CN216462330U - A novel manufacture equipment for processing of compound antifriction plate - Google Patents
A novel manufacture equipment for processing of compound antifriction plate Download PDFInfo
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- CN216462330U CN216462330U CN202122980885.4U CN202122980885U CN216462330U CN 216462330 U CN216462330 U CN 216462330U CN 202122980885 U CN202122980885 U CN 202122980885U CN 216462330 U CN216462330 U CN 216462330U
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Abstract
The utility model provides novel manufacturing equipment for machining a composite wear-resisting plate. The novel manufacturing equipment for machining the composite wear-resisting plate comprises: the workstation, the top fixed mounting of workstation has the processing case, be equipped with perpendicular type division board in the processing case, the top and the bottom of perpendicular type division board respectively with the top inner wall and the bottom inner wall fixed connection of processing case, the top fixed mounting of processing case has the air-cooler, be connected with the wave cooling tube on the air-cooler, the one end that the air-cooler was kept away from to the wave cooling tube extends to in the processing case. The novel manufacturing equipment for processing the composite wear-resisting plate has the advantages of being convenient to use, capable of effectively clearing metal debris generated by surfacing in the process of simply and effectively welding the composite wear-resisting plate, capable of uniformly collecting and processing the metal debris, capable of avoiding the composite wear-resisting plate from tilting due to the fact that the composite wear-resisting plate is placed again after the composite wear-resisting plate falls on the placing plate, and simple and convenient to operate.
Description
Technical Field
The utility model belongs to the technical field of wear-resistant materials, and particularly relates to novel manufacturing equipment for machining a composite wear-resistant plate.
Background
The composite wear-resistant steel plate consists of a low-carbon steel plate and an alloy wear-resistant layer, the wear-resistant layer generally occupies 1/3-1/2 of the total thickness, the base body provides comprehensive properties such as strength, toughness and plasticity for resisting external force during working, the wear-resistant layer provides wear-resistant performance meeting the requirements of specified working conditions, and in the related technology, the equipment for manufacturing the surfacing composite wear-resistant steel plate comprises an equipment supporting rod and a displacement adjusting structure, the upper end of the equipment supporting rod is connected with a bearing frame, the inner side of the bottom end of the equipment supporting rod is provided with a circulating surfacing conveying structure, one end of the bearing frame is provided with a hydraulic cylinder, a welding part assembling seat is connected below the middle position of the bearing frame, the displacement adjusting structure is arranged in the bearing frame, and the wear-resistant steel plate to be surfaced can be conveyed through the arranged circulating surfacing conveying structure, the working efficiency of the device can be ensured, the stability of the integral arrangement of the wear-resistant steel plate during surfacing can be ensured through the plurality of groups of follow-up ruler rods, and the transmission stability can be ensured through the mutual meshing of the teeth; the surfacing positioning structure can extrude and fix the wear-resistant steel plate during surfacing, so that the problem of deflection of the wear-resistant steel plate can be avoided, and the accuracy of a surfacing welding position can be guaranteed.
However, the above structure has a disadvantage that, since some spattered metal debris is generated during the overlay welding of the composite wear-resistant plates, when one composite wear-resistant plate is welded and the other composite wear-resistant plate is welded again, the composite wear-resistant plates are directly placed, so that the composite wear-resistant plates are tilted, and the welding is deviated.
Therefore, a new manufacturing device for composite wear plate machining is needed to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model solves the technical problem of providing a novel manufacturing device for processing a composite wear-resisting plate, which is convenient to use, can effectively clean metal debris generated by surfacing in the process of simply and effectively welding the composite wear-resisting plate, uniformly collects and processes the metal debris, avoids the phenomenon that the composite wear-resisting plate is placed again after falling on a placing plate to tilt the composite wear-resisting plate, and is simple and convenient to operate.
