CN216462592U

CN216462592U - Novel valve block welding machine

Info

Publication number: CN216462592U
Application number: CN202122598681.4U
Authority: CN
Inventors: 胡贤秋; 陈香堃; 欧阳希; 邹方杰; 郭建文
Original assignee: Foshan Aisan Automobile Parts Co ltd
Current assignee: Foshan Aisan Automobile Parts Co ltd
Priority date: 2021-10-27
Filing date: 2021-10-27
Publication date: 2022-05-10
Anticipated expiration: 2031-10-27

Abstract

The utility model discloses a novel valve block welding machine which comprises a workbench and a control box, wherein an observation plate is arranged at the position, close to the outer surface, of the top end of the workbench, a control box is arranged at the position, close to the front surface, of the top end of the observation plate, a bottom plate is arranged at the position, close to the bottom end, of the workbench, bases are arranged at the positions, close to the two sides of the middle, of the top end of the workbench, a supporting frame is arranged at the position, close to the middle of the bottom end, of the rear surface of the observation plate, a welding head is arranged at the middle of one side of the top end of the observation plate, and a panel is arranged at the middle of the front surface of the workbench. The utility model solves the problems that the existing device mostly adopts manual operation to carry out positioning welding on the device, the welding position is easy to deviate, the welding quality is poor, the production quality stability is poor, welding smoke cannot be timely drawn out, the production environment is easy to pollute, and the body health of an operator is influenced, thereby improving the production quality and the environmental protection effect of the utility model.

Description

Novel valve block welding machine

Technical Field

The utility model relates to the technical field of welding, in particular to a novel valve plate welding machine.

Background

Welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner, and modern welding uses a wide variety of energy sources, including gas flame, electric arc, laser, electron beam, friction, ultrasonic, and the like. Welding can be performed in a variety of environments in addition to use in a factory.

Current valve block welding set adopts artifical manual to its fixed-position welding more, and the deviation very easily appears in the welding position, and welding quality is poor, and production quality stability is not good, and can't in time take out from welding smog, very easily pollutes the production environment, influences operator's healthy, for this reason, we propose a novel valve block welding machine.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a novel valve plate welding machine which has the advantage of good production quality and solves the problems that the existing device is mostly positioned and welded manually, the welding position is easy to deviate, the welding quality is poor, the production quality stability is poor, welding smoke cannot be timely extracted, the production environment is easy to pollute, and the body health of an operator is influenced.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a novel valve block welding machine, includes workstation and control box, wherein the workstation top is close to surface position department and installs the observation board, observe the board top and install the control box near front surface position department, the workstation is close to bottom position department and installs the bottom plate, the workstation top is close to middle both sides position department and all installs the base, observe the board rear surface and be close to bottom intermediate position department and install the support frame, observe board top one side intermediate position department and install the soldered connection, workstation front surface intermediate position department installs the panel, adjustment button is installed to panel top one side position department.

Preferably, an electric expansion piece is installed at the middle position of the top end in the observation plate, and a test head is installed at the tail end position of an output shaft of the electric expansion piece.

Preferably, a computer display is installed at the middle position of one side of the observation plate through a connecting rod, a camera is installed at the position, close to the top end, of the front surface of the computer display through a supporting plate, and the camera is electrically connected with the computer display.

Preferably, a fan is installed at one side of the bottom end of the bottom plate, a vacuum tube is installed on the front surface of the fan, which is close to the bottom end of the fan, and an exhaust hood is installed at one side of the tail end of the vacuum tube, which is located inside the observation plate.

Preferably, the position of one side of the fan, which is positioned at the top end of the bottom plate, is connected with a filter box through a connecting pipe, and a filter screen is arranged in the filter box.

Preferably, a current and voltage display screen is installed at one side position of the front surface of the control box, a control screen is installed at one side position of the front surface of the control box, which deviates from the current and voltage display screen, and a switch is installed at the lower end position of the control screen on the outer surface of the control box.

Preferably, the control room is installed through the baffle in inside one side position department of control box, the controller is installed to the inside intermediate position department of control room, the dust screen is installed to inside one side position department of control room, the inside control screen one side intermediate position department that is located of control box installs the air exhauster, air exhauster one side is connected in the control box surface through the blast pipe, the air exhauster front surface is close to bottom position department and connects in the control room through the exhaust column.

