CN216483757U

CN216483757U - Vision presser

Info

Publication number: CN216483757U
Application number: CN202123172019.9U
Authority: CN
Inventors: 黄原儿; 马锐刚; 高秀珍
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-12-16
Filing date: 2021-12-16
Publication date: 2022-05-10
Anticipated expiration: 2031-12-16

Abstract

The utility model belongs to the technical field of detection equipment, in particular to a visual pressing machine; the automatic material discharging device comprises a rack, and a water tank, a pressing device, a discharging clamp and a control device which are arranged on the rack; the pressing end of the pressing equipment is arranged above the opening of the water tank in a lifting manner; an industrial camera is arranged in the water tank, and the industrial camera, the pressing equipment and the discharging clamp are all electrically connected with the control equipment. The industrial camera in the visual pressing machine can replace human eyes to observe the state of the pipe fitting when pressing, and the control device can judge whether the quality of the pipe fitting meets the use requirement through the observation result of the industrial camera, so that the quality of the pipe fitting is detected more accurately and conveniently.

Description

Vision presser

Technical Field

The utility model belongs to the technical field of check out test set, concretely relates to vision presser.

Background

The pipe fitting is generally used for connecting and steering pipes in pipelines for conveying media such as water, oil, air and the like, so that the requirement on the sealing property of the pipe fitting is high; the tightness of the pipe fitting is mostly detected by adopting a press machine, high-pressure air is filled into the pipe fitting through the press machine, the pipe fitting is completely placed in a water tank, and a worker visually inspects whether bubbles emerge from the surface of the pipe fitting so as to judge whether the quality of the pipe fitting meets the use requirement.

However, the detection manner of manual visual inspection is affected by various factors, such as ambient light, the eyesight of the personnel, and whether the attention of the personnel is concentrated, so that the detection result of the tightness of the pipe fitting is affected. Therefore, it is an urgent technical problem to be solved by those skilled in the art to provide a press machine capable of effectively improving the accuracy of pipe airtightness detection.

SUMMERY OF THE UTILITY MODEL

In order to solve the above-mentioned problem that prior art exists, the utility model provides a vision presser to the detection mode of the artifical range estimation that exists among the solution prior art can receive various factor influences, and leads to the technical problem that the accuracy nature of the detection of pipe fitting leakproofness reduces.

The utility model discloses a following technical scheme specifically realizes:

a visual pressing machine comprises a rack, and a water tank, a pressing device, a discharging clamp and a control device which are arranged on the rack;

the pressing end of the pressing equipment is arranged above the opening of the water tank in a lifting manner;

an industrial camera is arranged in the water tank, and the industrial camera, the pressing equipment and the discharging clamp are all electrically connected with the control equipment.

In order to better realize the utility model discloses, do further optimization in above-mentioned structure, be provided with slide cylinder, finished product hopper and substandard product hopper in the frame, slide cylinder's action end is followed the water tank substandard product hopper and finished product hopper's array orientation slides, the anchor clamps of unloading set up slide cylinder's action end, slide cylinder with the controlgear electricity is connected.

In order to better realize the utility model discloses, do further optimization in above-mentioned structure, still be provided with in the frame to the end of suppressing equipment is carried and is detected loading attachment of treating the pipe fitting.

In order to better realize the utility model discloses, do further optimization in above-mentioned structure, loading attachment includes material loading anchor clamps and transfer apparatus, material loading anchor clamps with transfer apparatus all with the controlgear electricity is connected.

In order to better realize the utility model, in the structure, the conveying device comprises a conveying motor and a conveying belt, wherein the conveying motor is electrically connected with the conveying belt.

In order to better realize the utility model discloses, do further optimization in above-mentioned structure, be provided with on the conveyer belt and be used for laying the spacing seat that detects the pipe fitting, the edge setting of spacing seat is used for preventing to detect the baffle that detects the pipe fitting and drop.

In order to better realize the utility model discloses, do further optimization in above-mentioned structure, be provided with the lift cylinder in the frame, the end setting of suppressing equipment is in the action end of lift cylinder, just the lift cylinder with the controlgear electricity is connected.

In order to better realize the utility model discloses, do further optimization in above-mentioned structure, this vision compressor still includes compressed gas jar, compressed gas jar pass through the solenoid valve with suppress equipment unload anchor clamps slip cylinder material loading anchor clamps with lift cylinder intercommunication, the solenoid valve with the controlgear electricity is connected.

In order to better realize the utility model discloses, do further optimization in above-mentioned structure, this vision compressor still includes the circulating pump and crosses the filter tank, the end of intaking of circulating pump with the water tank intercommunication, the play water end of circulating pump passes through cross the filter tank with the water tank intercommunication, the circulating pump is connected with the power electricity.

To sum up, the utility model discloses following technological effect has:

the industrial camera in the visual pressing machine can replace human eyes to observe the state of the pipe fitting when pressing, and the control device can judge whether the quality of the pipe fitting meets the use requirement through the observation result of the industrial camera, so that the quality of the pipe fitting is detected more accurately and conveniently.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a front view of a vision press of the present invention;

fig. 2 is a side view of a vision press of the present invention;

fig. 3 is a top view of a conveyor belt in a vision press of the present invention;

fig. 4 is a schematic structural view of a limiting seat in the visual pressing machine of the present invention.

