CN216459648U - Convenient device for accurately acquiring coating data - Google Patents

Abstract

The utility model discloses a convenient device for accurately acquiring film coating data, which comprises steel plates, clamping grooves, transverse rods and vertical rods, wherein the transverse rods are in cross connection with the vertical rods, the two ends of each transverse rod are connected with the steel plates, and the two ends of each vertical rod are connected with the clamping grooves. The device can be used as a vehicle body resource for debugging during debugging; in the mass production stage, the vehicle door does not need to be prepared, the disassembly and the assembly are not needed, the cost is low, and the workload is small; data can be obtained every day in the production period, the flexibility is good, and the product stability monitoring frequency is high; the device highly restores the effect that the vehicle door is installed on the vehicle body, and the film thickness is conveniently and quickly obtained; the device for obtaining the thickness of the automobile paint film has the advantages of strong applicability, high efficiency, low cost and high accuracy.

Description

Convenient device for accurately acquiring coating data

Technical Field

The utility model relates to the technical field of automobile coating spraying debugging, in particular to a convenient device for accurately acquiring coating data.

Background

At present, the automobile industry is in the period of seeking for the survival of the storage quantity, and the competition is particularly intense; the demands of consumers are increasing day by day, the selectivity of the automobile paint color is also increasing, and more dazzling, beautiful in color and full-personalized automobile colors appear in domestic and even global publicity catalogues of automobile manufacturers; in order to better meet the consumption requirements of consumers and stabilize the market share, the frequency of the paint color updating of various automobile manufacturers is accelerated; meanwhile, the automobile coating spraying debugging work becomes frequent, one of 3 main purposes of debugging is to obtain the film thickness data, and the automobile coating spraying debugging mainly has the following defects at present:

1. the debugging needs more vehicle bodies, the cost is high, the processing flow is complex after the debugging is finished (cutting and scrapping outside commission)

2. In the mass production stage, the car body and the car door need to be scrapped every month to obtain data, so that the cost is high;

3. the time for preparing the vehicle door is long, the dismounting work is complicated, and the workload is large;

therefore, effective solutions to solve the above problems need to be proposed.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model provides a convenient device for accurately acquiring coating film data to solve the technical problems in the prior art.

In order to achieve the purpose, the utility model adopts the following technical scheme:

the utility model provides a convenient device for accurately acquiring film coating data, which comprises a steel plate, clamping grooves, a cross rod and a vertical rod, wherein the cross rod is in cross connection with the vertical rod, the two ends of the cross rod are connected with the steel plate, and the two ends of the vertical rod are connected with the clamping grooves.

Further, the cross bars are cylindrical steel bars, and the number of the cross bars is two.

Furthermore, the vertical rod is cylindrical, and the number of the vertical rods is two.

Furthermore, the cross rod and the vertical rod are vertically and crosswise welded together to form a # -shaped structure.

Furthermore, the steel sheet is cuboid, the quantity of steel sheet is 4, respectively with two horizontal pole both ends are connected.

Further, the cross rod is connected with the steel plate through a connecting support, and the connecting support is in an inverted V shape.

Furthermore, the section of the clamping groove is U-shaped, U-shaped or V-shaped.

Further, the length of the vertical rod is equal to the height of the inner frame of the vehicle door, and the length of the transverse rod is smaller than the width of the vehicle door.

The utility model has the beneficial effects that:

the convenient device for accurately acquiring the coating data can be used as a vehicle body resource for debugging during debugging; the vehicle door does not need to be prepared in the mass production stage, the vehicle door does not need to be disassembled and assembled, the cost is low, and the workload is small; data can be obtained every day in the production period, the flexibility is good, and the product stability monitoring frequency is high; the device highly restores the effect that the vehicle door is installed on the vehicle body, and the film thickness is conveniently and quickly obtained; the device for obtaining the thickness of the automobile paint film has the advantages of strong applicability, high efficiency, low cost and high accuracy.

Drawings

FIG. 1 is a schematic diagram of the front side of a convenient apparatus for accurately acquiring film coating data according to an embodiment of the present invention;

FIG. 2 is a schematic reverse side view of a convenient apparatus for accurately acquiring film coating data according to embodiments of the present invention;

FIG. 3 is an assembly view of a convenient apparatus and vehicle door for accurately acquiring film coating data in accordance with an embodiment of the present invention;

fig. 4 is a cross-sectional view of a card slot provided in an embodiment of the present invention.

In the figure: 1. a steel plate; 2. an upper clamping groove; 3. a lower clamping groove; 4. an upper cross bar; 5. a lower cross bar; 6. a left vertical bar; 7. a right vertical bar; 8. connecting a bracket; 9. rubberized fabric; 10. a vehicle door; 11. a tin plate.

Detailed Description

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

The technical scheme of the utility model is further explained by the specific implementation mode in combination with the attached drawings.

Referring to fig. 1-4, a convenient device for accurately acquiring coating data comprises a steel plate 1, a clamping groove, two cross bars 4 and two lower cross bars 5, wherein the upper cross bar 4 and the lower cross bar 5 are made of cylindrical steel bars; the number of the vertical rods is two, namely a left vertical rod 6 and a right vertical rod 7, and the left vertical rod 6 and the right vertical rod 7 are both made of cylindrical steel bars; is vertically crossed and welded with the lower cross bar 5, the left vertical bar 6 and the right vertical bar 7 to form a # -shaped structure; two ends of the upper cross bar 4 are connected with the two cuboid thin steel plates 1 through an inverted V-shaped connecting support 8 in a welding mode; two ends of the lower cross bar 5 are connected with the two cuboid thin steel plates 1 through an inverted V-shaped connecting support 8 in a welding mode; the number of steel plates 1 is 4. The upper ends of the vertical rods of the left vertical rod 6 and the right vertical rod 7 are connected to the bottom of the upper clamping groove 2 through welding, and the clamping groove opening of the upper clamping groove 2 is upward; the lower ends of the vertical rods of the left vertical rod 6 and the right vertical rod 7 are connected with the top of the lower clamping groove 3 in a welding mode, the opening of the lower clamping groove 3 faces downwards, and the cross section of the clamping groove is U-shaped or V-shaped. The length of the vertical rod is equal to the height of the inner frame of the vehicle door, so that the upper clamping groove 2 can clamp the upper edge of the inner frame of the vehicle door 10, and the lower clamping groove 3 can clamp the lower edge of the inner frame of the vehicle door 10; the length of the transverse rod is smaller than the width of the vehicle door, so that the 4 rectangular thin steel plates 1 are positioned in the inner frame of the vehicle door 10 and can be smoothly sprayed with paint.

