CN211680901U - Straightening and cutting device for copper pipe - Google Patents
Straightening and cutting device for copper pipe Download PDFInfo
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- CN211680901U CN211680901U CN201922258572.0U CN201922258572U CN211680901U CN 211680901 U CN211680901 U CN 211680901U CN 201922258572 U CN201922258572 U CN 201922258572U CN 211680901 U CN211680901 U CN 211680901U
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Abstract
本实用新型公开了一种铜管的校直切断装置,该装置主体由校直机构、送料机构、机架、切割机构以及拉断机构共同构成,所述机架的上端中间处安装有送料机构,且送料机构的设置有校直机构,所述送料机构的另一侧设置有切割机构,且切割机构的一侧设置有拉断机构,所述校直机构由导向管、整圆轮、偏心整圆轮、校直轮和偏心校直轮组成,所述校直机构的一侧设置有导向管,且校直机构上设置有偏心校直轮,所述偏心校直轮的一次安装有校直轮;本实用新型所述的一种铜管的校直切断装置,通过在送料部分采用单作用气缸推动夹模夹紧铜管,并且使用弹簧复位的方式松开夹模,使得铜管在运输过程中更加稳定,避免发生偏移的情况,使用方便,具有良好的使用前景。
The utility model discloses a straightening and cutting device for copper pipes. The main body of the device is composed of a straightening mechanism, a feeding mechanism, a frame, a cutting mechanism and a breaking mechanism. A feeding mechanism is installed in the middle of the upper end of the frame. , and the feeding mechanism is provided with a straightening mechanism, the other side of the feeding mechanism is provided with a cutting mechanism, and one side of the cutting mechanism is provided with a breaking mechanism, the straightening mechanism consists of a guide tube, a round wheel, an eccentric A round wheel, a straightening wheel and an eccentric straightening wheel are composed. A guide tube is arranged on one side of the straightening mechanism, and an eccentric straightening wheel is arranged on the straightening mechanism. Straight wheel; the straightening and cutting device for copper pipes according to the utility model adopts a single-acting cylinder in the feeding part to push the clamping mold to clamp the copper pipe, and uses the spring reset method to release the clamping mold, so that the copper pipe is It is more stable during transportation, avoids deviation, is easy to use, and has good prospects for use.
Description
技术领域technical field
本实用新型属于切断装置技术领域,特别涉及一种铜管的校直切断装置。The utility model belongs to the technical field of cutting devices, in particular to a straightening and cutting device for copper pipes.
背景技术Background technique
在现有的管材在进行弯折时需要弯管机进行加工,而管材在存放时一般缠绕在卷盘中储存,因此管材在进行折弯时首先要进行校直校圆处理,以将管材进行取直和校圆工作;The existing pipes need to be processed by a pipe bender when they are bent, and the pipes are generally wound in a reel for storage. Therefore, when the pipes are bent, they must first be straightened and rounded. Straightening and rounding work;
而传统的铜管在进行加工时,校直工作和切割工作是分开进行的,使得工作人员的工作强度增加,同时在在校直后工作人员需要将铜管手动放到切割机上进行切割,切割时固定效果不好,使得切割的精准度不高,而且切割效率低,,给使用带来不便,为此,我们提出一种铜管的校直切断装置。When the traditional copper pipe is processed, the straightening work and the cutting work are carried out separately, which increases the work intensity of the staff. At the same time, after the straightening, the staff needs to manually put the copper pipe on the cutting machine for cutting and cutting. The fixing effect is not good, so the cutting accuracy is not high, and the cutting efficiency is low, which brings inconvenience to the use. For this reason, we propose a straightening and cutting device for copper pipes.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种铜管的校直切断装置,可以有效解决背景技术中的问题。The main purpose of the present invention is to provide a straightening and cutting device for copper pipes, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:To achieve the above purpose, the technical scheme adopted by the present utility model is:
