CN216423041U - Split type rope saw - Google Patents

Abstract

The utility model provides a split type rope saw relates to cutting equipment technical field, including rope saw host computer, removal base, bearing rail, rope saw host computer fixed connection in remove the base, remove the base with bearing rail portable connection, be provided with the action wheel on the rope saw host computer, the action wheel drives rope saw cyclic movement, split type rope saw still includes hoist engine, haulage rope, the one end of haulage rope twine in the reel of hoist engine, the other end of haulage rope connect in remove the base. The bearing track does not need to be provided with a chain track and other transmission mechanisms and is not easy to damage; the splicing among the bearing rails does not need a complex splicing process; the object can be cut without stopping the machine for adjustment; the rope saw main machine, the winch and the bearing rail which are arranged in a split mode are easy to transport respectively, all components are convenient to connect, and can be quickly disassembled and assembled, and the disassembling and assembling efficiency is improved.

Description

Split type rope saw

Technical Field

The utility model relates to a cutting equipment technical field, concretely relates to split type rope saw.

Background

For example, document CN107745451A discloses a diamond wire saw, which includes a power head, a swing mechanism, a traveling mechanism, a box and a control system, wherein the power head, the swing mechanism and the traveling mechanism are all disposed or mounted in the box, and the single machine of the device adopting the layout is large in size and is not conducive to transportation and worker handling. In addition, the wire saw machine of the above type usually needs to be provided with a corresponding running mechanism, for example, the running mechanism in document CN107745451A includes an up-and-down adjusting mechanism for adjusting the engagement state of the chain wheel and the chain rail, and the running chain wheel adopts a direct connection type, so that the diamond wire saw machine normally runs on the rail through the engagement of the chain wheel and the chain rail. However, the running mode needs to ensure that the chain wheel and the chain track are matched with each other and keep stable, and the matching requirement between the chain track and the chain wheel is high; the caterpillar track is pressed by the rope sawing machine in the vertical direction, and meanwhile, in order to enable the rope saw to be abutted to an object to be cut, the rope sawing machine generates horizontal force to the caterpillar track through the caterpillar track, so that the caterpillar track is easy to damage.

In addition, under the above-mentioned circumstances, when the rope saw moved to the caterpillar end, receive the restriction of caterpillar's length, when the stroke of rope saw can't satisfy the cutting needs, will shut down the adjustment rope saw and the position of being cut the object, cut again, this operating time is longer, greatly reduced cutting efficiency. There are two existing solutions: 1) increasing the length of a single caterpillar track; 2) and (4) splicing the caterpillar tracks. When the scheme of increasing the length of a single caterpillar track is adopted, the longer caterpillar track is not easy to carry and use, and the integral transportation and use of the rope saw are influenced; when the caterpillar track splicing scheme is adopted, although the length of a single caterpillar track is small, on one hand, the caterpillar track splicing has high requirements on the gear and rack processing technology, and the caterpillar track splicing scheme can meet the requirement on the process that the caterpillar track splicing technology can meet the requirement on the shape and position relationship of mutual matching and can also meet the requirement on deformation or damage under large horizontal tension; the stability of caterpillar after the concatenation also can receive mosaic structure's influence, reduces caterpillar structural stability. Therefore, how to reduce the requirement of splicing the rails of the wire saw and make the rails not easy to damage is an important problem to be solved urgently.

SUMMERY OF THE UTILITY MODEL

The problem of the rope saw track concatenation process requirement height, concatenation track fragile, single track overlength and difficult transport to prior art existence, the utility model provides a split type rope saw.

In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides a split type rope saw, includes the rope saw host computer, removes the base, bears the track, rope saw host computer fixed connection in remove the base, remove the base with bear the track portable connection, be provided with the action wheel on the rope saw host computer, the action wheel drive rope saw circulation removes its characterized in that: the split type rope saw further comprises a winch and a traction rope, wherein one end of the traction rope is wound on a winding drum of the winch, and the other end of the traction rope is connected to the movable base; the bearing rails are provided with a plurality of bearing rails, and the bearing rails are sequentially connected along the length direction of the bearing rails.

Preferably, the bottom of the movable base is provided with a guide wheel, and the guide wheel is in rolling connection with the bearing track.

Preferably, the guide wheel is one of a T-shaped wheel, an H-shaped wheel, a U-shaped wheel and a V-shaped wheel, and the shape of the bearing track matches with the guide wheel.

Preferably, the rope saw is a diamond rope.

Preferably, the carrying rail is provided with a plurality of carrying rails, and the plurality of carrying rails are sequentially connected along the length direction of the carrying rail.

Preferably, stoppers are provided at both ends of the carrying rail.

Preferably, the split type rope saw further comprises a console, and the console is electrically connected with the winch.

Preferably, the split type rope saw further comprises a controller, and the controller is in communication connection with the console. A wireless control mode is defined.

Preferably, a position sensor is arranged on the bearing track.

