CN216447611U - Oil transportation arm capturing and butting device - Google Patents
Oil transportation arm capturing and butting device Download PDFInfo
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- 238000003032 molecular docking Methods 0.000 claims description 35
- 238000012546 transfer Methods 0.000 claims description 21
- 210000000078 claw Anatomy 0.000 claims description 14
- 239000007769 metal material Substances 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 58
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000010779 crude oil Substances 0.000 description 3
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- 238000004519 manufacturing process Methods 0.000 description 3
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- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型属于输油辅助设备技术领域,涉及一种输油臂捕捉对接装置。The utility model belongs to the technical field of oil transport auxiliary equipment, and relates to an oil transport arm catching and docking device.
背景技术Background technique
随着油轮运输的快速发展,在油轮到达港口向岸上输送原油这个环节也出现了一些问题。输送原油需要借助一套安装在码头或浮码头上用于码头与槽船管道之间传输液相和气相介质的输油臂系统。但传统的输油臂与油轮的法兰连接中,需要手动启动液压泵并触发六个方向的按钮,控制输油臂使三维接头的接口向漕船的法兰接口运动,面对原油输送的大量生产需求,存在着运动速度慢、操作稳定性差的难题。因此需要一种高速、结构简单、占地体积小、应用范围广的新型对接系统,以满足原油运输行业日益增长的生产需求。With the rapid development of tanker transportation, some problems have arisen in the process of transporting crude oil ashore when the tanker arrives at the port. The transportation of crude oil requires the aid of a set of oil transfer arm systems installed on the wharf or floating wharf for the transfer of liquid and gaseous media between the wharf and the tanker pipeline. However, in the traditional connection between the oil transfer arm and the oil tanker's flange, it is necessary to manually start the hydraulic pump and trigger the buttons in six directions to control the oil transfer arm to make the interface of the three-dimensional joint move to the flange interface of the oil tanker. Mass production demand, there are problems of slow movement speed and poor operation stability. Therefore, a new type of docking system with high speed, simple structure, small footprint and wide application is needed to meet the growing production demand of the crude oil transportation industry.
我国专利(公告号:CN113418064A;公告日:2021-09-21)公开了一种输油臂自动对接系统,包括油轮端输油臂和输油臂,油轮端输油臂上安装有锁紧法兰,输油臂上安装有定位法兰,定位法兰上设置有若干柔性预紧销和若干刚性锁紧钩;锁紧法兰上设有若干预紧插槽和若干锁紧沟槽;每个锁紧沟槽内固定有由液压马达驱动的锁紧钩;定位靶由固定卡圈连接到油轮端输油臂上;识别平台由固定卡圈连接到输油臂上,识别平台上安装有工业相机和与工业相机信号连接的光电测距传感器,工业相机正对定位靶。Chinese Patent (Announcement No.: CN113418064A; Announcement Date: 2021-09-21) discloses an automatic docking system for an oil transfer arm, including an oil transfer arm and an oil transfer arm at the tanker end, and a locking method is installed on the oil transfer arm at the tanker end A positioning flange is installed on the oil transfer arm, a number of flexible preload pins and a number of rigid locking hooks are arranged on the positioning flange; a number of preload slots and a number of locking grooves are arranged on the locking flange; A locking hook driven by a hydraulic motor is fixed in each locking groove; the positioning target is connected to the oil transfer arm of the tanker end by a fixed clip; the identification platform is connected to the oil transfer arm by a fixed clip, and the identification platform is installed with The industrial camera and the photoelectric ranging sensor connected with the signal of the industrial camera, the industrial camera is facing the positioning target.
上述专利文献公开的对接系统结构比较复杂,生产制造以及使用的成本较高,而且精确性依靠光电测距传感器,存在一定的误差。The docking system disclosed in the above-mentioned patent documents has a relatively complex structure, and the manufacturing and use costs are relatively high, and the accuracy depends on the photoelectric ranging sensor, and there are certain errors.
发明内容SUMMARY OF THE INVENTION
本实用新型针对现有的技术存在的上述问题,提供了一种输油臂捕捉对接装置,本实用新型所要解决的技术问题是:如何提供一种结构简单紧凑且精准可靠的输油臂捕捉对接装置。Aiming at the above problems existing in the prior art, the present utility model provides an oil delivery arm catching and docking device. The technical problem to be solved by the utility model is: how to provide a simple, compact, accurate and reliable oil delivery arm catching and docking device. device.
