CN216423939U

CN216423939U - Wire inlay mould for metal processing by applying enamel process

Info

Publication number: CN216423939U
Application number: CN202122010565.6U
Authority: CN
Inventors: 黄开保
Original assignee: Shenzhen Seven Color Enamel Technology Co ltd
Current assignee: Shenzhen Seven Color Enamel Technology Co ltd
Priority date: 2021-08-25
Filing date: 2021-08-25
Publication date: 2022-05-03
Anticipated expiration: 2031-08-25

Abstract

The utility model discloses an use mould of wires inlaying that metalworking of enamel technology was used, including processing main part and the mechanism of wires inlaying, processing main part internally mounted has the mechanism of wires inlaying that is used for the wire inlay clip, the mechanism of wires inlaying includes workstation, telescopic link, double tooth board, gusset, driven gear, transfer line and chuck, the telescopic link is installed on the workstation right side. The wire inlay mould for metal processing of the enamel process is provided, the wire inlay mould is designed for some common patterns such as auspicious clouds, the efficiency is effectively improved, and in addition, the straightening and butt joint processes after wire inlay are necessary in the wire inlay process, so that the wire inlay equipment provided by the utility model has the advantages of higher automation degree and stronger applicability.

Description

Wire inlay mould for metal processing by applying enamel process

Technical Field

The utility model relates to a metal wire inlay technical field specifically is a wire inlay mould that metalworking of applied enamel technology was used.

Background

The wire inlay is the most key decoration process in cloisonne manufacturing, one of the traditional ancient metalworking processes, and the wire inlay is called by inlaying gold and silver or other metal filaments on a ware according to the bent and bent turn of ink-like patterns, inlaying patterns and welding the patterns on the ware in an adhering way.

The conventional metal wire inlay equipment has the following common problems: wire inlay is one of the main manufacturing processes of cloisonne, and is usually formed by manually bending a metal wire according to a pattern design draft, but some common patterns such as auspicious clouds and the like still adopt a pure manual manufacturing mode, so that the efficiency is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an use mould of wires inlay that metalworking of enamel technology was used to solve the wire inlay that proposes in the above-mentioned background art and regard as one of the main preparation processes of cloisonne, it is usually many to buckle the wire by manual contrast pattern design manuscript and form, but some types still adopt pure manual preparation mode like common patterns such as auspicious clouds, do not avoid appearing the user demand problem of inefficiency.

In order to achieve the above object, the utility model provides a following technical scheme: including processing main part and wire inlay mechanism, processing main part internally mounted has the wire inlay mechanism that is used for wire inlay clip, wire inlay mechanism includes workstation, telescopic link, double tooth board, gusset, driven gear, transfer line and chuck, the telescopic link is installed on the workstation right side, and telescopic link left side output installs double tooth board, double tooth board both sides flank all outwards, and the inside fixed mounting of double tooth board has the gusset, driven gear is installed in the outside meshing of double tooth board, and is connected with the transfer line bottom the driven gear, the chuck is installed to transfer line bottom output, and driven gear passes through the transfer line and constitutes the transmission with the chuck and be connected.

Preferably, wire inlay mechanism still includes push rod, template, gomphosis groove, removal round pin and the end of inlaying wire, the push rod is installed to workstation upper left corner, and installs the template bottom the push rod, the template passes through the bolt and installs in workstation left side constitution can dismantle the connection, and the inside gomphosis groove of having seted up of template, the inside movable mounting of gomphosis groove has the removal round pin, and removes round pin bottom output and install the end of inlaying wire.

Preferably, the processing main body comprises a base, a side plate, a rail and a vertical platform, the side of the middle of the base is fixedly provided with the side plate, the workbench is fixedly arranged on the inner side of the top of the side plate, the middle of the base is fixedly provided with the rail, and the end face of the left side of the base is fixedly provided with the vertical platform.

Preferably, the processing main part still includes servo motor, lead screw, limiting plate, sliding seat and suction head, the platform externally mounted has servo motor, and servo motor right side output installs the lead screw, the limiting plate is installed to lead screw right side end, and the outside meshing of lead screw installs the sliding seat, the suction head is installed at the sliding seat top.

Preferably, a feeding mechanism for straightening feeding is installed on the right end face of the base and comprises a base, a feeding end and a spool, the feeding end is arranged on the right end face of the base, the base is fixedly installed on the right end face of the base, the spool is rotatably installed inside the base, and the spool is vertically and alternately arranged in the feeding direction of the feeding end.

