CN216461664U - Clamping device for assisting in removing sprue of slag ladle of die casting - Google Patents
Clamping device for assisting in removing sprue of slag ladle of die casting Download PDFInfo
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- CN216461664U CN216461664U CN202122862198.2U CN202122862198U CN216461664U CN 216461664 U CN216461664 U CN 216461664U CN 202122862198 U CN202122862198 U CN 202122862198U CN 216461664 U CN216461664 U CN 216461664U
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- sprue
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Abstract
The utility model discloses a clamping device for assisting in removing a sprue of a slag ladle of a die casting, which comprises a tray structure and a clamping component, wherein the tray structure comprises a tray body and a clamping part; the clamping component comprises a connecting end and a clamping end, and the connecting end is connected with the tray structure in a turnover mode to realize that the clamping component rotates around the tray structure; the tray structure comprises a tray body, the top of the tray body is provided with a first connecting end for connecting with the connecting end of the clamping component, and the side surface of the tray body is provided with a second connecting end for connecting with the slag removing ladle workbench; the second connecting end comprises an upper clamping surface and a lower clamping surface, and a groove structure matched with the table top of the slag removing bag worktable is formed between the upper clamping surface and the lower clamping surface; the top surface of the upper clamping surface is provided with a boss, and the clamping end of the clamping part can rotate to be opposite to the boss so as to clamp the pouring gate. The clamping device can reduce the time for holding the working tool by the staff for a long time, properly reduce the labor intensity and avoid the quality problem caused by fatigue.
Description
Technical Field
The utility model belongs to the technical field of die casting process equipment, and particularly relates to a clamping device for assisting in removing a sprue of a die casting ladle.
Background
In the die-casting industry, products die-cast by a die-casting machine usually comprise a ladle sprue and a formed product blank, in order to obtain the die-casting blank capable of being subsequently processed, the removal of the ladle sprue of a die-casting piece is a necessary process, the operation mode of the process mainly comprises two operation modes of utilizing a machine-side die and manual striking, the machine-side die is generally applied to a die-casting island and is required to have enough field space and is influenced by factors such as workshop field, equipment input cost and the like, and not all die-casting machine tools can be configured with the machine-side die, so that the removal of the ladle sprue in most die-casting production workshops is mainly achieved by manual striking at present.
The manual striking mode comprises the following steps: the product that die-casting came out is cliied with the pliers and is watered and fix the product, and the hammer is beaten material handle and cinder ladle and is removed, and this kind of mode is used universally, nevertheless requires high to operating personnel's physical power, and intensity of labour is bigger than normal, especially need hold the pliers for a long time and clip the product and water, need apply great power, leads to the fact certain fatigue easily like this to influence production efficiency and arouse misoperation even, lead to the product to appear quality problems such as deformation.
SUMMERY OF THE UTILITY MODEL
Aiming at one or more of the defects or the improvement requirements of the prior art, the utility model provides the clamping device for assisting in removing the sprue of the die casting ladle, which can reduce the time for workers to hold a working tool for a long time, properly reduce the labor intensity and avoid the quality problem caused by fatigue.
In order to achieve the aim, the utility model provides a clamping device for assisting in removing a sprue of a die casting ladle, which comprises a tray structure and a clamping component;
the clamping component comprises a connecting end and a clamping end, and the connecting end is connected with the tray structure in a turnover mode to realize that the clamping component rotates around the tray structure; the tray structure comprises a tray body, the top of the tray body is provided with a first connecting end for connecting with the connecting end of the clamping component, and the side surface of the tray body is provided with a second connecting end for connecting with the slag removing ladle workbench;
the second connecting end comprises an upper clamping surface and a lower clamping surface, and a groove structure matched with the table top of the slag removing bag worktable is formed between the upper clamping surface and the lower clamping surface; the top surface of the upper clamping surface is provided with a boss, and the clamping end of the clamping part can rotate to be opposite to the boss so as to clamp the pouring gate.
As a further improvement of the slag removing device, a plurality of stud bolts are arranged between the upper clamping surface and the lower clamping surface, and a plurality of bolt holes are correspondingly formed in the slag removing bag worktable and used for the stud bolts to penetrate through.