本实用新型的目的可通过下列技术方案来实现:The purpose of this utility model can be realized by following technical scheme:
一种输油臂捕捉对接装置,包括环形圈座一,所述环形圈座一内壁上具有若干个沿其径向向其中部延伸的连接臂,其特征在于,所述连接臂上设有紧固圈;所述环形圈座一上沿其周向分布有若干个直线导杆,所述直线导杆均与所述环形圈座一滑动连接且所述直线导杆均沿所述环形圈座一的轴线方向设置;所述直线导杆的端部固连有环形圈座二;所述环形圈座二上沿其周向设有若干个弧形夹爪,所述弧形夹爪的外端铰接在所述环形圈座二上,所述弧形夹爪的内端伸向所述环形圈座二的内部;所述环形圈座二上沿其周向还设有若干个与所述弧形夹爪一一对应的液压缸,所述液压缸的输出轴与所述弧形夹爪相连接且所述液压缸同时动作能够驱动所有弧形夹爪的内端共同形成抱夹动作。An oil delivery arm catching and docking device, comprising an
其工作原理如下:本装置安装在大型输油臂上,环形圈座一和环形圈座二同轴设置,具体来说,环形圈座一套设在输油臂上,通过紧固圈进行锁紧固定。初始状态时,环形圈座二远离环形圈座一,弧形夹爪呈张开状态;需要对接油管时,将油管接口穿过环形圈座二以及若干个弧形夹爪形成的抱圈内,然后通过液压缸带动弧形夹爪的内端共同形成抱夹动作来捕捉需要对接的油管接口;弧形夹爪逐渐将油管接口夹持抱紧,输油臂或油管向前移动时,通过直线导杆的导向作用,使其精准对接。本输油臂捕捉对接装置自动化工作,工作效率较高,结构简单紧凑,精准度高。The working principle is as follows: the device is installed on the large oil delivery arm, and the
在上述的输油臂捕捉对接装置中,所述连接臂的数量为三个,三个所述连接臂沿所述环形圈座一的周向均匀间隔分布,所述连接臂的外端固连在所述环形圈座一的内壁上;所述连接臂的内端固连在一起并形成具有通孔的连接环;每个所述连接臂靠近内端的侧面上均固设有安装座,所述安装座上铰接有伸向所述环形圈座一中心的连接杆,所述紧固圈设置在三个连接杆上。In the above-mentioned oil transfer arm catching and docking device, the number of the connecting arms is three, the three connecting arms are evenly spaced along the circumferential direction of the
在上述的输油臂捕捉对接装置中,所述紧固圈采用能够形变的金属材料制成,所述紧固圈的一侧具有开口,所述紧固圈的开口处设有锁紧螺栓。作为优选紧固圈采用铁、不锈钢或铝合金制成。通过紧固圈能够实现输油臂与环形圈座一稳定可靠的固定连接。In the above-mentioned oil delivery arm catching and docking device, the fastening ring is made of a deformable metal material, one side of the fastening ring has an opening, and the opening of the fastening ring is provided with a locking bolt. Preferably, the fastening ring is made of iron, stainless steel or aluminum alloy. A stable and reliable fixed connection between the oil delivery arm and the annular ring seat can be achieved through the tightening ring.
在上述的输油臂捕捉对接装置中,所述环形圈座一和环形圈座二均呈环形板件,所述环形圈座一与所述连接臂一体成型。上述结构简单紧凑,结实耐用。环形圈座一和环形圈座二的设计可以提高输油臂在风浪中对接的准确性和稳定性。In the above-mentioned oil delivery arm catching and docking device, the first annular ring seat and the second annular ring seat are both annular plate parts, and the first annular ring seat is integrally formed with the connecting arm. The above structure is simple and compact, strong and durable. The design of the
在上述的输油臂捕捉对接装置中,所述直线导杆的数量为三个且沿所述环形圈座一的周向均匀间隔分布,所述环形圈座一的侧面固设有三个与所述直线导杆一一对应的滑套,所述直线导杆的一端滑动插设在对应的所述滑套内,所述直线导杆的另一端穿过所述环形圈座一与所述环形圈座二固连。In the above-mentioned oil transfer arm catching and docking device, the number of the linear guide rods is three and is evenly spaced along the circumferential direction of the
在上述的输油臂捕捉对接装置中,所述滑套内设有直线轴承,所述直线导杆的一端端部具有与所述滑套相限位抵靠的凸缘;所述直线导杆的另一端通过安装板与所述环形圈座二的侧面固连。In the above-mentioned oil transfer arm catching and docking device, the sliding sleeve is provided with a linear bearing, and one end of the linear guide rod is provided with a flange that is limited and abutted against the sliding sleeve; the linear guide rod The other end of the ring is fixedly connected with the side surface of the annular ring seat two through a mounting plate.