Preferably, feeding mechanism still includes bearing, discharge gate, slide and cuts the sword, the I-shaped wheel mid-mounting has the bearing, the discharge gate has been seted up to base left side terminal surface, and base upper left corner fixed mounting has the slide, the inside slidable mounting of slide has the sword of cutting, and cuts sword bottom cutting edge face just to discharge gate ejection of compact direction.

Compared with the prior art, the beneficial effects of the utility model are that: the wire inlay mould for metal processing of the enamel process is provided, the wire inlay mould is designed for some common patterns such as auspicious clouds, the efficiency is effectively improved, and in addition, the straightening and butt joint processes after wire inlay are necessary in the wire inlay process, so that the wire inlay equipment provided by the utility model has the advantages of higher automation degree and stronger applicability.

1. The utility model discloses a setting of processing subject, start the outside servo motor of stand, the lead screw of servo motor drive right side output rotates, the outside meshing of lead screw installs the sliding seat, the sliding seat is located the orbital guide effect in base middle part and transversely slides down in the rotation stroke of lead screw, the biggest transverse stroke of sliding seat receives the restriction of lead screw right side end limiting plate, start the suction head when the sliding seat moves to the lead screw end and realize the absorption to the wire of feeding mechanism discharge gate exhaust, servo motor can reverse afterwards, make the sliding seat lie in the track under the lead screw drive and roll back, until the wire of presetting processing length is pulled out by the discharge gate, inlay the chuck that the silk mechanism bottom is connected through the transfer line and realize the centre gripping to the partial wire of ejection of compact;

2. the utility model discloses a setting of wire inlay mechanism, workstation fixed mounting is inboard at the curb plate top, wire inlay end centre gripping wire one end of shift pin bottom output, the user starts the push rod, the push rod promotes the shift pin to be located the gomphosis inslot that the template openly seted up and removes, make wire inlay end follow the corner of shift pin and remove the realization shape of inlaying to the wire, make the wire finally inlay the pattern that the gomphosis groove corresponds the mould appearance on the template, the template is fixed in the workstation left side through the bolt, the user can change the template of different patterns according to the user demand, after accomplishing the process of inlaying the wire, the user drives driven gear that the two-tooth board meshing transmission both sides rotationally installed through the launch of telescopic link, the guarantee structural rigidity is seted up to the inside gusset of two-tooth board in order to ensure the synchronous drive to driven gear of both sides, under the rotation of driven gear of both sides, the chuck at wire both ends is held originally, the metal wire butt joint process is realized by synchronously rotating inwards under the action of the transmission rod, so that a set of complete straightening, wire pinching and butt joint process is completed, and the manufacturing efficiency is greatly improved;

3. the utility model discloses a feeding mechanism's setting, the user sends into feeding mechanism with the feed end that the wire material was seted up via the base right side, the inside crisscross distribution that is located feed end direction of feed in of base has the I-shaped wheel, and the I-shaped wheel passes through the bearing and rotates and install inside the base, the discharge gate that the wire was seted up by base left side terminal surface after the I-shaped wheel flare-out is discharged, the user is through the application of processing the main part this moment, launch the sword that cuts that discharge gate top end face passes through the vertical installation of slide this moment, make cut the sword decline and realize cuting of discharge gate wire via its blade face, the required length wire that predetermines of so far single production accomplishes the ejection of compact of flare-out and cuts, the wire butt joint operation of inlaying of the mechanism of conveniently following-up.

Drawings

FIG. 1 is a front view of the main body of the present invention;

fig. 2 is a schematic top view of the wire inlay mechanism of the present invention;

fig. 3 is a schematic view of the front view internal structure of the feeding mechanism of the present invention.

In the figure: 1. processing the main body; 101. a base; 102. a side plate; 103. a track; 104. standing; 105. a servo motor; 106. a screw rod; 107. a limiting plate; 108. a sliding seat; 109. a suction head; 2. wire inlaying mechanism; 201. a work table; 202. a telescopic rod; 203. a double toothed plate; 204. a rib plate; 205. a driven gear; 206. a transmission rod; 207. a chuck; 208. a push rod; 209. a template; 210. a fitting groove; 211. a moving pin; 212. wire pinching ends; 3. a feeding mechanism; 301. a base; 302. a feeding end; 303. a spool; 304. a bearing; 305. a discharge port; 306. a slideway; 307. a cutting knife.