As a further improvement of the utility model, the clamping component comprises a control rod, a connecting rod and a pressing rod, the control rod and the pressing rod are communicated through the connecting rod with a jacking structure, one end of the connecting rod is rotatably connected with the control rod, and the other end of the connecting rod is rotatably connected with the pressing rod.
As a further improvement of the tray body, one end of the control rod is a control end, the other end of the control rod is movably connected with the fixed block on the tray body, one end of the pressing rod is movably connected with the fixed block on the tray body, and the other end of the pressing rod is connected with the alloy pressing block through a spring bolt.
As a further improvement of the utility model, the alloy pressing block is connected with the pressing rod through a plurality of spring bolts.
As a further improvement of the utility model, the fixing block on the tray body is fixed with the tray body through a plurality of bolts.
As a further improvement of the utility model, the length of the upper clamping surface of the second connecting end is greater than that of the lower clamping surface, so that a flatness inspection table is formed between the upper clamping surface and the boss, and the boss is used for limiting.
As a further improvement of the utility model, the top surface of the upper clamping surface is level with the top surface of the tray body.
As a further improvement of the utility model, the lower clamping surface of the second connecting end can slide vertically along the slide block on the side surface of the tray body so as to adjust the distance between the upper clamping surface and the lower clamping surface.
Generally, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:
according to the clamping device for assisting in removing the sprue of the die casting ladle, disclosed by the utility model, an operator can remove the ladle only by rotating the control rod to press the pouring channel tightly without holding a pliers for a long time, so that the time for holding an operation tool by hand and the force applied to the pliers for clamping the pouring channel are reduced, and the labor intensity is reduced; in addition, the device also provides a detection platform for detecting the product flatness, and simultaneously can detect the product flatness after the operation of the sprue of the slag removal package is completed, so that the product is prevented from flowing to the post process to cause waste, and the device is suitable for products with flatness requirements on blanks.
According to the clamping device for assisting in removing the sprue of the die casting ladle, the distance between the upper clamping surface and the lower clamping surface of the slag removing ladle worktable is adjustable, and the clamping device can be suitable for slag removing ladle worktables with different thickness sizes.
Drawings
FIG. 1 is a schematic structural diagram of a clamping device for assisting in removing a sprue of a die casting ladle in idling according to an embodiment of the utility model;
FIG. 2 is a first schematic view of a loading state of a clamping device for assisting in removing a sprue of a die casting ladle according to an embodiment of the utility model;
FIG. 3 is a second schematic view of a loading state of a clamping device for assisting in removing a sprue of a die casting ladle according to an embodiment of the utility model;
fig. 4 is a schematic view illustrating clamping thickness adjustment of a clamping device for assisting in removing a sprue of a die casting ladle according to an embodiment of the present invention.
In all the figures, the same reference numerals denote the same features, in particular: 1-control rod, 2-connecting rod, 3-spring bolt, 4-pressing rod, 5-alloy pressing block, 6-clamping component, 7-bolt, 8-boss, 9-flatness inspection table, 10-tray structure, 11-stud bolt, 12-deslagging bag worktable, 13-pouring channel and 14-die casting.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the utility model and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the utility model.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In order to reduce fatigue of workers caused by long-time holding of a working tool, improve production efficiency, reduce influence on product quality caused by improper operation caused by fatigue and avoid waste caused by the fact that bad parts in a previous process flow to a next process, the utility model provides a mechanical auxiliary device to replace the action of a hand-held pliers. As shown in figure 1, the clamping device for assisting in removing the sprue of the die casting ladle comprises a tray structure 10 and a clamping component 6, wherein the clamping component 6 comprises a connecting end and a clamping end, the connecting end is connected with the tray structure 10 in a turnover mode, the clamping component 6 rotates around the tray structure, the tray structure 10 comprises a tray body, the top of the tray body is provided with a first connecting end used for connecting the connecting end of the clamping component, and one side surface of the tray body is provided with a second connecting end used for connecting a ladle removing workbench.
The second link includes clamping face and lower clamping face, forms between the two with slagging-off package workstation looks mesa assorted groove structure, and the top surface of going up the clamping face is flat mutually with the top surface of tray body, and the bottom surface of lower clamping face is flat mutually with the bottom surface of tray body, is equipped with a plurality of stud 11 between two upper and lower clamping faces, at last clamping face with the clamping face down behind the package workstation centre gripping of slagging-off, press from both sides tightly through the stud 11 that corresponds. Stud 11 passes and removes the sediment package workstation and fixes, removes and has offered a plurality of bolt holes on the sediment package workstation correspondingly and be used for stud 11 to pass.