一种铜管的校直切断装置,该装置主体由校直机构、送料机构、机架、切割机构以及拉断机构共同构成,所述机架的上端中间处安装有送料机构,且送料机构的设置有校直机构,所述送料机构的另一侧设置有切割机构,且切割机构的一侧设置有拉断机构,所述校直机构由导向管、整圆轮、偏心整圆轮、校直轮和偏心校直轮组成,所述校直机构的一侧设置有导向管,且校直机构上设置有偏心校直轮,所述偏心校直轮的一次安装有校直轮,且校直轮的一侧安装有整圆轮,该整圆轮的下方安装有偏心整圆轮,所述送料机构由夹紧气缸、气缸座、夹模、复位弹簧以及滑动轴承共同构成,且送料机构通过伺服电机进行驱动,所述送料机构的上端设置有夹紧气缸,且夹紧气缸的下方设置有气缸座,所述气缸座的下方设置有夹模,且夹模的内部安装有复位弹簧,所述夹模的正下方安装有滑动轴承,所述切割机构是由推刀轴、推刀气缸、切割头、同步带轮和电机构成,所述切割机构的底部安装有电机,且电机的输出端与同步带轮相连接,所述切割机构的上端设置有推刀气缸,且推刀气缸的前端设置有推刀轴,所述推刀轴的前端设置有切割头。A straightening and cutting device for copper pipes, the main body of the device is composed of a straightening mechanism, a feeding mechanism, a frame, a cutting mechanism and a breaking mechanism, a feeding mechanism is installed in the middle of the upper end of the frame, and the feeding mechanism is A straightening mechanism is provided, the other side of the feeding mechanism is provided with a cutting mechanism, and one side of the cutting mechanism is provided with a breaking mechanism, and the straightening mechanism consists of a guide tube, a round wheel, an eccentric round wheel, A straight wheel and an eccentric straightening wheel are formed, one side of the straightening mechanism is provided with a guide tube, and the straightening mechanism is provided with an eccentric straightening wheel, one of the eccentric straightening wheels is installed with a straightening wheel, and the alignment A round wheel is installed on one side of the straight wheel, and an eccentric round wheel is installed below the round wheel. The feeding mechanism is composed of a clamping cylinder, a cylinder seat, a clamping die, a return spring and a sliding bearing, and the feeding mechanism Driven by a servo motor, a clamping cylinder is arranged on the upper end of the feeding mechanism, and a cylinder seat is arranged below the clamping cylinder, a clamping die is arranged below the cylinder seat, and a return spring is installed inside the clamping die, A sliding bearing is installed directly under the clamping die, and the cutting mechanism is composed of a pusher shaft, a pusher cylinder, a cutting head, a synchronous pulley and a motor. A motor is installed at the bottom of the cutting mechanism, and the output of the motor is The end is connected with the synchronous pulley, the upper end of the cutting mechanism is provided with a knife push cylinder, and the front end of the knife push cylinder is provided with a knife push shaft, and the front end of the knife push shaft is provided with a cutting head.
优选的,所述夹模通过夹紧气缸运动带动复位弹簧进行顶开夹模动作。Preferably, the clamping die is driven by the movement of the clamping cylinder to drive the return spring to perform the action of ejecting the clamping die.
优选的,所述切割头通过电机驱动同步带轮进行高速旋转运动。Preferably, the cutting head is driven by a motor to rotate at a high speed with a synchronous pulley.
优选的,所述切割头通过推刀气缸运动带到那个刀片进行合拢动作。Preferably, the cutting head is brought to the blade to perform the closing action through the movement of the pusher cylinder.
优选的,所述校直轮由水平校直轮对与垂直校直轮对组成,且水平校直轮对与垂直校直轮上均设置有偏心校直轮。Preferably, the straightening wheel is composed of a horizontal straightening wheel pair and a vertical straightening wheel pair, and both the horizontal straightening wheel pair and the vertical straightening wheel are provided with an eccentric straightening wheel.
与现有技术相比,本实用新型具有如下有益效果:该一种铜管的校直切断装置,通过在送料部分设置单作用的夹紧气缸、夹模以及复位弹簧,使得在输送过程中夹模夹住铜管,运行更加的稳定,而后使用复位弹簧的方式将夹模松开放下铜管完成自动送料,可靠性好,同时在切割机构上通过电机驱动同步带轮,使得同步带轮带动切割头进行高速旋转,且气缸推动推刀轴使刀片合拢,从而割断铜管,大大提高了铜管切割的自动化程度,有效的提高了工作效率和切割的精准度,减少废料的产生,也降低了工作人员的工作强度,结构简单合理,操作简单,使用方便。Compared with the prior art, the utility model has the following beneficial effects: the straightening and cutting device for copper pipes is provided with a single-acting clamping cylinder, a clamping die and a return spring in the feeding part, so that the clamping device can be clamped during the conveying process. The mold clamps the copper tube, and the operation is more stable, and then the clamping mold is released by means of a reset spring to lower the copper tube to complete automatic feeding, with good reliability. At the same time, the synchronous pulley is driven by the motor on the cutting mechanism. The cutting head rotates at high speed, and the cylinder pushes the pusher shaft to close the blade, thereby cutting the copper tube, which greatly improves the automation of copper tube cutting, effectively improves the work efficiency and cutting accuracy, reduces the generation of waste, and reduces the The work intensity of the staff is improved, the structure is simple and reasonable, the operation is simple, and the use is convenient.
