CN216445615U - Stirring formula fibre washing device - Google Patents

Abstract

The utility model discloses a stirring type dyed fiber washing device, which belongs to the technical field of fiber treatment and comprises a peripheral safety frame, a steel plate fixing frame, a washing cylinder, a motor, a stirrer, a water inlet, a drain valve, a steam heating pipeline, a fiber and stirring paddle isolation plate and a controller. According to the utility model, the dyed fibers are bagged on the isolation plate, the controller is used for regulating the water addition until the fibers are submerged, the stirrer is started, the stirrer drives the water to flow between the fibers alternately, the floating color on the fibers is continuously washed by the water, and the uniformity and consistency of fiber washing are improved through the circulation process of water addition, stirring and drainage, so that the washing efficiency is improved, the fiber bubble fastness is improved, the equipment is simple, and the method is suitable for intermittent loose fiber dyeing and is more suitable for small-batch continuous fiber dyeing.

Description

Stirring formula fibre washing device

Technical Field

The utility model relates to the technical field of fiber treatment, in particular to a stirring type fiber washing device.

Background

The dyeing method of loose fibers is usually dye vat dyeing, which is intermittent dyeing, and comprises the steps of loading the loose fibers into a dyeing cage, then hoisting the loose fibers into the dyeing cage, dyeing by controlling temperature and time, washing the loose fibers in the same dyeing vat after dyeing is finished, wherein the washing times are more, and soaping is required, so that the cost is higher, the cleaning efficiency is low, and the energy consumption and the time consumption are reduced; and conventional rinsing machine is continuous rinsing machine generally, mainly comprises a plurality of rinsing tanks, constitute by a plurality of pairs of last roller and lower roll that set up from top to bottom in every rinsing tank, the lower roll then is located the surface of water, based on this kind of structure of rinsing machine, only surface fabric or cloth can wash, loose fiber is discontinuous, therefore can't use current rinsing machine to wash, loose fiber after the dyeing can only carry out holistic washing after being knitted into surface fabric or netting, need through multichannel washing, the washing effect is not good, the water consumption is huge, and according to the difference of dyestuff, still need carry out hot washing, alkali wash, soaping or even pickling, the washing cost is high.

For example, chinese patent application No. CN201420012281.8 discloses a shower-rolling type loose fiber washing machine, which comprises a cotton delivery roller, a delivery part and a spraying part, wherein the cotton delivery roller is located in front of the delivery part, the delivery part is composed of a guide belt, a roller and a driving roller, the guide belt is horizontally arranged, and the driving roller drives the guide belt to move synchronously with the cotton delivery roller; the spraying component is positioned above the conduction band and is used for cleaning loose fibers passing through the lower part of the conduction band; the roller is matched with the guide belt to extrude the loose fibers conveyed to the guide belt by the cotton conveying roller. The utility model discloses a continuous water washing device (CN201721359670.8), which comprises a feeding unit, 7 water washing units, a bucket falling unit, a feeding unit and a control unit, and realizes continuous water washing of strip fibers. However, the device has the disadvantages of complex equipment, long process, slow efficiency, high manual strength, more washing times, general washing quality, uneven fiber washing, long washing process time, and low washing efficiency, so that the industrial production efficiency is low. Therefore, the stirring type dyed fiber washing equipment is provided, the uniformity and consistency of fiber washing can be improved through a water adding-stirring-draining circulation process, the washing process is short, the washing efficiency is improved, the fiber bubble fastness is improved, and the equipment is simple. The dyeing method is not only suitable for intermittent loose fiber dyeing, but also more suitable for small-batch continuous fiber dyeing.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide extrusion type dyed fiber washing equipment to solve the problems of complex equipment, long process, low efficiency, high manual strength, more washing times, general washing quality, uneven fiber washing, long washing process time, reduction in washing efficiency and low industrial production efficiency in the background art.