In order to solve the technical problem, the novel manufacturing equipment for machining the composite wear-resisting plate provided by the utility model comprises: the processing device comprises a workbench, a processing box is fixedly mounted at the top of the workbench, a vertical type separation plate is arranged in the processing box, the top and the bottom of the vertical type separation plate are respectively and fixedly connected with the inner wall of the top and the inner wall of the bottom of the processing box, an air cooler is fixedly mounted at the top of the processing box, a wave-shaped cooling pipe is connected onto the air cooler, one end, away from the air cooler, of the wave-shaped cooling pipe extends into the processing box, an exhaust pipe is fixedly mounted at the top of the processing box, an exhaust valve is arranged on the exhaust pipe, a mounting structure is arranged in the processing box, and a cleaning mechanism is arranged outside the processing box;
the mounting structure comprises a placing plate, the placing plate is arranged in a processing box, two sides of the placing plate are fixedly provided with convex plugging plates, one side of the processing box is fixedly provided with a first motor, an output shaft of the first motor is fixedly provided with a first circular gear, a first rack is slidably mounted in the processing box and meshed with the first circular gear, one side of the first rack close to a vertical type partition plate is fixedly connected with the corresponding convex plugging plate, a hydraulic cylinder is fixedly mounted on the inner wall of the bottom of the processing box, a top plate is fixedly mounted on the output shaft of the hydraulic cylinder, two trapezoidal collecting hoppers are fixedly mounted in the processing box, a second motor is fixedly mounted at the top of the processing box, a first bevel gear is fixedly mounted on the output shaft of the second motor, an internal thread sleeve is rotatably mounted on the processing box, and a second bevel gear is fixedly sleeved on the internal thread sleeve, the bevel gear II is meshed with the bevel gear I, a vertical screw rod is installed on the internal thread sleeve in a threaded mode, and an installation plate is fixedly installed at the bottom end of the vertical screw rod.
According to a further scheme of the utility model, the cleaning mechanism comprises two installation boxes, the two installation boxes are fixedly installed on two sides of the processing box respectively, a third motor is fixedly installed in any one installation box, a transverse screw is fixedly installed on an output shaft of the third motor, a first square moving block and a second square moving block are arranged in the two installation boxes respectively, the first square moving block is sleeved on the transverse screw in a threaded manner, the first square moving block and the second square moving block are rotatably provided with the same transverse rotating shaft, a brush roller is fixedly sleeved on the transverse rotating shaft, a second circular gear is fixedly sleeved on the transverse rotating shaft, a second rack is fixedly installed on the inner wall of the bottom of the corresponding installation box, the second rack is meshed with the second circular gear, and the brush roller is located in the processing box.
As a further scheme of the utility model, two telescopic female rods are fixedly installed on the inner wall of the bottom of the processing box, telescopic sub-rods are slidably installed on the telescopic female rods, the top ends of the telescopic sub-rods are fixedly connected with the bottom of the top plate, telescopic springs are slidably sleeved on the telescopic sub-rods, the top ends of the telescopic springs are fixedly connected with the bottom of the top plate, and the bottom ends of the telescopic springs are fixedly connected with the telescopic female rods.
According to a further scheme of the utility model, a first square through hole is formed in one side of the vertical type partition plate, the first square through hole is matched with the convex blocking plate, a second square through hole is formed in one side, close to the first motor, of the processing box, the second square through hole is matched with the convex blocking plate, first sliding grooves are formed in two sides of the first rack, first sliding rods are installed in the first sliding grooves in a sliding mode, and the ends, far away from each other, of the two first sliding rods are fixedly connected with the inner walls of the two sides of the second square through hole respectively.
As a further scheme of the utility model, square connecting holes are formed in both sides of the processing box, the two square connecting holes are matched with the transverse rotating shaft, a threaded hole is formed in the first square moving block, the threaded hole is in threaded connection with the transverse screw rod, a vertical limiting rod is fixedly mounted at the top of the mounting plate, the top end of the vertical limiting rod penetrates through the processing box, an embedded fixing rod is slidably mounted on the second square moving block, and both ends of the embedded fixing rod are fixedly connected with the inner walls of both sides of the corresponding mounting box respectively.
Compared with the related art, the novel manufacturing equipment for machining the composite wear-resisting plate provided by the utility model has the following beneficial effects:
1. according to the utility model, by arranging the mounting structure, the composite wear-resisting plate can be quickly subjected to surfacing operation after surfacing equipment is mounted, the hydraulic cylinder can be started according to requirements, the top plate supports the laying plate, and the surfacing equipment mounted on the mounting plate is vertically adjusted by starting the motor II;
2. according to the utility model, by arranging the cleaning mechanism, the generated metal debris can be cleaned and collected in the same way after the composite wear-resisting plate is welded, the situation that the metal debris falls on the placing plate and tilts when the composite wear-resisting plate is placed is avoided, and the operation is convenient.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic front sectional structural view of a preferred embodiment of the novel manufacturing apparatus for machining a composite wear-resistant plate according to the present invention;
FIG. 2 is an enlarged schematic view of portion A of FIG. 1;
FIG. 3 is a schematic top cross-sectional view of the cleaning mechanism of the present invention;
fig. 4 is a side sectional structural view of the first rack gear in the utility model.