The utility model discloses following beneficial effect has: the bearing track does not need to be provided with a chain track and other transmission mechanisms and is not easy to damage; the splicing among the bearing rails does not need a complex splicing process, so that the process requirement of rail splicing is greatly reduced, the bearing rails can be spliced for multiple times, the moving range of the rope saw main machine is greatly expanded, and the cutting of an object can be completed without stopping for adjustment; the rope saw main machine, the winch and the bearing rail which are arranged in a split mode are easy to transport respectively, all components are convenient to connect, and can be quickly disassembled and assembled, and the disassembling and assembling efficiency is improved.

Drawings

Fig. 1 is a schematic view of the overall structure of a split type rope saw.

In the figure: 1. a winch; 2. a hauling rope; 3. a rope saw main machine; 4. moving the base; 5. a bearing rail; 6. a driving wheel; 7. a rope saw; 8. an object to be cut; 9. a guide wheel; 10. a console.

Detailed Description

The present invention will be further described with reference to the following detailed description of the drawings.

It should be noted that, without conflict, any combination of the various embodiments or technical features described below may form a new embodiment.

As shown in fig. 1, in the split type rope saw, a rope saw main body 3 is fixedly connected with a movable base 4, the movable base 4 is movably connected with a bearing track 5, a driving wheel 6 is arranged on the rope saw main body 3, the driving wheel 6 drives a rope saw 7 to circularly move, one end of a traction rope 2 is wound on a winding drum of a winch 1, and the other end of the traction rope 2 is connected with the movable base 4. The bearing rails 5 can be provided with a plurality of bearing rails 5, the bearing rails 5 are sequentially connected along the length direction of the bearing rails 5, for example, the bearing rails 5 with longer length are formed by sequentially connecting the bearing rails 5, so that the rope saw main body 3 can move in a larger range to meet the corresponding cutting requirements.

The principle of the utility model explains: in use, as shown in fig. 1, the rope saw 7 is sleeved on the cut object 8, then the winding drum of the winch 1 is controlled to rotate, the traction rope 2 is tightened, the moving base 4 moves in the direction of the bearing rail 5, and the rope saw 7 is further tensioned. Subsequently, the rope saw main body 3 is started, the driving wheel 6 of the rope saw main body 3 drives the rope saw 7 to circularly move, and the rope saw 7 cuts the cut object 8. In the process, as the rope saw 7 cuts deeply, the winding drum 1 further rotates, so that the traction rope 2 is further tightened, and the rope saw main body 3 on the movable base 4 continues to move in the direction away from the cut object 8, so that the rope saw 7 keeps tensioned. Through the mode, under the condition that the rope saw main machine 3 and the movement related components are designed in a split mode, the cut of the cut object 8 is achieved. In the cutting process, because the power of mutual butt between rope saw 7 and the object 8 of being cut is provided by hoist engine 1, hoist engine 1 sets up in rope saw host computer 3 outside, therefore bear the pressure of the vertical direction that track 5 only received rope saw host computer 3 production, therefore need not to set up drive mechanism such as caterpillar track and be not fragile, the form and position relation between the track only need be considered in the concatenation between the bearing track 5, need not complicated concatenation technology, greatly reduced the technological requirement of track concatenation, and make and bear track 5 and splice many times, the home range of rope saw host computer 3 has been extended greatly, need not to shut down the adjustment and can accomplish the cutting of object. The rope saw main machine 3, the winch 1 and the bearing track 5 which are arranged in a split mode are small in size and easy to transport. In addition, be convenient for connect between each subassembly, but quick assembly disassembly improves dismouting efficiency. When the position of hoist engine 1 received the restriction, can make haulage rope 2 crooked in the suitable position through setting up corresponding pulley mechanism to change the direction of pulling, on this technical scheme's basis, hoist engine 1 can set up in the optional position, only need use sufficient length haulage rope 2 and corresponding pulley mechanism can, expanded the adaptation scene of hoist engine greatly.

As an alternative, the bottom of the moving base 4 is provided with a guide wheel 9 of one of T-shaped wheel, H-shaped wheel, U-shaped wheel and V-shaped wheel, and a bearing rail 5 matching with the shape of the guide wheel 9 is used, and the guide wheel 6 rolls on the bearing rail 5, thereby completing the relative movement between the moving base 4 and the bearing rail 5. In this embodiment, a U-shaped wheel is preferred. Furthermore, it is understood that in some cases, T-shaped wheels and H-shaped wheels can be used as the guide wheels 9. In addition, the type of the guide wheel 9 can be selected according to actual requirements, and the corresponding bearing track 5 is arranged. Under this technical scheme, bear track 5 and only bear the weight influence of removal base 4 and rope saw host computer 3, the atress size is less, and stability is high, and is not fragile. In addition, the bearing rail 5 is not required to be provided with a caterpillar track, the structure of the bearing rail 5 is greatly simplified, and the use and production cost of the rope sawing machine is reduced.

It will be appreciated that the use of a U-shaped wheel as the guide wheel 9 aims to further enhance the guiding action. The skilled person can select a suitable guiding manner according to the needs, for example, further use a rail beam as the bearing track 5, and use a combination of a walking wheel, a guiding wheel and a stabilizing wheel as the guiding wheel 9; it is also possible to provide a groove in the carrying rail 5 and to position the guide wheel 9 in the groove.