在上述的输油臂捕捉对接装置中,所述弧形夹爪和液压缸的数量均为三个且沿所述环形圈座二的周向均匀间隔分布,所述液压缸的壳体通过连接座一铰接在所述环形圈座二的外侧,所述液压缸的输出轴通过连杆组件与所述弧形夹爪的中部或靠近中部的位置相连接且能够推动所述弧形夹爪摆动。In the above-mentioned oil delivery arm catching and docking device, the number of the arc-shaped clamping jaws and the hydraulic cylinders are three and are evenly spaced along the circumferential direction of the
当需要对接的油管进入环形圈座二中,启动液压缸,在连杆组件的带动下,三个弧形夹爪固定住油管使油管在中间位置。输油臂在直线导杆的约束下只能做直线运动,从而完成对接。采用三个液压缸带动三个弧形夹爪捕捉输油管,可以适应不同尺寸的管道。When the oil pipe that needs to be docked enters the second annular ring seat, the hydraulic cylinder is activated, and driven by the connecting rod assembly, the three arc-shaped clamping jaws fix the oil pipe so that the oil pipe is in the middle position. The oil delivery arm can only move in a straight line under the constraint of the linear guide rod to complete the docking. Three hydraulic cylinders are used to drive three arc-shaped grippers to capture the oil pipeline, which can be adapted to pipelines of different sizes.
在上述的输油臂捕捉对接装置中,所述连杆组件包括固设在所述环形圈座二外侧的连接座二以及铰接在所述连接座二上的连杆一,所述液压缸的输出轴与所述连杆一的一端相铰接,所述连杆一的另一端铰接有连杆二,所述连杆二的端部与所述弧形夹爪的中部或靠近中部的位置相铰接。液压缸驱动部分采用四杆机构,结构简单紧凑,可靠性好。In the above-mentioned oil delivery arm catching and docking device, the connecting rod assembly includes a connecting
在上述的输油臂捕捉对接装置中,三个所述弧形夹爪的弯曲方向均沿所述环形圈座二的顺时针方向设置或者均沿所述环形圈座二的逆时针方向设置;所述弧形夹爪的中部具有沿其长度方向的条形贯穿槽,所述弧形夹爪的内端能够插入其相邻的一个弧形夹爪的条形贯穿槽内。In the above-mentioned oil delivery arm catching and docking device, the bending directions of the three arc-shaped clamping jaws are all set along the clockwise direction of the second annular ring seat or are all set along the counterclockwise direction of the second annular ring seat; The middle part of the arc-shaped clamping claw has a strip-shaped through-groove along its length direction, and the inner end of the arc-shaped clamping claw can be inserted into the strip-shaped through-groove of an adjacent arc-shaped clamping claw.
与现有技术相比,本实用新型中的输油臂捕捉对接装置自动化程度高,工作效率较高,依靠机械结构,简单紧凑,精准度高,不易出错。Compared with the prior art, the oil conveying arm catching and docking device in the utility model has a high degree of automation and high work efficiency, relies on a mechanical structure, is simple and compact, has high precision, and is not easy to make mistakes.
附图说明Description of drawings
图1是本输油臂捕捉对接装置的立体结构示意图一。FIG. 1 is a schematic diagram 1 of the three-dimensional structure of the oil delivery arm catching and docking device.
图2是本输油臂捕捉对接装置的立体结构示意图二。FIG. 2 is a second schematic diagram of the three-dimensional structure of the oil delivery arm catching and docking device.
图3是本输油臂捕捉对接装置的局部结构示意图。FIG. 3 is a schematic diagram of the partial structure of the oil delivery arm catching and docking device.
图中,1、环形圈座一;2、连接臂;21、连接环;21a、通孔;3、紧固圈;31、开口;4、直线导杆;41、凸缘;5、环形圈座二;6、弧形夹爪;61、条形贯穿槽;7、安装座;8、连接杆;9、锁紧螺栓;10、滑套;11、安装板;12、连接座一;13、连杆组件;13a、连接座二;13b、连杆一;13c、连杆二;14、液压缸。In the figure, 1, annular ring seat; 2, connecting arm; 21, connecting ring; 21a, through hole; 3, fastening ring; 31, opening; 4, linear guide rod; 41, flange; 5,
具体实施方式Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the present utility model combined with the accompanying drawings to further describe the technical solutions of the present utility model, but the present utility model is not limited to these embodiments.