In the figure: 1. a work table; 2. a processing box; 201. installing a box; 202. a third motor; 203. a transverse screw; 204. a transverse rotating shaft; 205. a brush roller; 206. a first square moving block; 207. a second square moving block; 208. a circular gear II; 209. a second rack; 3. a vertical type partition plate; 4. an air cooler; 5. a wavy cooling tube; 6. an exhaust pipe; 7. an exhaust valve; 8. placing a plate; 9. a male blanking panel; 10. a first motor; 11. a first circular gear; 12. a first rack; 13. a hydraulic cylinder; 14. a telescopic female rod; 15. a top plate; 16. a trapezoidal collecting hopper; 17. mounting a plate; 18. a second motor; 19. a first bevel gear; 20. an internally threaded sleeve; 21. a second bevel gear; 22. a vertical screw.
Detailed Description
Referring to fig. 1 to fig. 4, fig. 1 is a schematic front sectional structural view illustrating a preferred embodiment of the novel manufacturing apparatus for machining a composite wear-resistant plate according to the present invention; FIG. 2 is an enlarged schematic view of portion A of FIG. 1; FIG. 3 is a schematic top cross-sectional view of the cleaning mechanism of the present invention;
fig. 4 is a side sectional structural view of the first rack gear in the utility model. The novel manufacturing equipment for machining the composite wear-resisting plate comprises: the machining device comprises a workbench 1, wherein a machining box 2 is fixedly installed at the top of the workbench 1, a vertical type separation plate 3 is arranged in the machining box 2, the top and the bottom of the vertical type separation plate 3 are respectively and fixedly connected with the inner wall of the top and the inner wall of the bottom of the machining box 2, an air cooler 4 is fixedly installed at the top of the machining box 2, a wavy cooling pipe 5 is connected onto the air cooler 4, one end, away from the air cooler 4, of the wavy cooling pipe 5 extends into the machining box 2, an exhaust pipe 6 is fixedly installed at the top of the machining box 2, an exhaust valve 7 is arranged on the exhaust pipe, an installation structure is arranged in the machining box 2, and a cleaning mechanism is arranged outside the machining box 2;
the mounting structure comprises a placing plate 8, the placing plate 8 is arranged in a processing box 2, two sides of the placing plate 8 are fixedly provided with a convex type plugging plate 9, one side of the processing box 2 is fixedly provided with a motor I10, an output shaft of the motor I10 is fixedly provided with a round gear I11, the processing box 2 is internally provided with a rack I12 in a sliding manner, the rack I12 is meshed with the round gear I11, one side of the rack I12 close to a vertical type partition plate 3 is fixedly connected with the corresponding convex type plugging plate 9, a hydraulic cylinder 13 is fixedly arranged on the inner wall of the bottom of the processing box 2, a top plate 15 is fixedly arranged on an output shaft of the hydraulic cylinder 13, two trapezoidal collecting hoppers 16 are fixedly arranged in the processing box 2, a motor II 18 is fixedly arranged at the top of the processing box 2, and a bevel gear I19 is fixedly arranged on an output shaft of the motor II 18, processing case 2 is last to rotate and is installed internal thread sleeve 20, fixed cover is equipped with two 21 of awl tooth on the internal thread sleeve 20, two 21 of awl tooth and the meshing of a 19 of awl tooth, perpendicular type screw rod 22 is installed to the last screw thread of internal thread sleeve 20, the bottom fixed mounting of perpendicular type screw rod 22 has mounting panel 17.
The cleaning mechanism comprises two installation boxes 201, the two installation boxes 201 are fixedly installed on two sides of the processing box 2 respectively, a motor III 202 is fixedly installed in any one installation box 201, a transverse screw 203 is fixedly installed on an output shaft of the motor III 202, a square moving block I206 and a square moving block II 207 are respectively arranged in the two installation boxes 201, the square moving block I206 is sleeved on the transverse screw 203 in a threaded mode, the square moving block I206 and the square moving block II 207 are rotatably provided with a same transverse rotating shaft 204, a brush roller 205 is fixedly sleeved on the transverse rotating shaft 204, a circular gear II 208 is fixedly sleeved on the transverse rotating shaft 204, a rack II 209 is fixedly installed on the inner wall of the bottom of the corresponding installation box 201, the rack II 209 is meshed with the circular gear II 208, and the brush roller 205 is located in the processing box 2.