Furthermore, instead of the guide wheels 9, the carrying rail 5 may be a slide rail, and the movable base 4 may slide on the carrying rail 5. In particular, a damping slide rail can be provided as the support rail 5, so that the mobile base 4 and the rope saw main body 3 are prevented from being flushed out of the support rail 5 due to the breakage of the traction rope 2.

As an embodiment, the rope saw 7 is a diamond rope. In addition, the type of the wire saw 7 may be appropriately selected according to the material of the object 8 to be cut.

The split type rope saw further comprises a control console 10, the control console 10 is electrically connected with the winch 1, and the winch 1 is controlled through the control console 10, so that the tension of the rope saw 7 is controlled. The electrical connection between the console 10 and the hoist 1 includes both transmission of a communication signal and transmission of power between the console 10 and the hoist 1, and for example, the console 10 supplies power to the hoist 1.

The split cord saw further includes a controller (not shown) that is communicatively coupled to the console 10. It is understood that the controller and the console 10 may be connected by wire or wirelessly. When the wired connection is used, the controller is connected with the console 10 through a communication line, an operator can send a control instruction to the console 10 through the controller, and the operation state of the split type rope saw is controlled through the console 10. When the wireless connection is used, the controller sends out a control signal through the signal sending device, and the console 10 acquires the control signal through the corresponding signal receiving device, so that the running state of the split type rope saw is controlled. Further, the controller may be in the form of at least a processor, a storage device, and a signal transmitting device, and may send a control signal to the console 10 by a preset program or method in combination with human intervention.

Furthermore, stoppers are arranged at two ends of the bearing rail 5, for example, stoppers are respectively arranged at two ends of the whole rail formed by the plurality of bearing rails 5, so that the moving range of the movable base 4 and the rope saw main body 3 is limited, and when the traction rope 2 or the rope saw 7 is broken, the rope saw main body 3 and the movable base 4 are prevented from being washed out of the bearing rail 5, and the loss of personnel or property is avoided. In addition, the damage of the equipment caused by the fact that the rope saw main machine 3 and the movable base 4 move to the outside of the bearing track 5 due to the over-operation of the winch 1 can be avoided. It will be appreciated that a corresponding distance sensitive switch or contact switch may be further provided on the stopper, connected to a corresponding control device, to stop the corresponding device or to give a prompt when the mobile base 4 moves to the stopper.

Further, a position sensor is provided on the bearing rail 5. The position of the main rope saw 3 is monitored by a sensor, and the rope saw is controlled by combining a controller or a control console 10.

In addition, as an embodiment, the bearing rails 5 are arranged in two groups side by side, the number of the guide wheels 9 is 4, and the 4 guide wheels 9 are arranged near the four corners of the bottom of the moving base 4, so as to ensure the stability of the moving base 4.

Above technical characteristics constitute the utility model discloses a best embodiment, it has stronger adaptability and best implementation effect, can increase and decrease unnecessary technical characteristics according to actual need, satisfies the needs of different situation.

It should be finally noted that the above only serves to illustrate the technical solution of the present invention, and not to limit the scope of the present invention, and that simple modifications or equivalent replacements performed by those skilled in the art to the technical solution of the present invention do not depart from the spirit and scope of the technical solution of the present invention.

Claims (8)

1. The utility model provides a split type rope saw, includes rope saw host computer (3), removes base (4), bears track (5), rope saw host computer (3) fixed connection in remove base (4), remove base (4) with bear track (5) movable connection, be provided with action wheel (6) on rope saw host computer (3), action wheel (6) drive rope saw (7) cyclic movement, its characterized in that: the split type rope saw further comprises a winch (1) and a traction rope (2), one end of the traction rope (2) is wound on a winding drum of the winch (1), and the other end of the traction rope (2) is connected to the movable base (4); the bearing rails (5) are arranged in a plurality, and the bearing rails (5) are sequentially connected along the length direction of the bearing rails (5).

2. The split cord saw of claim 1, wherein: the bottom of the movable base (4) is provided with a guide wheel (9), and the guide wheel (9) is in rolling connection with the bearing track (5).

3. A split cord saw as claimed in claim 2, wherein: the guide wheel (9) is one of a T-shaped wheel, an H-shaped wheel, a U-shaped wheel and a V-shaped wheel, and the shape of the bearing track (5) is matched with that of the guide wheel (9).

4. The split cord saw of claim 1, wherein: the rope saw (7) is a diamond rope.

5. The split cord saw of claim 1, wherein: stoppers are arranged at two ends of the bearing rail (5).

6. The split cord saw of claim 1, wherein: the split type rope saw further comprises a control console (10), and the control console (10) is electrically connected with the winch (1).

7. The split cord saw of claim 6, wherein: the split type rope saw further comprises a controller, and the controller is in communication connection with the control console (10).

8. The split cord saw of claim 1, wherein: and a position sensor is arranged on the bearing track (5).

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