Detailed Description

As shown in fig. 1, a wire inlay mold for metal processing by applying an enamel process, a processing main body 1 includes a base 101, a side plate 102, a rail 103 and a standing platform 104, the side surface of the middle of the base 101 is fixedly provided with the side plate 102, a workbench 201 is fixedly arranged on the inner side of the top of the side plate 102, the middle of the base 101 is fixedly provided with the rail 103, the left end surface of the base 101 is fixedly provided with the standing platform 104, the processing main body 1 further includes a servo motor 105, a screw rod 106, a limiting plate 107, a sliding seat 108 and a suction head 109, the servo motor 105 is arranged outside the standing platform 104, the screw rod 106 is arranged at the right output end of the servo motor 105, the limiting plate 107 is arranged at the right end of the screw rod 106, a user starts the servo motor 105 outside the standing platform 104 through the application of the processing main body 1, the servo motor 105 drives the screw rod 106 at the right output end to rotate, the sliding seat 108 is arranged outside the screw rod 106 in a meshing manner, and the sliding seat 108 is arranged at the outer side of the sliding seat 108 under the guiding effect of the rail 103 arranged in the middle of the base 101 in the rotating stroke of the screw rod 106 The maximum transverse stroke of the sliding seat 108 is limited by a limiting plate 107 at the right end of the screw rod 106, the sliding seat 108 is installed outside the screw rod 106 in a meshed mode, the suction head 109 is installed at the top of the sliding seat 108, when the sliding seat 108 moves to the tail end of the screw rod 106, the suction head 109 is started to absorb metal wires discharged from a discharge port 305 of the feeding mechanism 3, the servo motor 105 is immediately reversed, the sliding seat 108 is located in the track 103 under the driving of the screw rod 106 to retreat until the metal wires with preset processing length are pulled out from the discharge port 305, and the clamping head 207 connected with the bottom of the wire inlaying mechanism 2 through the transmission rod 206 clamps the metal wires of the discharge portion.

As shown in fig. 2, a wire pinching mechanism 2 for pinching wires is installed inside a processing main body 1, the wire pinching mechanism 2 includes a workbench 201, a telescopic rod 202, a double-toothed plate 203, a rib plate 204, a driven gear 205, a transmission rod 206 and a chuck 207, the telescopic rod 202 is installed on the right side of the workbench 201, the double-toothed plate 203 is installed on the output end on the left side of the telescopic rod 202, the tooth surfaces on both sides of the double-toothed plate 203 are outward, the rib plate 204 is fixedly installed inside the double-toothed plate 203, the driven gear 205 is installed on the outer portion of the double-toothed plate 203 in a meshed manner, the transmission rod 206 is connected to the bottom of the driven gear 205, the chuck 207 is installed on the output end on the bottom of the transmission rod 206, the driven gear 205 and the chuck 207 form a transmission connection through the transmission rod 206, the wire pinching mechanism 2 further includes a push rod 208, a template 209, a tabling groove 210, a moving pin 211 and a wire pinching end 212, the push rod 208 is installed on the upper left of the workbench 201, and the bottom of the corner of the push rod 208 is installed with a template 209, the template 209 is installed on the left side of the workbench 201 through bolts to form detachable connection, the workbench 201 is fixedly installed on the inner side of the top of the side plate 102, a wire pinching end 212 of an output end at the bottom of the movable pin 211 clamps one end of a metal wire, a user starts the push rod 208, the push rod 208 pushes the movable pin 211 to be located in an embedding groove 210 formed in the front of the template 209 to move, the wire pinching end 212 moves along with the rotation angle of the movable pin 211 to realize wire pinching on the metal wire, the metal wire is finally pinched into a pattern, corresponding to a pattern, of the embedding groove 210 in the template 209, the template 209 is fixed on the left side of the workbench 201 through bolts, the user can replace the template 209 with different patterns according to use requirements, the embedding groove 210 is formed in the template 209, the movable pin 211 is movably installed in the embedding groove 210, the wire pinching end 212 is installed at the output end at the bottom of the movable pin 211, and after a wire pinching process is completed, the user starts the telescopic rod 202, order about double tooth board 203 to mesh the driven gear 205 that the transmission both sides rotated the installation, the setup of the inside gusset 204 of double tooth board 203 ensures that structural rigidity is in order to ensure the synchronous drive to the driven gear 205 of both sides, under the rotation of the driven gear 205 of both sides, the chuck 207 at wire both ends is held to the original centre gripping, synchronous rotatory inwards under the effect of transfer line 206, the butt joint process of the wire that the realization was nipped and was accomplished, this time one set of complete is straightened, the wire nipped and the butt joint process is accomplished, greatly improve the production efficiency.

