Drawbench of prestressing force steel bar production usefulness
Technical Field
The utility model relates to the field of building material production, in particular to a drawing machine for producing a prestressed steel bar.
Background
The prestressed steel bars are called steel bars for prestressed concrete, also called pipe pile steel wires and PC steel bars, and are mainly used as reinforcing bars of high-strength prestressed concrete pipe piles. The method is characterized in that a coarse blank is required to be processed into a proper thickness in the production process of the prestressed steel bar, a drawing machine is generally adopted for processing, the drawing machine is equipment for drawing a metal material, the diameter of the metal material is changed through drawing so as to meet the required diameter requirement, and bars and pipes with different specifications and diameters can be drawn through various drawing modes such as air drawing, free drawing and the like and by changing a mould.
The prior art has the following defects: the bar material is often bent before being drawn, the equipment is easy to clamp when the bar material is directly drawn, and meanwhile, the drawing engineering bar material is easy to deform; however, most of the existing equipment is a chain type drawing machine, the central line of the chain and the central line of the bar are not coincident, an extra couple moment is generated to deform the bar, and meanwhile, the chain is extremely easy to wear, and the processing quality is influenced.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the utility model provides a drawing machine for producing prestressed steel bars, which solves the problems in the prior art.
The utility model provides the following technical scheme: the utility model provides a drawbench of prestressing steel bar production usefulness, includes the frame, still includes:
a correction mechanism: the device is arranged on one side of the top end of the rack and is fixedly connected with the rack;
a drawing mechanism: the device is arranged on one side of the top end of the rack and is movably connected with the rack;
the top fixedly connected with workstation of landing leg, top one side fixedly connected with second mounting panel of workstation, six first fixing bolt of side fixedly connected with of second mounting panel, first fixed cover has been cup jointed in the side activity of first fixing bolt, the second correction wheel has been cup jointed in the side activity of first fixed cover, first fixing bolt is fixed through first fixation nut with first fixed cover, top one side fixedly connected with first mounting panel of workstation, the top fixedly connected with six second fixing bolt of first mounting panel, the second fixed cover has been cup jointed in the side activity of second fixing bolt, the first correction wheel has been cup jointed in the side activity of second fixed cover, second fixing bolt is fixed through second fixation nut with the second fixed cover, the bar is corrected the bar through first correction wheel and the second correction wheel that crisscross each other, the bent part is straightened, and the condition that equipment is clamped to influence the drawing quality is avoided.
Further, one side of the top end of the workbench is fixedly connected with two slide rails, a groove is formed between the two slide rails at the top end of the slide rails, a gear rack is fixedly connected to the top end of the groove, a fixed plate is arranged on the slide rails, two slide grooves are formed in the position, corresponding to the slide rails, of the bottom end of the fixed plate, a motor is fixedly connected to the top end of the fixed plate, a gearbox is fixedly sleeved on an output shaft of the motor, a clutch brake is fixedly sleeved on the output shaft of the gearbox, a gear is fixedly sleeved on the output shaft of the clutch brake, an installation rod is fixedly connected to the position, corresponding to the gear, of the top end of the fixed plate, a through groove is formed in the position, corresponding to the gear, of the top end of the fixed plate, the side face of the gear penetrates through the through groove to be mutually meshed with the gear rack, and a fixing device is fixedly connected to the top end of the fixed plate, the motor provides power to drive the gear to rotate so that the fixing plate moves along the sliding rail, and the bar is drawn.
Further, the top of workstation is close to the position fixedly connected with drawing die of first mounting panel, carries out moulding to the bar through first mounting panel.
Furthermore, the centers of the drawing die and the fixing device coincide with the center line of the bar, and the centers of the gear bar and the gear coincide with the center line of the bar, so that the drawing quality of the bar is prevented from being influenced by extra stress during drawing.
Further, the terminal fixedly connected with installation piece of first fixing bolt, the mounting groove has been seted up to the position that the second mounting panel corresponds the installation piece, the installation piece can slide in the mounting groove, the top fixedly connected with spring of mounting groove, the bottom of spring and the top fixed connection of installation piece make the second correct the wheel and can carry out certain elastic motion on the vertical direction, avoid the bar to warp and seriously block equipment.
