CN216434105U

CN216434105U - Nondestructive testing device for ring forging

Info

Publication number: CN216434105U
Application number: CN202122855213.0U
Authority: CN
Inventors: 何成铭; 孙斌; 严元生
Original assignee: Changzhou Shuangsheng Precision Forging Co ltd
Current assignee: Changzhou Shuangsheng Precision Forging Co ltd
Priority date: 2021-11-21
Filing date: 2021-11-21
Publication date: 2022-05-03
Anticipated expiration: 2031-11-21

Abstract

The utility model discloses a ring forging nondestructive test device, the loach carrying platform comprises a supporting fram, the forward transmission band, first motor, reverse transmission band, the second motor, the detection case, blowing baffle and turn-over mechanism, turn-over mechanism has been set up through forward transmission band right-hand member, and reverse transmission band has been set up at forward transmission band rear side, the forward transmission band carries out the transmission of same orientation to the ring forging, make the ring forging carry out automated inspection through the detection case, and will overturn to the reverse transmission area through the ring forging of forward transmission band through turn-over mechanism, the ring forging transmission after will turning over detects through the detection case through reverse transmission band, overturn automatically to the ring forging, carry out comprehensive scanning detection to the ring forging, increase the automation effect to ring forging detection, reduce artificial manual operation.

Description

Nondestructive testing device for ring forging

Technical Field

The utility model relates to a relevant field of check out test set specifically is a ring rolling spare nondestructive test device.

Background

The ring forging is rolled into a round shape, the dimensional tolerance of a product can be basically controlled, the turning amount is reduced, the technical requirement of the ring forging is that one hundred percent of nondestructive inspection is qualified, the ring forging is manually held by a detection instrument for detection in the past, and the nondestructive inspection time of one ring forging is extremely long.

The existing automatic detection is carried out on the ring forging through a sensor and an image scanning technology, the ring forging is transmitted and moved through a transmission band, the ring forging is transmitted and detected through the transmission band, the bottom of the ring forging is supported through the transmission band, the ring forging needs to be manually turned over and then transmitted and detected again, the ring forging is comprehensively detected, the manual turning is adopted to increase the use of human resources, and the detection efficiency of the ring forging is reduced.

SUMMERY OF THE UTILITY MODEL

Therefore, in order to solve the above insufficiency, the utility model provides a ring rolling spare nondestructive test device here.

The utility model is realized in such a way, construct a ring forging nondestructive test device, the device comprises a support frame, a reverse transmission belt and a turnover mechanism, a forward transmission belt is fixed on the front side of the top end of the support frame, a first motor is installed on the left side of the front end of the forward transmission belt, a discharge guide plate is fixed on the left side of the top end of the forward transmission belt, a reverse transmission belt is fixed on the rear side of the top end of the support frame, a detection box is installed on the middle parts of the top ends of the forward transmission belt and the reverse transmission belt, the turnover mechanism is fixed on the right end of the forward transmission belt, the turnover mechanism comprises an outer frame, a movable turnover plate, a right baffle, a support bottom plate, a support rod and a drive structure, a movable turnover plate is embedded in the middle part of the outer frame, the right baffle is fixed on the right side of the top end of the outer frame, the support bottom plate is fixed on the front side of the outer frame, the support rod is fixed on the left side and the right side of the outer frame bottom, and bracing piece rear end and reverse transmission band fixed connection, the activity turns over the board bottom and is connected with drive structure, and drive mechanism bottom and reverse transmission band fixed connection, frame left end and forward transmission band fixed connection, and frame rear end and reverse transmission band fixed connection.

Preferably, the movable turning plate comprises a rotating plate, a front baffle, a rear baffle and a hinge, the front end of the rotating plate is fixedly connected with the front baffle, the rear side of the top end of the rotating plate is fixedly connected with the rear baffle, the rear end of the bottom of the rotating plate is rotatably connected with a reverse transmission belt through the hinge, the bottom end of the rotating plate is connected with a driving mechanism, and the rotating plate is embedded into the outer frame.

Preferably, the driving structure comprises an electric telescopic rod, a fixed rotating shaft, a fixed supporting plate and a movable rotating shaft, the bottom end of the electric telescopic rod is rotatably connected with the fixed supporting plate through the fixed rotating shaft, the top end of the electric telescopic rod is rotatably connected with the rotating plate through the movable rotating shaft, and the rear end of the fixed supporting plate is fixedly connected with the reverse conveying belt.