附图说明Description of drawings
图1为本实用新型一种铜管的校直切断装置整体结构示意图;1 is a schematic diagram of the overall structure of a straightening and cutting device for a copper pipe of the present invention;
图2为本实用新型一种铜管的校直切断装置的正视图;Fig. 2 is the front view of the straightening and cutting device of a kind of copper pipe of the present invention;
图3为本实用新型一种铜管的校直切断装置的俯视图;Fig. 3 is the top view of the straightening and cutting device of a kind of copper pipe of the present invention;
图4为本实用新型一种铜管的校直切断装置的左视图;Fig. 4 is the left side view of the straightening and cutting device of a kind of copper pipe of the present invention;
图5为本实用新型一种铜管的校直切断装置的右视图;Fig. 5 is the right side view of the straightening and cutting device of a kind of copper pipe of the present invention;
图6为本实用新型一种铜管的校直切断装置中校直机构示意图;6 is a schematic diagram of a straightening mechanism in a straightening and cutting device for copper pipes of the present invention;
图7为本实用新型一种铜管的校直切断装置中校直机构的局部视图;7 is a partial view of a straightening mechanism in a copper pipe straightening and cutting device of the present invention;
图8为本实用新型一种铜管的校直切断装置中送料机构示意图;8 is a schematic diagram of a feeding mechanism in a straightening and cutting device for copper pipes of the present invention;
图9为本实用新型一种铜管的校直切断装置中切割机构示意图。9 is a schematic diagram of a cutting mechanism in a straightening and cutting device for copper pipes of the present invention.
图中:1、校直机构;11、导向管;121、整圆轮;122、偏心整圆轮;131、校直轮;132、偏心校直轮;2、送料机构;21、夹紧气缸;22、气缸座;23、夹模;24、复位弹簧;25、滑动轴承;3、机架;4、切割机构;41、推刀轴;42、推刀气缸;43、切割头;44、同步带轮;45、电机;5、拉断机构。In the figure: 1. Straightening mechanism; 11. Guide tube; 121. Rounding wheel; 122. Eccentric rounding wheel; 131. Straightening wheel; 132. Eccentric straightening wheel; 2. Feeding mechanism; 21. Clamping cylinder ;22. Cylinder block; 23. Clamping mold; 24. Return spring; 25. Sliding bearing; 3. Frame; 4. Cutting mechanism; Synchronous pulley; 45. Motor; 5. Pull-off mechanism.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the specific embodiments.
如图1-9所示,一种铜管的校直切断装置,该装置主体由校直机构1、送料机构2、机架3、切割机构4以及拉断机构5共同构成,所述机架3的上端中间处安装有送料机构2,且送料机构2的设置有校直机构1,所述送料机构2的另一侧设置有切割机构4,且切割机构4的一侧设置有拉断机构5,所述校直机构1由导向管11、整圆轮121、偏心整圆轮122、校直轮131和偏心校直轮132组成,所述校直机构1的一侧设置有导向管11,且校直机构1上设置有偏心校直轮132,所述偏心校直轮132的一次安装有校直轮131,且校直轮131的一侧安装有整圆轮121,该整圆轮121的下方安装有偏心整圆轮122,所述送料机构2由夹紧气缸21、气缸座22、夹模23、复位弹簧24以及滑动轴承25共同构成,且送料机构2通过伺服电机进行驱动,所述送料机构2的上端设置有夹紧气缸21,且夹紧气缸21的下方设置有气缸座22,所述气缸座22的下方设置有夹模23,且夹模23的内部安装有复位弹簧24,所述夹模23的正下方安装有滑动轴承25,所述切割机构4是由推刀轴41、推刀气缸42、切割头43、同步带轮44和电机45构成,所述切割机构4的底部安装有电机45,且电机45的输出端与同步带轮44相连接,所述切割机构4的上端设置有推刀气缸42,且推刀气缸42的前端设置有推刀轴41,所述推刀轴41的前端设置有切割头43。As shown in Figures 1-9, a copper pipe straightening and cutting device, the main body of the device is composed of a