In order to solve the technical problem, the utility model provides a stirring type fiber washing device, which comprises a peripheral safety frame and a washing cylinder arranged in the peripheral safety frame, wherein a water inlet communicated with the inside of the washing cylinder is fixedly arranged at a position, close to the top, of the side surface of the washing cylinder, a water outlet is arranged at the central position of the bottom of the washing cylinder, a drain valve is arranged on the water outlet, a stirring mechanism is arranged at the top of the peripheral safety frame, the stirring mechanism comprises a stirrer, the stirring end of the stirrer extends to a position, close to the bottom, of the washing cylinder, a partition plate is fixedly arranged in the washing cylinder, the stirring end of the stirrer is positioned below the partition plate, a plurality of water through holes are annularly and circumferentially arranged on the partition plate, the partition plate is a stainless steel plate, and the stirring mechanism further comprises a steel plate fixing frame fixed at the top of the peripheral safety frame, the stirrer comprises a steel plate fixing frame, a motor, a stirrer, a transmission assembly, a heat dissipation material and a motor, wherein the steel plate fixing frame is fixedly provided with the motor, the top end of the stirrer penetrates through the steel plate fixing frame and is in transmission connection with the driving end of the motor through the transmission assembly, and the surface of the steel plate fixing frame is made of the heat dissipation material and used for mounting the stirrer and the motor;

still install the control mechanism who is used for controlling rabbling mechanism on the peripheral safety frame, control mechanism includes the controller of fixed mounting on the peripheral safety frame, the display screen is installed in the front of controller, and one side of display screen is provided with the adjusting knob, just controller and motor signal connection, controller can control the drain valve and open and close, the rotational speed of motor and opening and close of steam conduit.

Preferably, still install steam conduit on the washing jar, steam conduit is located the below of division board, and the water inlet is used for adding water, and the outlet is used for the drainage, and steam conduit is used for heating, improves the washing efficiency.

Preferably, the agitator includes the (mixing) shaft and fixes the stirring rake in the (mixing) shaft bottom, it has cup jointed the protection axle to rotate on the (mixing) shaft, the protection axle is fixed in the central point department of putting of division board, just the (mixing) shaft runs through the protection axle setting, and the stirring rake can positive and negative operation, and the mobility of reinforcing water prevents that fibre and agitator from twining.

Preferably, four supporting columns are symmetrically and fixedly mounted at the bottom of the water washing cylinder, so that the whole cylinder body is stabilized.

Preferably, the peripheral safety frame is formed by welding a plurality of steel pipes, and plays a role in overall stability and safety guarantee.

Preferably, the controller is further connected with a small table plate for production recording.

Preferably, the steam pipeline surrounds a circle at the bottom of the water washing tank, and the steam pipeline is arranged on the outer side of the stirring paddle, and the stirring paddle rotates inside without contacting with the steam pipeline.

Compared with the related art, the utility model has the following beneficial effects:

this equipment can put the dyed fiber pocket on the division board, through the controller, adjusts to adding water to submerging the fibre, drives the flow of water through the agitator, makes water alternate between the fibre and flows, and the floating colour is constantly washed by water and is come down, through the circulation process who adds water-stirring-drainage, has improved fibre washing's homogeneity and uniformity, has improved washing efficiency, promotes fibre bubble fastness, and equipment is simple, not only is applicable to intermittent type formula loose fiber dyeing, more is fit for the continuous dyeing of small batch volume's fibre.

Drawings

FIG. 1 is a schematic structural view of an agitation type fiber washing apparatus;

FIG. 2 is a sectional view of a water washing tub in an agitation type fiber water washing apparatus.

Reference numbers in the figures: 1. a peripheral safety shelf; 2. a steel plate fixing frame; 3. a motor; 4. washing the jar with water; 5. a support pillar; 6. a water inlet; 7. a stirrer; 7-1, a stirring paddle; 7-2, protecting the shaft; 8. a controller; 9. a display screen; 10. an adjusting knob; 11. a small table plate; 12. a separator plate; 13. a steam line; 14. a water outlet; 15. and (4) draining the water valve.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