如图1和图2所示,本输油臂捕捉对接装置包括环形圈座一1,环形圈座一1内壁上具有若干个沿其径向向其中部延伸的连接臂2,连接臂2上设有紧固圈3;环形圈座一1上沿其周向分布有若干个直线导杆4,直线导杆4均与环形圈座一1滑动连接且直线导杆4均沿环形圈座一1的轴线方向设置;直线导杆4的端部固连有环形圈座二5;环形圈座二5上沿其周向设有若干个弧形夹爪6,弧形夹爪6的外端铰接在环形圈座二5上,弧形夹爪6的内端伸向环形圈座二5的内部;环形圈座二5上沿其周向还设有若干个与弧形夹爪6一一对应的液压缸14,液压缸14的输出轴与弧形夹爪6相连接且液压缸14同时动作能够驱动所有弧形夹爪6的内端共同形成抱夹动作。本装置安装在大型输油臂上,环形圈座一1和环形圈座二5同轴设置,具体来说,环形圈座一1套设在输油臂上,通过紧固圈3进行锁紧固定。初始状态时,环形圈座二5远离环形圈座一1,弧形夹爪6呈张开状态;需要对接油管时,将油管接口穿过环形圈座二5以及若干个弧形夹爪6形成的抱圈内,然后通过液压缸14带动弧形夹爪6的内端共同形成抱夹动作来捕捉需要对接的油管接口;弧形夹爪6逐渐将油管接口夹持抱紧,输油臂或油管向前移动时,通过直线导杆4的导向作用,使其精准对接。本输油臂捕捉对接装置自动化工作,工作效率较高,结构简单紧凑,精准度高。As shown in Figures 1 and 2, the oil delivery arm catching and docking device includes an
作为优选,本实施例中连接臂2的数量为三个,三个连接臂2沿环形圈座一1的周向均匀间隔分布,连接臂2的外端固连在环形圈座一1的内壁上;连接臂2的内端固连在一起并形成具有通孔21a的连接环21;每个连接臂2靠近内端的侧面上均固设有安装座7,安装座7上铰接有伸向环形圈座一1中心的连接杆8,紧固圈3设置在三个连接杆8上。上述紧固圈3采用能够形变的金属材料制成,紧固圈3的一侧具有开口31,紧固圈3的开口31处设有锁紧螺栓9。作为优选紧固圈3采用铁、不锈钢或铝合金制成;通过紧固圈3能够实现输油臂与环形圈座一1稳定可靠的固定连接。Preferably, in this embodiment, the number of the connecting
如图2所示,环形圈座一1和环形圈座二5均呈环形板件,环形圈座一1与连接臂2一体成型,该结构简单紧凑,结实耐用。环形圈座一1和环形圈座二5的上述设计可以提高输油臂在风浪中对接的准确性和稳定性。As shown in FIG. 2 , the
如图2所示,作为优选,直线导杆4的数量为三个且沿环形圈座一1的周向均匀间隔分布,环形圈座一1的侧面固设有三个与直线导杆4一一对应的滑套10,直线导杆4的一端滑动插设在对应的滑套10内,直线导杆4的另一端穿过环形圈座一1与环形圈座二5固连。滑套10内还设有直线轴承,直线导杆4的一端端部具有与滑套10相限位抵靠的凸缘41;直线导杆4的另一端通过安装板11与环形圈座二5的侧面固连。弧形夹爪6和液压缸14的数量均为三个且沿环形圈座二5的周向均匀间隔分布,液压缸14的壳体通过连接座一12铰接在环形圈座二5的外侧,液压缸14的输出轴通过连杆组件13与弧形夹爪6的中部或靠近中部的位置相连接且能够推动弧形夹爪6摆动。当需要对接的油管进入环形圈座二5中,启动液压缸14,在连杆组件13的带动下,三个弧形夹爪6固定住油管使油管在中间位置。输油臂在直线导杆4的约束下只能做直线运动,从而完成对接。采用三个液压缸14带动三个弧形夹爪6捕捉输油管,可以适应不同尺寸的管道。As shown in FIG. 2 , preferably, the number of the linear guide rods 4 is three and is evenly spaced along the circumferential direction of the
如图3所示,连杆组件13包括固设在环形圈座二5外侧的连接座二13a以及铰接在连接座二13a上的连杆一13b,液压缸14的输出轴与连杆一13b的一端相铰接,连杆一13b的另一端铰接有连杆二13c,连杆二13c的端部与弧形夹爪6的中部或靠近中部的位置相铰接。液压缸14驱动部分采用四杆机构,结构简单紧凑,可靠性好。三个弧形夹爪6的弯曲方向均沿环形圈座二5的顺时针方向设置或者均沿环形圈座二5的逆时针方向设置;弧形夹爪6的中部具有沿其长度方向的条形贯穿槽61,弧形夹爪6的内端能够插入其相邻的一个弧形夹爪6的条形贯穿槽61内。As shown in FIG. 3 , the connecting
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or replace them in similar ways, but will not deviate from the spirit of the present invention or go beyond the appended claims the defined range.
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Assignee: Zhongnonghe Industrial Development (Zhejiang) Co.,Ltd. Assignor: Zhejiang Ocean University Contract record no.: X2022980027738 Denomination of utility model: A catching and docking device for oil transfer arm Granted publication date: 20220506 License type: Common License Record date: 20221215 |