As shown in fig. 3, a feeding mechanism 3 for straightening and feeding is installed on the right end face of the base 101, the feeding mechanism 3 includes a base 301, a feeding end 302 and a spool 303, the feeding end 302 is installed on the right end face of the base 301, the base 301 is fixedly installed on the right end face of the base 101, the spool 303 is rotatably installed inside the base 301, and the spools 303 are staggered up and down in the feeding direction of the feeding end 302, the feeding mechanism 3 further includes a bearing 304, a discharging port 305, a slide way 306 and a cutting knife 307, the bearing 304 is rotatably installed in the middle of the spool 303, the discharging port 305 is installed on the left end face of the base 301, a user feeds a metal wire material into the feeding mechanism 3 through the feeding end 302 installed on the right side of the base 301, the spools 303 are distributed in the feeding direction of the feeding end 302 inside the base 301 in a staggered manner, the spool 303 is rotatably installed inside the base 301 through the bearing 304, the metal wire is discharged through the discharging port 305 installed on the left end face of the base 301 after being straightened by the spool 303, and the slide way 306 is fixedly installed at the upper left corner of the base 301, the cutting knife 307 is installed inside the slide way 306 in a sliding mode, the edge surface of the bottom of the cutting knife 307 is opposite to the discharging direction of the discharging port 305, the cutting knife 307 which is installed on the end surface of the top of the discharging port 305 in the longitudinal direction through the slide way 306 is started, so that the cutting knife 307 descends and cuts the metal wire of the discharging port 305 through the edge surface of the cutting knife, the metal wire with the preset length required by single production is straightened and discharged and cut, and subsequent wire pinching and butting operation of the wire pinching mechanism 2 is facilitated.

The working principle is as follows: when the wire inlay die for metal processing applying the enamel process is used, a user sends a metal wire material into the feeding mechanism 3 through the feeding end 302 arranged on the right side of the base 301, the spool 303 is distributed in the feeding direction of the feeding end 302 in the base 301 in a staggered manner, the spool 303 is rotatably installed in the base 301 through the bearing 304, the metal wire is straightened by the spool 303 and then discharged from the discharging port 305 arranged on the left end face of the base 301, at the moment, the user starts the servo motor 105 outside the vertical table 104 through the application of the processing main body 1, the servo motor 105 drives the screw rod 106 at the output end on the right side to rotate, the sliding seat 108 is installed outside the screw rod 106 in a meshed manner, the sliding seat 108 transversely slides under the guiding action of the rail 103 in the middle of the base 101 in the rotating stroke of the screw rod 106, and the maximum transverse stroke of the sliding seat 108 is limited by the limiting plate 107 at the tail end on the right side of the screw rod 106, when the sliding seat 108 moves to the tail end of the screw 106, the suction head 109 is started to absorb the metal wire discharged from the discharge port 305 of the feeding mechanism 3, then the servo motor 105 is immediately reversed, so that the sliding seat 108 is driven by the screw 106 to retreat in the track 103 until the metal wire with the preset processing length is pulled out from the discharge port 305, the clamping head 207 connected with the bottom of the wire pinching mechanism 2 through the transmission rod 206 clamps the metal wire of the discharge part, at the moment, the cutting knife 307 longitudinally arranged on the top end surface of the discharge port 305 through the slide way 306 is started, so that the cutting knife 307 descends and cuts the metal wire of the discharge port 305 through the edge surface of the cutting knife, so that the metal wire with the preset length required by single production is straightened and discharged and cut, the wire pinching and butt joint operation of the subsequent wire pinching mechanism 2 is convenient, the workbench 201 is fixedly arranged on the inner side of the top of the side plate 102, the wire pinching end 212 of the output end of the bottom of the movable pin 211 clamps one end of the metal wire, the user starts the push rod 208, the push rod 208 pushes the movable pin 211 to be located in the embedded groove 210 formed in the front face of the template 209 to move, the wire embedding end 212 moves along the rotation angle of the movable pin 211 to realize wire embedding, the wire is finally embedded into a pattern corresponding to the embedded groove 210 in the template 209, the template 209 is fixed to the left side of the workbench 201 through bolts, the user can replace the template 209 with different patterns according to use requirements, after the wire embedding process is completed, the user drives the double-toothed plate 203 to be meshed with the driven gears 205 rotatably installed on two sides of the transmission through the expansion rod 202, the arrangement of the rib plates 204 in the double-toothed plate 203 ensures structural rigidity to ensure synchronous driving of the driven gears 205 on two sides, the chucks 207 originally clamping two ends of the wire rotate under the rotation of the driven gears 205 on two sides, and rotate inwards synchronously under the action of the transmission rod 206, so as to realize the butt joint process of the wire embedded wire, the complete straightening, wire inlaying and butt joint processes are completed, and the manufacturing efficiency is greatly improved.