Reference numerals:

1. a frame; 2. a water tank; 3. pressing equipment; 31. a lifting cylinder; 4. a discharge clamp; 41. a slide cylinder; 51. a finished product hopper; 52. a defective product hopper; 6. a feeding clamp; 7. a conveyor belt; 71. a limiting seat; 72. a baffle plate; 8. a compressed gas tank; 9. a circulation pump; 10. a filter tank; 101. and controlling the equipment.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it is to be noted that "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like are used in an orientation or positional relationship indicated based on the orientation or positional relationship shown in the drawings for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is also to be understood that the terms "mounted", "connected" and "connected", unless expressly specified or limited otherwise, are intended to be interpreted broadly, as meaning either a fixed connection or a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as the case may be, by those of ordinary skill in the art.

The embodiment is as follows:

as shown in fig. 1 to 4:

a visual pressing machine comprises a frame 1, a water tank 2, pressing equipment 3, a discharging clamp 4 and control equipment 101, wherein the water tank 2, the pressing equipment 3, the discharging clamp and the control equipment 101 are arranged on the frame 1; wherein,

the pressing end of the pressing device 3 is arranged above the opening of the water tank 2 in a lifting manner;

an industrial camera is arranged in the water tank 2, and the industrial camera, the pressing device 3 and the discharging clamp 4 are all electrically connected with the control device 101.

When the tightness of the pipe fitting is detected, the pressurizing device 3 can charge high-pressure gas into the pipe fitting and send the pipe fitting into the water tank 2, the state of the pipe fitting is observed through the industrial camera, and the industrial camera can convey an observation result to the control device 101; at this time, the control device 101 analyzes the observation result of the industrial camera (whether bubbles are generated on the surface of the pipe), and controls the discharge jig 4 to respectively send the finished pipe and the defective pipe which do not meet the use requirement to different positions, so as to complete the detection of the sealing quality of the pipe.

The industrial camera can replace human eyes to observe, can consistently observe and can accurately observe the surface of the pipe fitting in a severe environment, so that the quality of the pipe fitting can be detected more accurately and conveniently.

Preferably, the rack 1 is provided with a sliding cylinder 41, a finished product hopper 51 and a defective product hopper 52; wherein,

the water tank 2, the defective product hopper 52 and the finished product hopper 51 are arranged on the same straight line, the power output end of the sliding cylinder 41 moves along the arrangement direction of the water tank 2, the defective product hopper 52 and the finished product hopper 51, the discharging clamp 4 is arranged at the power output end of the sliding cylinder 41, and the sliding cylinder 41 is electrically connected with the control device 101;

after the tightness of the pipe fittings is detected, the sliding cylinder 41 drives the discharging clamp 4 to move the detected pipe fittings to the directions of the defective product hopper 52 and the finished product hopper 51; when the discharge clamp 4 moves to the position of the defective pipe hopper 52, the control device 101 controls the discharge clamp 4 with the defective pipe to be opened, so that the defective pipe directly falls into the defective pipe hopper 52; subsequently, the sliding cylinder 41 will continue to drive the discharging clamp 4 to move to the upper side of the finished product hopper 51, and the control device 101 will control the discharging clamp 4 with the finished pipe fittings to open, so that the finished pipe fittings will directly fall into the finished product hopper 51 to complete the collection and classification of the pipe fittings.

Preferably, a feeding device is further arranged on the rack 1, and the pipe fitting to be detected can be conveyed to the pressing end of the pressing device 3 through the feeding device, so that the working efficiency of the visual pressing machine is improved.

Specifically, the feeding device comprises a feeding clamp 6 and a conveying device; wherein,

the conveying equipment comprises a conveying belt 7 and a conveying motor, the conveying motor is in transmission connection with the conveying belt 7, and the conveying motor is electrically connected with the control equipment 101;

in the testing process of pipe fitting, the staff can be with waiting to detect the pipe fitting and place the end of placing at the drive belt for wait to detect the pipe fitting and can pass through the drive belt and carry to charging jig 6, so that charging jig 6 can be quick will wait to detect the pipe fitting and send to the end of suppressing equipment 3, thereby the conveying efficiency of waiting to detect the pipe fitting is detected in effectual improvement.

Preferably, the conveyor belt 7 is of an annular structure, so that the occupied space of the visual pressing machine is reduced, and the conveying of the pipe to be detected is more convenient.

Preferably, the conveyor belt 7 is provided with a plurality of limiting seats 71, and all the limiting seats 71 are arranged in a square shape along the length of the conveyor belt 7 at equal intervals;

during the material loading, the staff can be with waiting to detect the pipe fitting and place on spacing seat 71 for the pipe fitting is detected to the clip that material loading anchor clamps 6 can be more accurate, so that the better transport of accomplishing the pipe fitting.