Preferably, the reverse transmission belt is arranged at the rear side of the forward transmission belt, and the height of the reverse transmission belt is lower than that of the forward transmission belt.

Preferably, the inner wall of the outer frame is attached to the rotating plate, and the rotating plate and the top end surface of the outer frame form the same plane.

Preferably, the supporting bottom plate is transversely arranged, and the top end face of the supporting bottom plate is attached to the rotating plate.

Preferably, fixed pivot and activity pivot surface all are smooth form, and electric telescopic handle both ends inner wall respectively with activity pivot and the laminating of fixed pivot around and.

Preferably, the electric telescopic rod is arranged in an inclined manner, and the electric telescopic rod is inclined downwards from front to back.

The utility model has the advantages of as follows: the utility model discloses an improve and provide a ring rolling spare nondestructive test device here, compare with equipment of the same type, have following improvement:

a ring forging nondestructive test device, through having set up turn-over mechanism at forward transmission band right-hand member, and set up reverse transmission band at forward transmission band rear side, the forward transmission band carries out the transmission of same orientation to the ring forging, make the ring forging carry out automated inspection through the detection case, and through turn-over mechanism with the ring forging that passes through the forward transmission band overturn to the reverse transmission area on, ring forging transmission after will turning over through reverse transmission band detects through the detection case, overturn automatically to the ring forging, carry out comprehensive scanning to the ring forging and detect, increase the automation effect to the ring forging detection, reduce artificial manual operation.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the present invention;

fig. 3 is a schematic structural view of the turn-over mechanism of the present invention;

FIG. 4 is a schematic view of the movable turnover plate of the present invention;

fig. 5 is a right sectional view of the driving structure of the present invention.

Wherein: the device comprises a support frame-1, a forward transmission belt-2, a first motor-3, a reverse transmission belt-4, a second motor-5, a detection box-6, a material placing guide plate-7, a turn-over mechanism-8, an outer frame-81, a movable turn-over plate-82, a right baffle-83, a support bottom plate-84, a support rod-85, a driving structure-86, a rotating plate-821, a front baffle-822, a rear baffle-823, a hinge-824, an electric telescopic rod-861, a fixed rotating shaft-862, a fixed support plate-863 and a movable rotating shaft-864.

Detailed Description

The present invention will be described in detail with reference to the accompanying fig. 1-5, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 and 2, the present invention provides a ring forging nondestructive testing device through improvement, which comprises a support frame 1, a reverse transmission belt 4 and a turnover mechanism 8, wherein a forward transmission belt 2 is fixed on the front side of the top end of the support frame 1, a first motor 3 is installed on the left side of the front end of the forward transmission belt 2, a discharge guide 7 is fixed on the left end of the top of the forward transmission belt 2, a reverse transmission belt 4 is fixed on the rear side of the top end of the support frame 1, a testing box 6 is installed in the middle of the top ends of the forward transmission belt 2 and the reverse transmission belt 4, the turnover mechanism 8 is fixed on the right end of the forward transmission belt 2, the reverse transmission belt 4 is arranged on the rear side of the forward transmission belt 2, and the height of the reverse transmission belt 4 is lower than that of the forward transmission belt 2, the ring forging is conveyed from left to right through the forward conveying belt 2, and the ring forging turned over through the turning-over mechanism 8 is conveyed from right to left through the reverse conveying belt 4.

Referring to fig. 3, the present invention provides a nondestructive testing device for ring forgings through improvement, the turn-over mechanism 8 includes an outer frame 81, a movable turn-over plate 82, a right baffle 83, a supporting bottom plate 84, a supporting rod 85 and a driving structure 86, the movable turn-over plate 82 is embedded in the middle of the outer frame 81, the right baffle 83 is fixed on the right side of the top end of the outer frame 81, the supporting bottom plate 84 is fixed on the front side of the bottom end of the outer frame 81, the supporting rods 85 are fixed on the left and right sides of the bottom end of the outer frame 81, the rear end of the supporting rod 85 is fixedly connected with a reverse transmission belt 4, the bottom end of the movable turn-over plate 82 is connected with the driving structure 86, the bottom end of the driving mechanism 86 is fixedly connected with the reverse transmission belt 4, the left end of the outer frame 81 is fixedly connected with the forward transmission belt 2, the rear end of the outer frame 81 is fixedly connected with the reverse transmission belt 4, the inner wall of the outer frame 81 is attached to a rotating plate 821, and the rotating plate 821 are coplanar, so that the ring forgings can slide rightwards, the annular forging is supported by the outer frame 81 and the rotating plate 821, the supporting base plate 84 is transversely arranged, and the top end surface of the supporting base plate 84 is attached to the rotating plate 821 to limit the downward rotation of the rotating plate 821.