Further, the top of workstation is close to two roll rods of fixedly connected with of drawing die, the bracing piece has been cup jointed in the side activity of roll rod, can drag the bar when equipment operation, prevents that the bar from dropping.
The utility model has the technical effects and advantages that:
1. according to the utility model, the second correcting wheel and the first correcting wheel are arranged to correct and straighten the bar, so that the bar can be prevented from being bent and clamped on the equipment, and the drawing quality and efficiency are improved.
2. The gear and the gear strip are arranged to be coincident with the central line of the bar, so that the bar is prevented from being influenced by extra Euro moment, the drawing quality and the service life of a finished product.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an exploded view of the orthotic mechanism of the present invention;
FIG. 3 is a schematic structural diagram of a drawing mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of a second embodiment of the present invention;
FIG. 5 is a schematic diagram of a third structure according to an embodiment of the present invention.
The reference signs are: 1. a frame; 101. a strut; 102. a support leg; 103. a work table; 104. a groove; 105. a slide rail; 106. a gear rack; 2. a correction mechanism; 201. a first mounting plate; 202. a first correction wheel; 203. a second mounting plate; 204. a second correction wheel; 205. a first fixing bolt;
206. a first fixing sleeve; 207. a first fixing nut; 208. a second fixing nut; 209. a second fixing bolt; 210. a second fixing sleeve; 3. a drawing mechanism; 301. drawing the die; 302. a fixing device; 303. a fixing plate; 304. a clutch brake; 305. a gearbox; 306. a gear; 307. a motor; 308. mounting a rod; 309. a through groove; 310. a chute; 4. mounting blocks; 5. a spring; 6. mounting grooves; 7. a support bar; 8. a roll bar.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention, and the forms of the respective structures described in the following embodiments are merely examples, and the drawing machine for producing a prestressed steel bar according to the present invention is not limited to the respective structures described in the following embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
The first embodiment is as follows:
referring to fig. 1 and 2, the utility model provides a drawing machine for producing prestressed steel bars, which comprises a frame 1 and further comprises:
the correcting mechanism 2: the device is arranged on one side of the top end of the frame 1 and is fixedly connected with the frame 1;
and (3) a drawing mechanism: is arranged on one side of the top end of the frame 1 and is movably connected with the frame 1;
the rack 1 comprises a supporting leg 102, a supporting rod 101 is fixedly connected to the side surface of the supporting leg 102, a workbench 103 is fixedly connected to the top end of the supporting leg 102, a second mounting plate 203 is fixedly connected to one side of the top end of the workbench 103, six first fixing bolts 205 are fixedly connected to the side surface of the second mounting plate 203, a first fixing sleeve 206 is movably sleeved on the side surface of each first fixing bolt 205, a second correcting wheel 204 is movably sleeved on the side surface of each first fixing sleeve 206, the first fixing bolts 205 and the first fixing sleeves 206 are fixed through first fixing nuts 207, a first mounting plate 201 is fixedly connected to one side of the top end of the workbench 103, six second fixing bolts 209 are fixedly connected to the top end of each first mounting plate 201, a second fixing sleeve 210 is movably sleeved on the side surface of each second fixing bolt 209, a first correcting wheel 202 is movably sleeved on the side surface of each second fixing sleeve 210, and the second fixing bolts 209 and the second fixing sleeves 210 are fixed through second fixing nuts 208, the first fixing bolts 205 and the second fixing bolts 209 are distributed on the second mounting plate 203 and the first mounting plate 201 in a staggered mode respectively, so that the center of a gap formed by the second correcting wheel 204 coincides with the center of a gap formed by the first correcting wheel 202, and the bar is corrected through the gap between the second correcting wheel 204 and the first correcting wheel 202, so that the bar is straight, equipment clamping is avoided, meanwhile, the drawing difficulty is reduced, and the processing quality is improved.