Compared with the prior art, the utility model has the following beneficial effects:

1. the utility model achieves the effect of carrying out comparison detection on the welding position of the valve body by arranging the test head, the camera and the computer display, the electric expansion piece is arranged at the middle position of the top end in the observation plate, the test head is arranged at the tail end position of the output shaft of the electric expansion piece, the computer display is arranged at the middle position of one side of the observation plate through the connecting rod, the camera is arranged at the position, close to the top end, of the front surface of the computer display through the supporting plate, and the camera is electrically connected with the computer display, so that the problems that the welding position is easy to deviate, the welding quality is poor and the production quality stability is poor due to the fact that manual positioning welding is adopted are solved, and the production quality of the utility model is improved.

2. The utility model achieves the effect of cleaning welding smoke by arranging the fan, the filter box and the exhaust hood, the fan is arranged at one side of the bottom end of the bottom plate, the vacuum tube is arranged at the position, close to the bottom end, of the front surface of the fan, the exhaust hood is arranged at the position, located at one side of the inside of the observation plate, of the tail end of the vacuum tube, the filter box is connected at the position, located at the top end of the bottom plate, of one side of the fan through the connecting tube, and the filter screen is arranged inside the filter box, so that the problems that the welding smoke cannot be timely exhausted, the production environment is easily polluted, and the body health of an operator is influenced are solved, and the environment-friendly effect of the utility model is improved.

3. The utility model achieves the effect of increasing the internal heat dissipation of the control chamber by arranging the exhaust fan, the exhaust pipe and the exhaust pipe, the control chamber is arranged at one side position inside the control box through the partition plate, the controller is arranged at the middle position inside the control chamber, the dust screen is arranged at one side position inside the control chamber, the exhaust fan is arranged at the middle position inside the control box at one side of the control screen, one side of the exhaust fan is connected to the outer surface of the control box through the exhaust pipe, and the exhaust pipe is connected to the control chamber at the position close to the bottom end of the front surface of the exhaust fan, so that the problems that the controller in the control chamber generates large heat during operation, cannot actively dissipate the heat of the controller, and is very easy to damage electrical elements are solved, and the service life of the utility model is prolonged.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is an enlarged view of A in FIG. 1;

FIG. 3 is a schematic cross-sectional view of a filter box according to the present invention;

fig. 4 is a schematic sectional structure view of the control box of the present invention.

In the figure: 1. a work table; 2. a vacuum tube; 3. an air draft cover; 4. an observation plate; 5. a control box; 6. a current-voltage display screen; 7. a control screen; 8. a switch; 9. welding a head; 10. a support frame; 11. a computer monitor; 12. an adjustment button; 13. a filter box; 14. a base plate; 15. a base; 16. a connecting pipe; 17. a fan; 18. a panel; 19. a test head; 20. a camera; 21. an electric expansion piece; 22. a filter screen; 23. an exhaust pipe; 24. an exhaust fan; 25. an exhaust pipe; 26. a control room; 27. a controller; 28. a dust screen.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 4, the technical solution of the novel valve plate welding machine provided by the present invention is as follows: a novel valve plate welding machine comprises a workbench 1 and a control box 5, wherein an observation plate 4 is arranged at the top end of the workbench 1 close to the outer surface, a control box 5 is arranged at the top end of the observation plate 4 close to the front surface, a current-voltage display screen 6 is arranged at one side position of the front surface of the control box 5, a control screen 7 is arranged at one side position of the front surface of the control box 5, which is far away from the current-voltage display screen 6, a switch 8 is arranged at the lower end position of the control screen 7 on the outer surface of the control box 5, a control room 26 is arranged at one side position inside the control box 5 through a partition plate, a controller 27 is arranged at the middle position inside the control room 26, a dustproof net 28 is arranged at one side position inside the control room 26, an exhaust fan 24 is arranged at the middle position inside the control box 5, one side of the exhaust fan 24 is connected to the outer surface of the control box 5 through an exhaust pipe 23, and the front surface of the exhaust fan 24 is connected to the control room 26 through an exhaust pipe 25, to draw out high temperature air inside the control chamber 26, thereby increasing the heat dissipation efficiency of the present invention.

The bottom plate 14 is installed near bottom position department to workstation 1, 14 bottom one side positions department of bottom plate installs fan 17, fan 17 front surface is close to bottom position department and installs vacuum tube 2, vacuum tube 2 end is located the inside one side position department of observation board 4 and installs suction hood 3 for clearance welding smog, fan 17 one side is located bottom plate 14 top position department and is connected with rose box 13 through connecting pipe 16, rose box 13 internally mounted has filter screen 22, is used for collecting welding residue.