The top surface of the upper clamping surface is provided with a boss 8, the clamping end of the clamping part can rotate to the position above the boss 8, and a clamping surface of a pouring channel is formed between the clamping part and the boss 8.
In one embodiment shown in the attached drawings, the clamping part comprises a control rod 1, a connecting rod 2, a pressing rod 4 and an alloy pressing block 5, one end of the control rod 1 is a control end, the other end of the control rod is movably connected with a fixed block on the tray body, one end of the pressing rod 4 is movably connected with the fixed block on the tray body, the other end of the pressing rod is connected with the alloy pressing block 5 through a spring bolt 3, the alloy pressing block 5 can rotate to be opposite to a boss 8 and used for clamping a pouring gate, and the fixed block on the tray body is fixed with the tray body through a plurality of bolts 7.
The control rod 1 is communicated with the pressing rod 4 through a connecting rod 2 with a jacking structure, one end of the connecting rod 2 is rotatably connected with the control rod, and the other end of the connecting rod 2 is rotatably connected with the pressing rod 4; when the control rod 1 is rotated, the alloy pressing block of the pressing rod 4 can be driven to move downwards to vertically correspond to the boss 8 under the action of the connecting rod 2, so that a pouring channel of a slag ladle to be removed is clamped.
It should be noted that, the pushing between the control lever 1 and the pressing lever 4 can also be realized by using a latch structure, and the pressing lever 4 can also be pressed by adding a pneumatic device.
The alloy pressing block is fixed with the end part of the pressing rod by the spring bolt, so that on one hand, due to the elastic action of the spring bolt, the contact surface of the pressing alloy and the pouring channel can be adjusted to be flat, the pouring channel is clamped, and on the other hand, the alloy pressing block and the boss have the elastic buffering action, and the buffering is provided for the pressing process.
In addition, in a preferred embodiment, the length of the upper clamping surface of the second connecting end is greater than that of the lower clamping surface, so that a flatness inspection table 9 is formed between the upper clamping surface and the boss 8, as shown in fig. 3, after the sprue of the cinder ladle is removed, a workpiece can be placed on the flatness inspection table 9, the boss 8 is used as a limit, and a feeler gauge can be further adopted to inspect the flatness of the product.
Further preferably, as shown in fig. 4, the lower clamping surface of the second connecting end can vertically slide along the sliding block on the side surface of the tray body to adjust the distance between the upper clamping surface and the lower clamping surface, so that the slag removing ladle worktable with different thicknesses can be adapted, the worktable surface is placed on the upper and lower clamping surfaces and then clamped through the corresponding stud bolts, and the size adaptability of the clamping device to the worktable surface can be enhanced.
The clamping device for assisting in removing the sprue of the die casting ladle has the working process as follows:
the operation personnel install the device on removing cinder ladle workstation 12, with stud 11 reinforcement, during die-casting production, place the position of watering 13 of die casting on the boss 8 of tray structure 10, rotate control lever 1 afterwards and drive the tight structure in top that compressing tightly 4 poles rotated to connecting rod 2 and withstand compressing tightly 4 poles, make the briquetting 5 of installing on compressing tightly 4 poles compress tightly die casting and water 13, the staff again strikes with the hammer and removes the cinder ladle afterwards, after removing cinder ladle runner, put the work piece on flatness inspection bench 9, utilize boss 8 as spacing, can be with the clearance gauge inspection product plane degree.
The clamping device comprises a clamping device and a tray, wherein a limiting boss is designed on the tray structure, a die casting pouring channel part which is die-cast can be placed on the limiting boss of the tray, so that the die casting is in a position state that a slag ladle pouring gate is easy to remove, then the die casting pouring channel is clamped by the clamping device to remove the slag ladle pouring gate, a product is placed on an inspection platform of the tray after the operation is finished, a feeler gauge is used for inspecting the flatness of the product so as to confirm whether the product is deformed, and the risk that a poor product flows to the next procedure is reduced, so that the aims of removing the slag ladle pouring gate and inspecting the product can be achieved simultaneously.