The prior art steps for obtaining the thickness data of the paint coating of the automobile are as follows:

during debugging (all colors are debugged in a centralized way to obtain stable and repeatable data, which is necessary before mass production):

1. preparing a qualified vehicle body, 2, measuring initial data; 3. spraying paint; 4. baking; 5. finally measuring the data; 6. and (5) scrapping the car body.

Volume production phase (once a month, covering all colors, check data consistent with the commissioning phase):

1. preparing a vehicle body frame 2, and preparing a qualified vehicle door; 3. installing a left vehicle door and a right vehicle door; 4. pasting a tin plate; 5. spraying paint; 6. baking; 7. measuring data; 8. disassembling the left and right vehicle doors; 9. the vehicle door is scrapped.

The method comprises the following steps of obtaining the thickness data of the paint coating of the automobile:

during debugging (note: a represents a change point, a qualified vehicle body is needed before the device is not provided, only a frame is needed at present, and factory resources are rich.)

1. Preparing a vehicle body frame a, 2 and a mounting device; 3. pasting a tin plate; 4. spraying paint; 5. baking; 6. and (6) measuring data.

The mass production stage (note: b represents a change point, no device is needed, a qualified door is needed, no device is needed at present)

1. Preparing a vehicle body frame 2 and a mounting device b; 3. pasting a tin plate; 4. spraying paint; 5. baking; 6. and (6) measuring data.

Wherein, the installation device comprises the following steps: firstly, clamping an upper clamping groove 2 of the device to the upper edge of an inner frame of a vehicle door 10, and clamping a lower clamping groove 3 to the lower edge of the inner frame of the vehicle door 10; then, the tinplate 11 with the same size as the steel plate 1 is attached to the 4 steel plates 1 of the device by the adhesive tape 9, and the tinplate 11 on the upper and lower steel plates 1 on the same side are connected together by the adhesive tape to enhance the stability.

Using the apparatus can serve as a body resource for commissioning during commissioning; the vehicle door does not need to be prepared in the mass production stage, the vehicle door does not need to be disassembled and assembled, the cost is low, and the workload is small; data can be obtained every day in the production period, the flexibility is good, and the product stability monitoring frequency is high; the device highly restores the effect that the vehicle door is installed on the vehicle body, and the film thickness is conveniently and quickly obtained; the device for obtaining the thickness of the automobile paint film has the advantages of strong applicability, high efficiency, low cost and high accuracy.

The device can greatly save cost, and the following is specific data of a certain factory using the device:

during debugging, the number of the vehicle bodies is reduced, 56 debugging vehicles are declared in a coating plant in 2020, the actual consumption is calculated by 36 vehicles, and about 21 ten thousand yuan is saved;

the use quantity of qualified four doors and one cover is reduced to 0 in the mass production period, and the cost is saved by about 2500 x 12 to 3 ten thousand yuan according to 12 times of calculation in one year;

energy consumption is saved during mass production: 12 × 360 ═ 4320 yuan;

saving paint during mass production: 12 × 800 ═ 9600 units;

labor is saved during mass production: 12 x 1h 180 ═ 2160 members;

the total saving is as follows: 256080 yuan.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the utility model and are not to be construed as limiting the utility model. Therefore, any modifications, equivalents, improvements and the like which are made without departing from the spirit and scope of the present invention shall be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

Claims (8)

1. The utility model provides an accurate convenient device who obtains film data, includes steel sheet, draw-in groove, horizontal pole and montant, its characterized in that: the transverse rods are connected with the vertical rods in a cross mode, the two ends of each transverse rod are connected with the steel plates, and the two ends of each vertical rod are connected with the clamping grooves.

2. A convenient means of accurately acquiring coating film data according to claim 1, wherein:

the horizontal pole is cylindrical rod iron, the quantity of horizontal pole is two.

3. A convenient means of accurately acquiring coating film data according to claim 1, wherein:

the vertical rods are cylindrical, and the number of the vertical rods is two.

4. A convenient means of accurately obtaining coating film data according to claim 1, wherein:

the cross rods and the vertical rods are vertically and crosswise welded together to form a # -shaped structure.

5. A convenient means of accurately acquiring coating film data according to claim 1, wherein:

the steel sheet is the cuboid shape, the quantity of steel sheet is 4, respectively with two horizontal pole both ends are connected.

6. A convenient means of accurately acquiring coating film data according to claim 5, wherein:

the cross rod is connected with the steel plate through a connecting support, and the connecting support is in an inverted V shape.

7. A convenient means of accurately acquiring coating film data according to claim 1, wherein:

the section of the clamping groove is U-shaped, U-shaped or V-shaped.

8. A convenient means of accurately acquiring coating film data according to claim 1, wherein:

the length of the vertical rod is equal to the height of the inner frame of the vehicle door, and the length of the transverse rod is smaller than the width of the vehicle door.

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