In the description of the present invention, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are referred to, they refer to the orientation or positional relationship shown in the drawings, and are used for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the description of the present invention, it should be noted that the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected unless otherwise explicitly stated or limited. Either mechanically or electrically. Either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Referring to the attached drawings 1-2 of the specification, a stirring type fiber washing device comprises a peripheral safety frame 1 and a washing cylinder 4 arranged in the peripheral safety frame 1, wherein a water inlet 6 communicated with the inside of the washing cylinder 4 is fixedly arranged at a position, close to the top, of the side surface of the washing cylinder 4, a water outlet 14 is arranged at the central position of the bottom of the washing cylinder 4, a drain valve 15 is arranged on the water outlet 14, a stirring mechanism is arranged at the top of the peripheral safety frame 1, the stirring mechanism comprises a stirrer 7, the stirring end of the stirrer 7 extends to a position, close to the bottom, of the washing cylinder 4, a partition plate 12 is fixedly arranged in the washing cylinder 4, the stirring end of the stirrer 7 is positioned below the partition plate 12, a plurality of water through holes are circumferentially arranged on the partition plate 12 in an annular manner, the stirring mechanism further comprises a steel plate fixing frame 2 fixed at the top of the peripheral safety frame 1, and a motor 3 is fixedly arranged on the steel plate fixing frame 2, the top end of the stirrer 7 penetrates through the steel plate fixing frame 2 and is in transmission connection with the driving end of the motor 3 through a transmission assembly, referring to the attached drawing 1 in the specification, the transmission assembly comprises a driving bevel gear fixed at the driving end of the motor 3, a transmission shaft is rotatably installed on the steel plate fixing frame 2, a driven bevel gear in transmission connection with the driving bevel gear is fixedly installed on the transmission shaft, the top end of the stirrer 7 is located above the steel plate fixing frame 2, transmission wheels are fixedly installed at the top end of the stirrer 7 and the end of the transmission shaft, and the two transmission wheels are in transmission connection through a transmission belt, so that the motor 3 is transmitted to the stirrer 7;

still install the control mechanism who is used for controlling rabbling mechanism on the peripheral safety frame 1, control mechanism includes controller 8 of fixed mounting on peripheral safety frame 1, and display screen 9 is installed in controller 8's front, and one side of display screen is provided with adjusting button 10, and controller 8 and motor 3 signal connection.

In the second embodiment, on the basis of the first embodiment, the steam pipeline 13 is further installed on the washing cylinder 4, the steam pipeline 13 is located below the partition plate 12, the electromagnetic valve is also installed on the steam pipeline 13, the controller 8 is in signal connection with the electromagnetic valve on the water inlet 6, the drain valve 15 and the electromagnetic valve on the steam pipeline 13, the water inlet 6 is used for adding water, the drain outlet 14 is used for draining water, and the steam pipeline 13 is used for heating, so that the washing efficiency is improved.

In the third embodiment, on the basis of the first embodiment, the stirrer 7 comprises a stirring shaft and a stirring paddle 7-1 fixed at the bottom end of the stirring shaft, a protective shaft 7-2 is rotatably sleeved on the stirring shaft, the protective shaft 7-2 is fixed at the central position of the partition plate 12, the stirring shaft penetrates through the protective shaft 7-2, and the stirring paddle 7-1 can rotate forward and backward to enhance the flowability of water; the protective shaft 7-2 prevents the fibers from entangling with the agitator 7.

In the fourth embodiment, on the basis of the first embodiment, four supporting columns 5 are symmetrically and fixedly installed at the bottom of the water washing cylinder 4, so that the whole cylinder body is stabilized.

In the fifth embodiment, on the basis of the first embodiment, the peripheral safety frame 1 is formed by welding a plurality of steel pipes, and plays a role in overall stability and safety guarantee.

In the sixth embodiment, on the basis of the first embodiment, a small table 11 is further connected to the controller 8 for production recording.

Seventh embodiment, on the basis of the first embodiment, the steam pipe 13 is surrounded by a circle at the bottom of the washing tank 4, and the steam pipe 13 is arranged outside the stirring paddle 7-1, and the stirring paddle 7-1 rotates inside without contacting with the steam pipe 13.

The working principle is as follows: when carrying out the washing, at first need pack into the cotton dyeing fibre cloth pocket sealed, put on division board 12, when adding water, adjusting button 10 on the start control ware 8, begin to add water from water inlet 6, starter motor 3 passes through drive assembly drive agitator 7 by motor 3 and begins the stirring, through 8 accommodate motor 3 of controller, adjust agitator 7's positive and negative stirring frequency then, corotation 10s promptly, reversal 10s, control washing time, if need heat, start steam conduit 13 and heat, after the washing, start 15 drainage of drain valve.