Compared with a handheld pliers, the device provided by the utility model has the advantages that the mechanical device is used for replacing the traditional handheld operation tool, the time for holding the operation tool can be reduced, the handheld pliers exert force to clamp a pouring gate to play a fixing role in the traditional operation mode, and by adopting the device provided by the utility model, a workpiece is fixed by the clamping device and the lug boss, so that the physical strength can be effectively saved, the labor intensity is reduced, the production efficiency is improved, the improper operation caused by the fatigue of operators is avoided, meanwhile, the inspection means is provided in the previous process, whether the product is qualified or not is checked, and the waste caused by the fact that the product flows to the next process is avoided.
It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the utility model, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. A clamping device for assisting in removing a sprue of a die casting ladle is characterized by comprising a tray structure and a clamping component;
the clamping component comprises a connecting end and a clamping end, and the connecting end is connected with the tray structure in a turnover mode to realize that the clamping component rotates around the tray structure; the tray structure comprises a tray body, the top of the tray body is provided with a first connecting end for connecting with the connecting end of the clamping component, and the side surface of the tray body is provided with a second connecting end for connecting with the slag removing ladle workbench;
the second connecting end comprises an upper clamping surface and a lower clamping surface, and a groove structure matched with the slag removing bag worktable is formed between the upper clamping surface and the lower clamping surface; the top surface of the upper clamping surface is provided with a boss (8), and the clamping end of the clamping part can rotate to be opposite to the boss (8) so as to clamp the pouring gate.
2. The clamping device for assisting in removing the sprue of the die casting ladle according to claim 1, wherein a plurality of stud bolts (11) are arranged between the upper clamping surface and the lower clamping surface, and a plurality of bolt holes are correspondingly formed in the slag removing ladle worktable and used for the stud bolts (11) to penetrate through.
3. The clamping device for assisting in removing the sprue of the die casting ladle according to claim 1 or 2, wherein the clamping component comprises a control rod (1), a connecting rod (2) and a pressing rod (4), the control rod (1) and the pressing rod (4) are communicated through the connecting rod (2) with a jacking structure, one end of the connecting rod (2) is rotatably connected with the control rod (1), and the other end of the connecting rod is rotatably connected with the pressing rod (4).
4. The clamping device for assisting in removing the sprue of the die casting ladle according to claim 3, wherein one end of the control rod (1) is a control end, the other end of the control rod is movably connected with a fixed block on the tray body, one end of the pressing rod (4) is movably connected with the fixed block on the tray body, and the other end of the pressing rod is connected with the alloy pressing block (5) through a spring bolt (3).
5. The clamping device for assisting in removing the sprue of the die casting ladle according to claim 4, wherein the alloy pressing block (5) and the pressing rod (4) are connected through a plurality of spring bolts (3).
6. The clamping device for assisting in removing the sprue of the die casting ladle of claim 4, wherein the fixing block on the tray body is fixed with the tray body through a plurality of bolts (7).
7. The clamping device for assisting in removing the sprue of the die casting ladle according to claim 1 or 6, wherein the length of the upper clamping surface of the second connecting end is greater than that of the lower clamping surface, so that a flatness inspection table (9) is formed between the upper clamping surface and a boss (8), and the boss (8) is used for limiting.
8. The clamping device for assisting in the removal of a ladle gate of a die cast part according to claim 1, wherein the top surface of the upper clamping surface is flush with the top surface of the tray body.
9. The clamping device for assisting in removing the sprue of the die casting ladle according to claim 1 or 8, wherein the lower clamping surface of the second connecting end is vertically slidable along the slide block on the side surface of the tray body so as to adjust the distance between the upper clamping surface and the lower clamping surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122862198.2U CN216461664U (en) | 2021-11-19 | 2021-11-19 | Clamping device for assisting in removing sprue of slag ladle of die casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122862198.2U CN216461664U (en) | 2021-11-19 | 2021-11-19 | Clamping device for assisting in removing sprue of slag ladle of die casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216461664U true CN216461664U (en) | 2022-05-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122862198.2U Active CN216461664U (en) | 2021-11-19 | 2021-11-19 | Clamping device for assisting in removing sprue of slag ladle of die casting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216461664U (en) |
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- 2021-11-19 CN CN202122862198.2U patent/CN216461664U/en active Active
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