Fixed mounting has two flexible female poles 14 on the bottom inner wall of processing case 2, slidable mounting has flexible sub-pole on the flexible female pole 14, the top of flexible sub-pole and the bottom fixed connection of roof 15, the slidable mounting is equipped with expanding spring on the flexible sub-pole, expanding spring's top and the bottom fixed connection of roof 15, expanding spring's bottom and the flexible female pole 14 fixed connection.
Square opening one has been seted up to one side of perpendicular type division board 3, square opening one and protruding type shutoff board 9 looks adaptation, processing case 2 has been close to one side of motor 10 and has been seted up square opening two, square opening two and protruding type shutoff board 9 looks adaptation, first spout has all been seted up to the both sides of rack one 12, slidable mounting has first slide bar in the first spout, the one end that two first slide bars were kept away from each other respectively with the both sides inner wall fixed connection of square opening two.
Square connecting holes are formed in the two sides of the processing box 2 and are matched with the transverse rotating shaft 204, a threaded hole is formed in the first square moving block 206 and is in threaded connection with the transverse screw rod 203, a vertical limiting rod is fixedly mounted at the top of the mounting plate 17, the top end of the vertical limiting rod penetrates through the processing box 2, embedded fixing rods are slidably mounted on the second square moving block 207, and the two ends of each embedded fixing rod are fixedly connected with the inner walls of the two sides of the corresponding mounting box 201.
The working principle of the novel manufacturing equipment for machining the composite wear-resisting plate provided by the utility model is as follows:
the processing box 2 is divided into a cooling chamber and a surfacing chamber by a vertical partition plate 3;
the first step is as follows: when the composite wear-resistant plates are required to be subjected to surfacing welding, the composite wear-resistant plates are firstly placed on the placing plate 8, then corresponding welding equipment is started to be installed on the installing plate 17, at the moment, the composite wear-resistant plates are directly brazed, after surfacing welding, the first motor 10 is directly started, the first circular gear 11 is driven to rotate by an output shaft of the first motor 10, the first circular gear 11 drives the first racks 12 to move, the first racks 12 drive the corresponding convex plugging plates 9 to move, after the composite wear-resistant plates move into the cooling chamber, the air cooler 4 is started, cold air is blown out of the cooling chamber through the wavy cooling pipes 5, the welded composite wear-resistant plates are cooled, and after cooling, the composite wear-resistant plates after surfacing welding are placed on a vehicle and transported out;
the second step is as follows: if the composite wear plate is in the process of surfacing, when metal debris appears, the placing plate 8 is moved to a surfacing chamber, then a motor III 202 is started, an output shaft of the motor III 202 drives a transverse screw 203 to rotate, under the action of threads, the transverse screw 203 drives a square moving block 206 to move, under the combined action of a circular gear II 208 and a rack II 209, the square moving block 206 drives a transverse rotating shaft 204 to move, the transverse rotating shaft 204 drives a brush roller 205 to rotate, then the surfacing metal debris falling on the placing plate 8 can be cleaned, the surfacing metal debris falling on the placing plate 8 falls into two trapezoidal collecting hoppers 16, when the composite wear plate is prevented from being welded again, unevenness is placed, and the operation is convenient for a user, thereby completing the surfacing work of the composite wear plate.
It should be noted that the device structure and the accompanying drawings of the present invention mainly describe the principle of the present invention, and in the technology of the design principle, the settings of the power mechanism, the power supply system, the control system, and the like of the device are not completely described and clear, and on the premise that the skilled person understands the principle of the utility model, the details of the power mechanism, the power supply system, and the control system can be clearly known, the control mode of the application document is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the skilled person in the art;
the standard parts used in the method can be purchased from the market, and can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as mature bolts, rivets, welding and the like in the prior art, the machines, parts and equipment adopt conventional models in the prior art, and the structure and the principle of the parts known by the skilled person can be known by technical manuals or conventional experimental methods.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments, or a direct or indirect use of these embodiments, without departing from the principles and spirit of the utility model, the scope of which is defined in the claims and their equivalents, as used in the related art, and all of which are intended to be encompassed by the present invention.
