 for drying, and then are bagged from the discharge port after being dried, the recovered seabuckthorn seeds are used for extracting oil, the rest parts of seabuckthorn seeds are pumped into the screw conveyor 3 through the thick slurry pump, and the seabuckthorn seeds are conveyed into the first pulping machine 6 through the device to be re-juiced, so that pulp and fruit juice in waste are recovered to the maximum extent, and the juicing yield is improved.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (5)

1. The sea-buckthorn fruit juicing system is characterized by comprising a cyclone separator, a fruit feeding conveying chain way, a spiral conveyor, a spraying mechanism, a drying mechanism, a first pulping machine, a second pulping machine, a slag throwing machine, a slag discharging conveying belt, a drying machine and a temporary storage tank;

the inlet of the cyclone separator is provided with a fruit suction hose, the outlet of the cyclone separator is arranged above the inlet end of the upper fruit conveying chain channel, the outlet end of the upper fruit conveying chain channel is connected with the inlet of the screw conveyor, the upper fruit conveying chain channel is sequentially provided with the spraying mechanism and the drying mechanism along the conveying direction of materials, the outlet of the screw conveyor is connected with the inlet of the first pulping machine, the slag outlet of the first pulping machine is communicated with the inlet pipeline of the second pulping machine, the slag outlet of the second pulping machine is connected with the inlet pipeline of the slag slinger, the seed outlet of the slag slinger is connected with the inlet of the drying machine through the slag outlet conveying belt, and the pulp outlet of the slag slinger is connected with the inlet pipeline of the screw conveyor;

and the juice outlet of the first pulping machine and the juice outlet of the second pulping machine are respectively connected with the inlet pipeline of the temporary storage tank.

2. The seabuckthorn fruit juicing system of claim 1, further comprising a shell, wherein the shell is arranged above the upper fruit conveying chain channel, the shell is fixedly connected with a rack of the upper fruit conveying chain channel, and the spraying mechanism and the drying mechanism are arranged inside the shell.

3. The system of claim 2, wherein the spray mechanism comprises a spray pipe and a spray head, the spray pipe is fixedly arranged in the casing above the upper fruit conveying chain, the spray pipe is arranged along the width direction of the upper fruit conveying chain, the spray head is fixedly communicated with the bottom end of the spray pipe, an inlet of the spray pipe is communicated with an outlet of a water supply tank, a water receiving groove is arranged below the upper fruit conveying chain, and the water receiving groove is opposite to the spray pipe.

4. The system of claim 3, wherein the drying mechanism comprises a fan fixedly coupled to the housing, and an air outlet of the fan is disposed opposite the upper fruit transport link.

5. The system of any one of claims 1 to 4, wherein a water inlet line is connected to a line between the outlet of the second beater and the inlet of the slag slinger.

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