Referring to fig. 1 and 3, two slide rails 105 are fixedly connected to one side of the top end of the worktable 103, a groove 104 is formed between the two slide rails 105 at the top end of each slide rail 105, a gear bar 106 is fixedly connected to the top end of each groove 104, a fixing plate 303 is arranged on each slide rail 105, two sliding grooves 310 are formed at the bottom end of each fixing plate 303 corresponding to the corresponding slide rail 105, a motor 307 is fixedly connected to the top end of each fixing plate 303, a transmission case 305 is fixedly sleeved on an output shaft of each motor 307, a clutch brake 304 is fixedly sleeved on the output shaft of the transmission case 305, a gear 306 is fixedly sleeved on the output shaft of the clutch brake 304, a mounting rod 308 is fixedly connected to the top end of each fixing plate 303 corresponding to the position of the gear 306, the side surface of the mounting rod 308 is movably sleeved with the gear 306, a through groove 309 is formed at the top end of the fixing plate 303 corresponding to the position of the gear 306, the side surface of the gear 306 is meshed with the gear bar 106 through the through groove 309, and the fixing device 302 is fixedly connected to the top end of the fixing plate 303, the fixing device 302 clamps the bar stock, the motor 307 provides power, the rotating speed is controlled to be within a proper range through the gearbox 305, the clutch brake 304 controls the motor to brake, the gear 306 rotates, the gear 306 is meshed with the gear strip 106, the fixing plate 303 moves along the sliding rail 105, and the bar stock is driven to move.
Referring to fig. 1, a drawing die 301 is fixedly connected to a position at the top end of the worktable 103 near the first mounting plate 201, and the bar stock moves through the drawing die 301 to perform shaping and drawing.
Referring to fig. 1, the centers of the drawing die 301 and the fixing device 302 coincide with the center line of the bar, and the centers of the gear strip 106 and the gear 306 coincide with the center line of the bar, so that the bar is prevented from being subjected to additional couple moment, and the drawing quality is improved.
The working principle of the first embodiment of the utility model is as follows: checking whether the equipment is normal, moving the fixing plate 303 to one end close to the drawing die 301, processing one end of a bar to be drawn to a position where the bar can pass through the drawing die 301, enabling the processed end of the bar to pass through a gap between the second correcting wheel 204 and the first correcting wheel 202 and then pass through the drawing die 301 to be fixed on the fixing device 302, starting the equipment, reducing the power provided by the motor 307 to a proper rotating speed through the gearbox 305, driving the gear 306 to rotate through the clutch brake 304, enabling the fixing plate 303 to drive the bar to move to one side far away from the drawing die 301 along the sliding rail 105 due to the fact that the bar is meshed with the gear 106, enabling the bar to be drawn to a required thickness through the drawing die 301, enabling the gear 306 to stop running through the clutch brake 304 after the bar is drawn, and releasing the fixing device 302 to take off the bar to finish the processing.
Example two:
referring to fig. 4, in a preferred embodiment, the end of the first fixing bolt 205 is fixedly connected with the mounting block 4, the second mounting plate 203 is provided with a mounting groove 6 corresponding to the position of the mounting block 4, the mounting block 4 can slide in the mounting groove 6, the top end of the mounting groove 6 is fixedly connected with the spring 5, the bottom end of the spring 5 is fixedly connected with the top end of the mounting block 4, the mounting block 4 moves along the mounting groove 6 to enable the second correcting wheel 204 to move up and down for a certain distance, the bar is prevented from being bent too much, the device is prevented from being clamped, and the working efficiency is improved.
The difference between the second embodiment and the first embodiment is that: embodiment two the first fixing bolt 205 is fixed by the mounting block 4 in the mounting groove 6 and by the spring 5.
Example three:
referring to fig. 5, in a preferred embodiment, two rolling rods 8 are fixedly connected to the top end of the worktable 103 near the drawing die 301, a support rod 7 is movably sleeved on the side surface of each rolling rod 8, and the bar stock is supported by the support rods 7, so that the bar stock is prevented from falling off due to the influence of gravity on the bar stock.
The difference between the third embodiment and the first embodiment is that: example three the support bar 7 is added to hold the bar stock.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the utility model, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the utility model can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.