Please refer to fig. 4, the utility model provides a ring rolling spare nondestructive test device here through the improvement, activity turns over board 82 and includes rotating plate 821, preceding baffle 822, backplate 823 and hinge 824, rotating plate 821 front end and preceding baffle 822 fixed connection, rotating plate 821 top rear side and backplate 823 fixed connection, rotating plate 821 bottom rear end is connected with reverse transmission band 4 rotation through hinge 824, rotating plate 821 bottom is connected with actuating mechanism 86, rotating plate 821 imbeds to in the frame 81.

Please refer to fig. 5, the utility model provides a ring forging nondestructive test device here through the improvement, drive structure 86 includes electric telescopic handle 861, fixed pivot 862, fixed extension board 863 and activity pivot 864, the electric telescopic handle 861 bottom is rotated with fixed extension board 863 through fixed pivot 862 and is connected, the electric telescopic handle 861 top is rotated with rotating plate 821 through activity pivot 864 and is connected, fixed extension board 863 rear end and reverse transmission band 4 fixed connection, fixed pivot 862 and activity pivot 864 surface all are smooth, and electric telescopic handle 861 front and back both ends inner wall laminates with activity pivot 864 and fixed pivot 862 respectively, the removal orbit to electric telescopic handle 861 is restricted, electric telescopic handle 861 is the slope setting, and electric telescopic handle 861 is by preceding to backward down dip, promote rotating plate 821 to upwards rotate through the hinge 824 when making electric telescopic handle 861 extend.

The utility model provides a nondestructive testing device for ring forgings through improvement, and the working principle is as follows;

firstly, before use, the device is firstly placed on a required plane position through a support frame 1, and then the power connection ports of a first motor 3, a second motor 5 and a detection box 6 are connected with control equipment with an external power supply;

secondly, when the device is used, a ring forging to be detected slides into the forward transmission belt 2 through the material placing guide plate 7, the first motor 3 is controlled to drive the forward transmission belt 2 to rotate, the ring forging is transmitted from left to right through the forward transmission belt 2, the ring forging passes through the detection box 6, and the detection box 6 automatically detects the ring forging through a sensor and an image scanning technology;

thirdly, after the top of the ring forging is detected, the ring forging is transmitted to an outer frame 81 and a movable turning plate 82 of a turnover mechanism 8 through a forward transmission belt 2, the right movement of the ring forging is limited through a right baffle 83 on the right side of the outer frame 81, then an electric telescopic rod 861 is controlled to extend, the electric telescopic rod 861 inclines downwards from front to back, when the electric telescopic rod 861 extends, a rotating plate 821 is pushed to rotate upwards through a hinge 824, the upper end and the lower end of the electric telescopic rod 861 rotate along a movable rotating shaft 864 and a fixed rotating shaft 862 respectively, the rotating plate 821 rotates upwards to drive the ring forging to rotate backwards, the rotating plate 821 supports the ring forging through a front baffle 822 and a rear baffle 823 on the front side and the rear side, after the rotating plate 821 rotates upwards to a certain angle, the turnover face of the ring forging falls onto a reverse transmission belt 4, the reversed ring forging is transmitted leftwards through the detection box 6 to be detected through the reverse transmission belt 4, and the ring forging after the detection is finished is discharged through the left end of the reverse transmission belt 4, the ring forging is automatically overturned, the ring forging is subjected to comprehensive scanning detection, and the automatic effect of detecting the ring forging is improved.

The utility model discloses an improvement provides a ring rolling spare nondestructive test device, through having set up turn-over mechanism 8 at 2 right-hand members of forward transmission band, and set up reverse transmission band 4 in 2 rear sides of forward transmission band, forward transmission band 2 carries out the transmission of same orientation to the ring rolling spare, make the ring rolling spare carry out automated inspection through detection case 6, and through turn-over mechanism 8 will overturn to reverse transmission band 4 through the ring rolling spare of forward transmission band 2 on, ring rolling spare transmission after the turn-over detects through detection case 6 through reverse transmission band 4, overturn automatically to the ring rolling spare, carry out comprehensive sweeping and detect to the ring rolling spare, increase the automation effect to ring rolling spare detection, reduce artificial manual operation.