夹模23通过夹紧气缸21运动带动复位弹簧24进行顶开夹模23动作;切割头43通过电机45驱动同步带轮44进行高速旋转运动;切割头43通过推刀气缸42运动带到那个刀片进行合拢动作;校直轮131由水平校直轮对与垂直校直轮对组成,且水平校直轮对与垂直校直轮上均设置有偏心校直轮132。The clamping
需要说明的是,本实用新型为一种铜管的校直切断装置,装置主体由校直机构1、送料机构2、机架3、切割机构4以及拉断机构5共同构成,在使用时,首先将铜管放入校直机构1中,从导向管11进入整圆轮121组内,整圆轮121组中设有偏心整圆轮122的偏心结构,通过调整偏心整圆轮122上的偏心轴的尺寸调整铜管整圆的效果,而后铜管从整圆轮121组出来后通过进入校直轮131组内。校直轮131组由水平校直轮对与垂直校直轮对组成,水平校直轮对与垂直校直轮上均设置有偏心校直轮132,通过调整偏心校直轮132上的偏心轴的位置调整铜管的直线度,完成校直工作后,铜管进入送料机构2内,送料机构2由伺服电机驱动,伺服电机驱动使同步带传动,将铜管输出到滚珠丝杆上,通过送料座下方的螺母精准传递送料距离,而后夹紧气缸21运动活塞杆伸出,顶住夹模23使其合紧从而夹住铜管,滚珠丝杆滑动使铜管向前输送,通过伺服电机可以精确控制输送的铜管的长度,送料工作完成后,控制夹紧气缸21的电磁阀失点,使得夹模23内的复位弹簧24顶开夹模23,从而使铜管松开,而后通过进入切割机构4内部进行切割工作,推刀气缸42运动活塞杆顶出,使得推刀轴41向前滑动,从而使得切割头43中的刀片合拢,同时电机45驱动切割头43转动,从而切断铜管;最后通过到达拉断机构5内,拉断机构5设置一组夹具夹住铜管,使得铜管被切断后,通过夹具夹住通过一端使其拉断,有效的防止铜管未完全割开的情况,最终完成铜管的校直和切断工作,结构简单合理,较为实用。It should be noted that the utility model is a straightening and cutting device for copper pipes. The main body of the device is composed of a
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention The new model will also have various changes and improvements, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112620774A (en) * | 2020-12-08 | 2021-04-09 | 骆勤 | Straight section material distance cutting device |
| CN114210769A (en) * | 2021-11-05 | 2022-03-22 | 黄冈市津志家电科技有限公司 | An improved copper pipe straightening device |
| CN114289553A (en) * | 2021-12-28 | 2022-04-08 | 浙江福达合金材料科技有限公司 | Slicing equipment |
| CN114918680A (en) * | 2022-06-28 | 2022-08-19 | 珠海格力智能装备有限公司 | Air conditioner connecting pipe integral type processingequipment |
| CN115846751A (en) * | 2022-12-01 | 2023-03-28 | 珠海格力智能装备有限公司 | Multi-pipe blanking equipment and blanking control method |
-
2019
- 2019-12-17 CN CN201922258572.0U patent/CN211680901U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112620774A (en) * | 2020-12-08 | 2021-04-09 | 骆勤 | Straight section material distance cutting device |
| CN114210769A (en) * | 2021-11-05 | 2022-03-22 | 黄冈市津志家电科技有限公司 | An improved copper pipe straightening device |
| CN114289553A (en) * | 2021-12-28 | 2022-04-08 | 浙江福达合金材料科技有限公司 | Slicing equipment |
| CN114289553B (en) * | 2021-12-28 | 2025-07-29 | 浙江福达合金材料科技有限公司 | Slicing equipment |
| CN114918680A (en) * | 2022-06-28 | 2022-08-19 | 珠海格力智能装备有限公司 | Air conditioner connecting pipe integral type processingequipment |
| CN114918680B (en) * | 2022-06-28 | 2024-02-06 | 珠海格力智能装备有限公司 | Air conditioner connecting pipe integrated processing device |
| CN115846751A (en) * | 2022-12-01 | 2023-03-28 | 珠海格力智能装备有限公司 | Multi-pipe blanking equipment and blanking control method |
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