CN216421371U - Tool clamp for cutting crust breaking hammer head by intelligent robot - Google Patents

Tool clamp for cutting crust breaking hammer head by intelligent robot Download PDF

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Publication number
CN216421371U
CN216421371U CN202122857510.9U CN202122857510U CN216421371U CN 216421371 U CN216421371 U CN 216421371U CN 202122857510 U CN202122857510 U CN 202122857510U CN 216421371 U CN216421371 U CN 216421371U
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China
Prior art keywords
crust
cutting
breaking hammer
welding
maintained
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CN202122857510.9U
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Chinese (zh)
Inventor
王刚
单志超
宋文强
姜联玉
朱维金
马骋
刘然
马子良
孙长好
王健
周百红
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Inner Mongolia Hmhj Aluminum Electricity Co ltd
Shenyang Siasun Robot and Automation Co Ltd
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Inner Mongolia Hmhj Aluminum Electricity Co ltd
Shenyang Siasun Robot and Automation Co Ltd
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Application filed by Inner Mongolia Hmhj Aluminum Electricity Co ltd, Shenyang Siasun Robot and Automation Co Ltd filed Critical Inner Mongolia Hmhj Aluminum Electricity Co ltd
Priority to CN202122857510.9U priority Critical patent/CN216421371U/en
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Publication of CN216421371U publication Critical patent/CN216421371U/en
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Abstract

The utility model relates to a crust-breaking hammer head flame cutting device, in particular to frock clamp of intelligent robot cutting crust-breaking hammer head. The welding crust breaking hammer cutting device comprises a welding crust breaking hammer support to be maintained, a welding crust breaking hammer sizing platform to be maintained, a welding crust breaking hammer feeding mechanism to be maintained, an intelligent cutting robot, a cutting tool and a dust removal system, wherein the welding crust breaking hammer sizing platform to be maintained is used for determining the cutting length; the welding crust breaking hammer head feeding mechanism to be maintained is used for clamping, rotating and feeding the welding crust breaking hammer head to be maintained; the cutting tool is arranged at the position for cutting the welding crust breaking hammer to be maintained; the intelligent cutting robot is arranged on one side of the cutting tool and used for cutting the welding crust breaking hammer to be maintained; the dust removal system is arranged on the outer side of the cutting tool and used for removing dust. The utility model discloses pollution such as metal smoke and dust, toxic gas, highlight radiation and noise that produce when avoiding the flame cutting improves operational environment to the artificial influence of work.