Preferably, the edge of the limiting seat 71 is provided with a baffle 72, and the baffle 72 can prevent the pipe fitting to be detected from falling off the limiting seat 71.

It should be noted that the limiting seat 71 with the above structure mainly avoids the situation that the feeding clamp 6 cannot grab the pipe fitting for detection due to position deviation of the pipe clamp and the wire pipe fitting in the conveying process; and spacing seat 71 can also set up to other structures to spacing seat 71 can carry on spacingly to pipe fittings such as elbow, tee bend and cross, so that the transport of pipe fitting is more convenient.

Preferably, the frame 1 is provided with a lifting cylinder 31, the lifting cylinder 31 is electrically connected to the control device 101, an operating end of the lifting cylinder 31 is disposed above the water tank 2, and a pressing end of the pressing device 3 is located at the operating end of the lifting cylinder 31;

in the pressing process, the feeding clamp 6 is used for placing the pipe fitting to be detected on the pressing end of the pressing device 3, and the lifting cylinder 31 can send the pipe fitting to be detected on the pressing end of the pressing device 3 into the water tank 2, so that the pipe fitting to be detected can be detected.

Preferably, the visual presser further comprises a compressed air tank 8, the compressed air tank 8 is communicated with the pressing device 3, the discharging clamp 4, the sliding air cylinder 41, the feeding clamp 6 and the lifting air cylinder 31 through electromagnetic valves, and the electromagnetic valves are electrically connected with the control device 101, so that the control device 101 can drive the pressing device 3, the discharging clamp 4, the sliding air cylinder 41, the feeding clamp 6 and the lifting air cylinder 31 to act by controlling the opening/closing of the electromagnetic valves.

It should be noted that an inflator pump is disposed on the compressed air tank 8, and the inflator pump can inflate the compressed air tank 8 to meet the requirements of the use of the pressing device 3, the unloading fixture 4, the sliding cylinder 41, the loading fixture 6, and the lifting cylinder 31.

Preferably, the visual pressing machine further comprises a circulating pump 9 and a filtering tank 10; wherein,

the water inlet end of the circulating pump 9 is communicated with the water tank 2, the water outlet end of the circulating pump 9 is communicated with the water tank 2 through the filtering tank 10, and the circulating pump 9 is electrically connected with a power supply;

when the water in the water tank 2 is comparatively muddy, the staff can open the circulating pump 9, the circulating pump 9 can be filtered in sucking muddy water in the water tank 2 to the circulating pump 9, and the water after filtering is sent to the water tank 2, so that the water in the water tank 2 can be continuously used, and the waste of water resources is reduced.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. A vision presser, its characterized in that: the device comprises a rack (1), and a water tank (2), a pressing device (3), a discharging clamp (4) and a control device (101) which are arranged on the rack (1);

the pressing end of the pressing equipment (3) is arranged above the opening of the water tank (2) in a lifting manner;

an industrial camera is arranged in the water tank (2), and the industrial camera, the pressing device (3) and the discharging clamp (4) are electrically connected with the control device (101).

2. The visual press of claim 1, wherein: the automatic discharging machine is characterized in that a sliding cylinder (41), a finished product hopper (51) and a defective product hopper (52) are arranged on the rack (1), the action end of the sliding cylinder (41) slides along the arrangement direction of the water tank (2), the defective product hopper (52) and the finished product hopper (51), the discharging clamp (4) is arranged at the action end of the sliding cylinder (41), and the sliding cylinder (41) is electrically connected with the control device (101).

3. The visual press of claim 2, wherein: and the rack (1) is also provided with a feeding device for conveying the pipe fitting to be detected to the pressing end of the pressing equipment (3).

4. The visual press of claim 3, wherein: the feeding device comprises a feeding clamp (6) and a conveying device, wherein the feeding clamp (6) and the conveying device are electrically connected with the control device (101).

5. The visual press of claim 4, wherein: the conveying equipment comprises a conveying motor and a conveying belt (7), wherein the conveying motor is electrically connected with the conveying belt (7).

6. The visual press of claim 5, wherein: the conveying belt (7) is provided with a limiting seat (71) for placing the pipe fitting to be detected, and the edge of the limiting seat (71) is provided with a baffle (72) for preventing the pipe fitting to be detected from falling.

7. The visual press of claim 6, wherein: the lifting air cylinder (31) is arranged on the rack (1), the pressing end of the pressing equipment (3) is arranged at the action end of the lifting air cylinder (31), and the lifting air cylinder (31) is electrically connected with the control equipment (101).

8. The visual press of claim 7, wherein: still include compressed air tank (8), compressed air tank (8) through the solenoid valve with suppress equipment (3), unload anchor clamps (4), slide cylinder (41) material loading anchor clamps (6) and lift cylinder (31) intercommunication, the solenoid valve with controlgear (101) electricity is connected.

9. The visual press according to any one of claims 1 to 8, wherein: still include circulating pump (9) and filter jar (10), the end of intaking of circulating pump (9) with water tank (2) intercommunication, the play water end of circulating pump (9) passes through filter jar (10) with water tank (2) intercommunication, circulating pump (9) are connected with the power electricity.