The specific implementation mode is as follows: 20kg of the dyed cotton fiber was washed with water, and put in a cloth bag and placed on the separator 12.

Firstly, the method comprises the following steps: bath ratio of 1: 6, feeding water into the water inlet 6, stirring for 5min, and discharging water by the drain valve 15;

II, secondly: bath ratio of 1: 6, feeding water into the water inlet 6, stirring for 5min, and discharging water by the drain valve 15;

thirdly, the method comprises the following steps: bath ratio of 1: 6, water enters from a water inlet 6, a steam pipeline 13 is started to heat to 80 ℃, stirring is carried out for 5min, and water is drained through a drain valve 15;

fourthly, the method comprises the following steps: bath ratio of 1: 6, water is fed from a water inlet 6, a steam pipeline 13 is started to heat to 95 ℃, soaping agent is added and stirred for 5min, and water is drained through a drain valve 15;

fifthly: bath ratio of 1: 6, water enters from a water inlet 6, a steam pipeline 13 is started to heat to 80 ℃, stirring is carried out for 5min, and water is drained through a drain valve 15;

sixthly, the method comprises the following steps: bath ratio of 1: and 6, water is fed from a water inlet 6, a steam pipeline 13 is started to heat to 45 ℃, a color fixing agent and a softening agent are added, stirring is carried out for 5min, and water is drained by a drain valve 15.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A stirring type fiber washing device is characterized by comprising a peripheral safety frame (1) and a washing cylinder (4) arranged in the peripheral safety frame (1), a water inlet (6) communicated with the inside of the washing tank (4) is fixedly arranged at the position of the side surface of the washing tank close to the top, a water outlet (14) is arranged at the central position of the bottom of the washing tank (4), a stirring mechanism is arranged at the top of the peripheral safety frame (1), the stirring mechanism comprises a stirrer (7), the stirring end of the stirrer (7) extends to the position of the washing tank (4) close to the bottom, a separation plate (12) is fixedly arranged in the water washing cylinder (4), the stirring end of the stirrer (7) is positioned below the separation plate (12), a plurality of water holes are circumferentially arranged on the isolation plate (12) in an annular manner, and a control mechanism for controlling the stirring mechanism is further installed on the peripheral safety frame (1).

2. The stirring type fiber washing device according to claim 1, wherein the stirring mechanism further comprises a steel plate fixing frame (2) fixed at the top of the peripheral safety frame (1), the motor (3) is fixedly mounted on the steel plate fixing frame (2), and the top end of the stirrer (7) penetrates through the steel plate fixing frame (2) and is in transmission connection with the driving end of the motor (3) through a transmission assembly.

3. An agitated fibre washing apparatus as claimed in claim 2, in which a steam pipe (13) is also mounted on the washing tank (4), the steam pipe (13) being located below the partition plate (12).

4. The stirring type fiber washing device according to claim 1, wherein the control mechanism comprises a controller (8) fixedly installed on the peripheral safety frame (1), a display screen (9) is installed on the front surface of the controller (8), and an adjusting button (10) is arranged on one side of the display screen.

5. An agitated fibre water washing apparatus as claimed in claim 1, in which a drain valve (15) is mounted to the drain (14).

6. The stirring type fiber washing device according to claim 4, wherein the stirrer (7) comprises a stirring shaft and a stirring paddle (7-1) fixed at the bottom end of the stirring shaft, a protective shaft (7-2) is rotatably sleeved on the stirring shaft, the protective shaft (7-2) is fixed at the central position of the partition plate (12), and the stirring shaft penetrates through the protective shaft (7-2).

7. The stirring type fiber washing device as claimed in claim 1, wherein four supporting columns (5) are symmetrically and fixedly installed at the bottom of the washing cylinder (4).

8. The stirring type fiber washing device according to claim 1, wherein the peripheral safety frame (1) is formed by welding a plurality of steel pipes.

9. An agitated fibre washing apparatus as claimed in claim 3, in which the steam conduit (13) is arranged around the bottom of the washing tank (4) and the steam conduit (13) is arranged outside the paddles (7-1).

10. An agitated fibre washing apparatus as claimed in claim 4, in which a small table (11) is also attached to the controller (8).

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