Claims (5)
1. A novel manufacturing equipment for composite wear-resisting plate processing, characterized by comprising:
the processing device comprises a workbench, a processing box is fixedly mounted at the top of the workbench, a vertical type separation plate is arranged in the processing box, the top and the bottom of the vertical type separation plate are respectively and fixedly connected with the inner wall of the top and the inner wall of the bottom of the processing box, an air cooler is fixedly mounted at the top of the processing box, a wave-shaped cooling pipe is connected onto the air cooler, one end, away from the air cooler, of the wave-shaped cooling pipe extends into the processing box, an exhaust pipe is fixedly mounted at the top of the processing box, an exhaust valve is arranged on the exhaust pipe, a mounting structure is arranged in the processing box, and a cleaning mechanism is arranged outside the processing box;
the mounting structure comprises a placing plate, the placing plate is arranged in a processing box, two sides of the placing plate are fixedly provided with convex plugging plates, one side of the processing box is fixedly provided with a first motor, an output shaft of the first motor is fixedly provided with a first circular gear, a first rack is slidably mounted in the processing box and meshed with the first circular gear, one side of the first rack close to a vertical type partition plate is fixedly connected with the corresponding convex plugging plate, a hydraulic cylinder is fixedly mounted on the inner wall of the bottom of the processing box, a top plate is fixedly mounted on the output shaft of the hydraulic cylinder, two trapezoidal collecting hoppers are fixedly mounted in the processing box, a second motor is fixedly mounted at the top of the processing box, a first bevel gear is fixedly mounted on the output shaft of the second motor, an internal thread sleeve is rotatably mounted on the processing box, and a second bevel gear is fixedly sleeved on the internal thread sleeve, the bevel gear II is meshed with the bevel gear I, a vertical screw rod is installed on the internal thread sleeve in a threaded mode, and an installation plate is fixedly installed at the bottom end of the vertical screw rod.
2. The novel manufacturing apparatus for composite wear plate machining as claimed in claim 1, wherein, the cleaning mechanism comprises two installation boxes which are respectively and fixedly installed at two sides of the processing box, a motor III is fixedly installed in any installation box, a transverse screw is fixedly arranged on an output shaft of the motor III, a square moving block I and a square moving block II are respectively arranged in the two mounting boxes, the first square moving block is sleeved on the transverse screw rod in a threaded manner, the same transverse rotating shaft is rotatably arranged on the first square moving block and the second square moving block, a brush roller is fixedly sleeved on the transverse rotating shaft, a round gear II is fixedly sleeved on the transverse rotating shaft, and a second rack is fixedly mounted on the inner wall of the bottom of the corresponding mounting box, the second rack is meshed with the second round gear, and the brush roller is positioned in the processing box.
3. The novel manufacturing equipment for machining composite wear plates according to claim 1 is characterized in that two telescopic female rods are fixedly mounted on the inner wall of the bottom of the machining box, telescopic sub-rods are slidably mounted on the telescopic female rods, the top ends of the telescopic sub-rods are fixedly connected with the bottom of the top plate, telescopic springs are slidably sleeved on the telescopic sub-rods, the top ends of the telescopic springs are fixedly connected with the bottom of the top plate, and the bottom ends of the telescopic springs are fixedly connected with the telescopic female rods.
4. The novel manufacturing equipment for machining the composite wear-resisting plate as claimed in claim 1, wherein a first square through opening is formed in one side of the vertical type partition plate, the first square through opening is matched with the convex blocking plate, a second square through opening is formed in one side of the machining box, which is close to the first motor, the second square through opening is matched with the convex blocking plate, first sliding grooves are formed in two sides of the first rack, first sliding rods are slidably mounted in the first sliding grooves, and one ends, far away from each other, of the two first sliding rods are fixedly connected with inner walls of two sides of the second square through opening respectively.
5. The novel manufacturing equipment for machining composite wear-resistant plates as claimed in claim 2, wherein square connecting holes are formed in two sides of the machining box, the two square connecting holes are matched with the transverse rotating shaft, a threaded hole is formed in the first square moving block, the threaded hole is in threaded connection with the transverse screw, a vertical limiting rod is fixedly mounted at the top of the mounting plate, the top end of the vertical limiting rod penetrates through the machining box, an embedded fixing rod is slidably mounted on the second square moving block, and two ends of the embedded fixing rod are fixedly connected with inner walls of two sides of the corresponding mounting box respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122980885.4U CN216462330U (en) | 2021-11-30 | 2021-11-30 | A novel manufacture equipment for processing of compound antifriction plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122980885.4U CN216462330U (en) | 2021-11-30 | 2021-11-30 | A novel manufacture equipment for processing of compound antifriction plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216462330U true CN216462330U (en) | 2022-05-10 |
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ID=81402265
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122980885.4U Active CN216462330U (en) | 2021-11-30 | 2021-11-30 | A novel manufacture equipment for processing of compound antifriction plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216462330U (en) |
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2021
- 2021-11-30 CN CN202122980885.4U patent/CN216462330U/en active Active
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