Claims

1. The wire inlay die for metal processing by using the enamel process comprises a processing main body (1) and a wire inlay mechanism (2), and is characterized in that the wire inlay mechanism (2) for wire inlay and wire clamping is arranged in the processing main body (1), the wire inlay mechanism (2) comprises a workbench (201), a telescopic rod (202), double toothed plates (203), rib plates (204), a driven gear (205), a transmission rod (206) and a chuck (207), the telescopic rod (202) is arranged on the right side of the workbench (201), the double toothed plates (203) are arranged at the output end of the left side of the telescopic rod (202), tooth surfaces on two sides of the double toothed plates (203) are outward, the rib plates (204) are fixedly arranged in the double toothed plates (203), the driven gear (205) is arranged in external meshing manner, the bottom of the driven gear (205) is connected with the transmission rod (206), the chuck (207) is arranged at the output end of the bottom of the transmission rod (206), and the driven gear (205) is in transmission connection with the chuck (207) through the transmission rod (206).

2. The wire inlay die for metal processing applying the enamel process according to claim 1, wherein the wire inlay mechanism (2) further comprises a push rod (208), a template (209), an embedding groove (210), a moving pin (211) and a wire inlay end (212), the push rod (208) is installed at the upper left corner of the workbench (201), the template (209) is installed at the bottom of the push rod (208), the template (209) is installed on the left side of the workbench (201) through bolts to form detachable connection, the embedding groove (210) is formed in the template (209), the moving pin (211) is movably installed in the embedding groove (210), and the wire inlay end (212) is installed at the output end of the bottom of the moving pin (211).

3. The wire inlay die for metal processing applying the enamel process according to claim 1, wherein the processing main body (1) comprises a base (101), side plates (102), rails (103) and a standing platform (104), the side plates (102) are fixedly installed on the middle side surfaces of the base (101), the workbench (201) is fixedly installed on the inner sides of the tops of the side plates (102), the rails (103) are fixedly installed on the middle portions of the base (101), and the standing platform (104) is fixedly installed on the left side end surfaces of the base (101).

4. The wire inlay mould that metalworking that uses enamel technology was used according to claim 3, characterized by, the processing main part (1) still includes servo motor (105), lead screw (106), limiting plate (107), sliding seat (108) and suction head (109), servo motor (105) is installed to the outside of founding platform (104), and servo motor (105) right side output end installs lead screw (106), limiting plate (107) is installed to the right side end of lead screw (106), and sliding seat (108) is installed to lead screw (106) external meshing, suction head (109) are installed to the top of sliding seat (108).

5. The wire inlay die for metal processing applying the enamel process according to claim 3, wherein a feeding mechanism (3) for straightening and feeding is installed on the end face of the right side of the base (101), the feeding mechanism (3) comprises a base (301), a feeding end (302) and a spool (303), the feeding end (302) is arranged on the end face of the right side of the base (301), the base (301) is fixedly installed on the end face of the right side of the base (101), the spool (303) is rotatably installed inside the base (301), and the spool (303) is vertically staggered in the feeding direction of the feeding end (302).

6. The wire inlay die for metal processing by using an enamel process according to claim 5, wherein the feeding mechanism (3) further comprises a bearing (304), a discharge hole (305), a slideway (306) and a cutting knife (307), the bearing (304) is rotatably installed in the middle of the spool (303), the discharge hole (305) is formed in the end surface of the left side of the base (301), the slideway (306) is fixedly installed at the upper left corner of the base (301), the cutting knife (307) is slidably installed in the slideway (306), and the bottom edge surface of the cutting knife (307) faces the discharge direction of the discharge hole (305).