1 top of workstation is close to middle both sides position department and all installs base 15, observe 4 rear surfaces of board and be close to bottom intermediate position department and install support frame 10, observe 4 top one side intermediate position departments of board and install soldered connection 9, observe 4 inside top intermediate position departments of board and install electronic expansion bend 21, electronic expansion bend 21 output shaft end position department installs test head 19, be used for detecting the product mounted position, observe 4 one side intermediate position departments of board and install computer display 11 through the connecting rod, computer display 11 front surface is close to top position department and installs camera 20 through the backup pad, camera 20 and computer display 11 electric connection, be convenient for detect welding quality through the contrast of camera 20, panel 18 is installed to 1 front surface intermediate position department of workstation, adjustment button 12 is installed to 18 top one side position department of panel.

The working principle is as follows: after the utility model is installed, the valve body is placed at the top end of the base 15 and fixed by the support frame 10, after the installation is finished, the electric expansion piece 21 is started, the test head 19 is driven to move downwards by the electric expansion piece 21, the position of the valve body is detected, the camera 20 is started at the same time, high-definition pictures are collected through the camera 20 and are transmitted to the computer display 11, through the comparison and detection of the software in the computer display 11, after the completion, the welding head 9 is started, the valve body piece is welded through the welding head 9, meanwhile, the fan 17 is started, welding smoke is extracted through the fan 17 and the exhaust hood 3 and is conveyed to the filter box 13 through the vacuum tube 2 and the connecting tube 16, filtered by a filter screen 22 in the filter box 13 and then discharged, and in the welding process, an exhaust fan 24 is started, the hot air in the control chamber 26 is pumped out by the exhaust fan 24 and exhausted through the exhaust pipe 23, and the working process of the equipment is completed.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel valve block welding machine, includes workstation (1) and control box (5), its characterized in that: workstation (1) top is close to surface position department and installs observation board (4), observation board (4) top is close to preceding surface position department and installs control box (5), workstation (1) is close to bottom position department and installs bottom plate (14), workstation (1) top is close to middle both sides position department and all installs base (15), it installs support frame (10) to be close to bottom intermediate position department to observe board (4) rear surface, it installs soldered connection (9) to observe board (4) top one side intermediate position department, workstation (1) front surface intermediate position department installs panel (18), adjustment button (12) are installed to panel (18) top one side position department.

2. The novel valve plate welding machine of claim 1, characterized in that: observe inside top intermediate position department of board (4) and install electronic expansion bend (21), test head (19) are installed to electronic expansion bend (21) output shaft end position department.

3. The novel valve plate welding machine of claim 1, characterized in that: the computer display (11) is installed through the connecting rod in observation board (4) one side intermediate position department, computer display (11) front surface is close to top end position department and installs camera (20) through the backup pad, camera (20) and computer display (11) electric connection.

4. The novel valve plate welding machine of claim 1, characterized in that: the fan (17) is installed at one side position of the bottom end of the bottom plate (14), the vacuum tube (2) is installed at the position, close to the bottom end, of the front surface of the fan (17), and the exhaust hood (3) is installed at the position, located on one side inside the observation plate (4), of the tail end of the vacuum tube (2).

5. A novel valve plate welding machine of claim 4, characterized in that: fan (17) one side is located bottom plate (14) top position department and is connected with rose box (13) through connecting pipe (16), rose box (13) internally mounted has filter screen (22).

6. The novel valve plate welding machine of claim 1, characterized in that: current-voltage display screen (6) are installed to control box (5) front surface one side position department, control box (5) front surface deviates from current-voltage display screen (6) one side position department and installs control screen (7), switch (8) are installed to control box (5) surface position in control screen (7) lower extreme position department.

7. The novel valve plate welding machine of claim 1, characterized in that: control box (5) inside one side position department installs control room (26) through the baffle, control room (26) inside intermediate position department installs controller (27), inside one side position department of control room (26) installs dust screen (28), inside control screen (7) one side intermediate position department that is located of control box (5) installs air exhauster (24), air exhauster (24) one side is passed through blast pipe (23) and is connected in control box (5) surface, air exhauster (24) front surface is close to bottom position department and connects in control room (26) through exhaust column (25).