The basic principle and the main characteristics of the utility model and the advantages of the utility model have been shown and described above, and the utility model discloses the standard part that uses all can purchase from the market, and dysmorphism piece all can be customized according to the record of the description with the drawing, and the concrete connection mode of each part all adopts conventional means such as ripe bolt rivet among the prior art, welding, and machinery, part and equipment all adopt prior art, conventional model, and conventional connection mode in the prior art is adopted in addition to circuit connection, and the details are not repeated here.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The nondestructive testing device for the ring forging comprises a support frame (1), wherein a forward transmission belt (2) is fixed on the front side of the top end of the support frame (1), a first motor (3) is installed on the left side of the front end of the forward transmission belt (2), and a discharge guide plate (7) is fixed on the left end of the top of the forward transmission belt (2);

the method is characterized in that: the automatic turnover device is characterized by further comprising a reverse conveying belt (4) and a turnover mechanism (8), wherein the reverse conveying belt (4) is fixed on the rear side of the top end of the support frame (1), a detection box (6) is installed in the middle of the top ends of the forward conveying belt (2) and the reverse conveying belt (4), the turnover mechanism (8) is fixed on the right end of the forward conveying belt (2), the turnover mechanism (8) comprises an outer frame (81), a movable turnover plate (82), a right baffle plate (83), a support bottom plate (84), a support rod (85) and a driving structure (86), the movable turnover plate (82) is embedded in the middle of the outer frame (81), the right baffle plate (83) is fixed on the right side of the top end of the outer frame (81), the support bottom plate (84) is fixed on the front side of the bottom end of the outer frame (81), the support rods (85) are fixed on the left side and the right side of the bottom end of the outer frame (81), and the rear end of the support rod (85) is fixedly connected with the reverse conveying belt (4), the bottom end of the movable turning plate (82) is connected with the driving structure (86), the bottom end of the driving mechanism (86) is fixedly connected with the reverse conveying belt (4), the left end of the outer frame (81) is fixedly connected with the forward conveying belt (2), and the rear end of the outer frame (81) is fixedly connected with the reverse conveying belt (4).

2. The nondestructive testing device for ring forgings according to claim 1, characterized in that: activity turns over board (82) and includes rotor plate (821), preceding baffle (822), backplate (823) and hinge (824), rotor plate (821) front end and preceding baffle (822) fixed connection, rotor plate (821) top rear side and backplate (823) fixed connection, rotor plate (821) bottom rear end is passed through hinge (824) and is rotated with reverse transmission band (4) and be connected, rotor plate (821) bottom is connected with actuating mechanism (86), rotor plate (821) imbeds to in frame (81).

3. The nondestructive testing device for ring forgings according to claim 1, characterized in that: the driving structure (86) comprises an electric telescopic rod (861), a fixed rotating shaft (862), a fixed support plate (863) and a movable rotating shaft (864), wherein the bottom end of the electric telescopic rod (861) is rotatably connected with the fixed support plate (863) through the fixed rotating shaft (862), the top end of the electric telescopic rod (861) is rotatably connected with the rotating plate (821) through the movable rotating shaft (864), and the rear end of the fixed support plate (863) is fixedly connected with the reverse transmission belt (4).

4. The nondestructive testing device for ring forgings according to claim 1, characterized in that: the reverse transmission band (4) is arranged on the rear side of the forward transmission band (2), and the height of the reverse transmission band (4) is lower than that of the forward transmission band (2).

5. The nondestructive testing device for ring forgings according to claim 1, characterized in that: the inner wall of the outer frame (81) is attached to the rotating plate (821), and the top end surfaces of the rotating plate (821) and the outer frame (81) are in the same plane.

6. The nondestructive testing device for ring forgings according to claim 1, characterized in that: the supporting bottom plate (84) is transversely arranged, and the top end face of the supporting bottom plate (84) is attached to the rotating plate (821).

7. The nondestructive testing device for ring forgings according to claim 3, characterized in that: the surfaces of the fixed rotating shaft (862) and the movable rotating shaft (864) are smooth, and the inner walls of the front end and the rear end of the electric telescopic rod (861) are respectively attached to the movable rotating shaft (864) and the fixed rotating shaft (862).

8. The nondestructive testing device for ring forgings according to claim 3, characterized in that: the electric telescopic rod (861) is obliquely arranged, and the electric telescopic rod (861) is downwards inclined from front to back.