Description

Tool clamp for cutting crust breaking hammer head by intelligent robot
Technical Field
The utility model relates to a crust-breaking hammer head flame cutting device, in particular to frock clamp of intelligent robot cutting crust-breaking hammer head.
Background
The crust breaking hammer head is formed by welding an alloy hammer head, a middle pipe and a tail pipe (also called a crust breaking hammer rod), and the crust breaking hammer head to be maintained and welded needs to be cut into alloy hammer heads, the middle pipe and the tail pipe by flame. When a general flame cutting robot cuts an object, flame directly acts on the object in a high-temperature spraying mode, so that the object to be cut is locally combusted and taken away by cutting airflow to realize cutting. However, such a method easily affects the adjacent parts on the cutting member, which do not need to be cut, resulting in low cutting precision, and particularly for the crust-breaking hammer head to be repaired and welded to be cut, in the cutting process, the airflow inside the crust-breaking hammer head to be repaired and welded is disordered, and hanging cutting nodules are easily generated. At present, flame cutting is mostly carried out in an open space in a factory, pollution such as metal smoke dust, toxic gas, intense light radiation, noise and the like can be generated in the cutting process, workers operate in a workshop with the metal smoke dust and the toxic gas for a long time, the body health is easily influenced, and various occupational diseases are easily caused.
SUMMERY OF THE UTILITY MODEL
To the problem, an object of the utility model is to provide a frock clamp of intelligent robot cutting crust-breaking tup to produce the problem of pollution such as metal smoke and dust, toxic gas, highlight radiation and noise in solving the cutting process.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a frock clamp of intelligent robot cutting crust-breaking tup, wait to maintain welding crust-breaking tup support for placing wait to maintain welding crust-breaking tup;
the welding crust breaking hammer head sizing platform to be maintained determines the cutting length by positioning the tail part of the welding crust breaking hammer head to be maintained;
the welding crust breaking hammer head feeding mechanism to be maintained is used for clamping and feeding the welding crust breaking hammer head to be maintained;
the cutting tool is arranged at the end part of the feeding mechanism of the welding crust-breaking hammer head to be maintained and used for positioning the welding crust-breaking hammer head to be maintained during cutting;
the intelligent cutting robot is arranged on one side of the cutting tool and used for cutting the welding crust breaking hammer to be maintained;
and the dust removal system is arranged on the outer side of the cutting tool and used for removing dust.
In a possible implementation manner, the welding crust breaking hammer sizing platform to be maintained comprises a sizing frame, an end positioning block and at least two V-shaped supporting blocks, wherein the end positioning block is arranged at the end of the sizing frame and used for positioning the tail end of the welding crust breaking hammer to be maintained, the at least two V-shaped supporting blocks are sequentially arranged on the sizing frame at intervals along the direction away from the end positioning block, and the heights of the V-shaped supporting blocks are gradually increased.
In a possible implementation mode, a V-shaped groove is formed in the top of the V-shaped supporting block, and universal balls are arranged on supporting surfaces on two sides of the V-shaped groove.
In one possible implementation manner, the welding crust breaking hammer head feeding mechanism to be maintained comprises a feeding support frame, a feeding rail and a translation feeding head, wherein the feeding rail is arranged at the top of the feeding support frame, and the translation feeding head is slidably connected to the feeding rail and can move along the feeding rail; the translation feeding head is used for clamping the welding crust-breaking hammer head to be maintained and driving the welding crust-breaking hammer head to be maintained to rotate.
In one possible implementation manner, the cutting tool comprises a cutting support frame, a pressing and positioning device and a plurality of cutting support blocks, wherein the plurality of cutting support blocks are sequentially arranged on the cutting support frame at intervals and are used for supporting the welding crust breaking hammer head to be maintained; the pressing and positioning device is arranged on the cutting support frame and used for pressing and supporting the welding crust breaking hammer to be maintained from the upper part.
In a possible implementation manner, the dust removal system comprises a dust removal cover, a dust removal pipeline, a dust removal host and an internal dust absorption cover, wherein the dust removal cover is arranged on the outer side of the cutting tool, and the top of the dust removal cover is connected with the dust removal host through the dust removal pipeline; the inner dust hood is arranged on the inner side of the dust hood and is covered on the outer side of the head of the welding crust-breaking hammer to be maintained, and the inner dust hood is connected with the dust removal host machine through a communicating pipeline.
In a possible implementation manner, the cutting support block is of a V-shaped structure, and the support surfaces on the two sides are provided with cutting support block universal balls.
In a possible implementation manner, a positioning sensor located at the end part of the internal dust hood is arranged on the cutting support frame.
In a possible implementation mode, the tool clamp for cutting the crust breaking hammer head by the intelligent robot further comprises a tail pipe bin mechanism and an alloy hammer head bin mechanism which are arranged on the other side of the cutting tool, and the intelligent carrying robot is arranged between the tail pipe bin mechanism and the alloy hammer head bin mechanism;
the tail pipe bin mechanism is used for conveying the cut tail pipes;
the alloy hammer head bin mechanism is used for conveying the cut alloy hammer heads;
the intelligent transfer robot is used for transferring the cut alloy hammer heads and the tail pipes.
In a possible implementation mode, alloy tup feed bin mechanism includes alloy tup delivery track, hopper car and hopper, and wherein alloy tup delivery track is along keeping away from the cutting frock direction extends, and the hopper car sets up on alloy tup delivery track, and the hopper sets up on the hopper car for place the alloy tup that is cut off.
In one possible implementation manner, the tail pipe bin mechanism comprises a tail pipe delivery track and a tail pipe bin arranged on the tail pipe delivery track, wherein the tail pipe delivery track is perpendicular to the alloy hammer head delivery track.
The utility model has the advantages and beneficial effects that: the utility model discloses to improve labourer's operational environment at pollution and personnel subregion such as metal smoke and dust, toxic gas, highlight radiation and noise that the flame cutting in-process produced. Meanwhile, when the steel pipe is cut, one path of cutting and dedusting airflow is led inside the steel pipe, the other path of cutting and dedusting airflow is led outside the steel pipe, and the pressure difference of the two paths of airflow is different, so that the cut molten metal flows outwards, and cutting nodules are prevented from being hung inside the cutting end of the steel pipe.
The utility model discloses degree of automation is high, production efficiency is high, avoids the noise of cutting.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and examples.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural view of a tool clamp for cutting a crust breaking hammer head by an intelligent robot of the utility model;
FIG. 2 is a schematic structural view of a feeding mechanism of the welding crust-breaking hammer head to be maintained in the utility model;
FIG. 3 is a schematic structural view of a middle-translation feeding head according to the present invention;
FIG. 4 is a schematic structural view of a welding crust-breaking hammer sizing platform to be maintained;
FIG. 5 is a schematic structural view of a bracket of the welding crust-breaking hammer head to be maintained;
FIG. 6 is a schematic structural view of a middle liner bracket according to the present invention;
fig. 7 is a schematic structural view of the intelligent transfer robot of the present invention;
fig. 8 is an isometric view of the middle cutting tool of the present invention;
fig. 9 is a front view of the middle cutting tool of the present invention;
fig. 10 is a schematic structural view of the intelligent cutting robot of the present invention;
in the figure: 1 is a welding crust breaking hammer support to be maintained, 101 is a supporting leg, 102 is a bottom plate, 103 is a second layer sheet metal plate, 104 is a third layer sheet metal plate, 2 is a welding crust breaking hammer to be maintained, 3 is a safety fence, 4 is a scaling platform of the welding crust breaking hammer to be maintained, 401 is a scaling frame, 402 is an end positioning block, 403 is a V-shaped supporting block, 404 is a universal ball, 6 is a feeding area, 7 is a feeding mechanism of the welding crust breaking hammer to be maintained, 701 is a feeding supporting frame, 702 is a feeding track, 704 is a translation feeding head, 70401 is a support, 70402 is a rotating motor, 70403 is a synchronous toothed belt, 70404 is a rotating sleeve, 70705 is a rotating disc, 70406 is a three-jaw centering chuck, 70407 is a transmission shaft, 70408 is a clamping motor, 8 is an intelligent cutting robot, 801 is a six-degree-of-freedom cutting robot, 802 is an actuator 803, 804 is a flame cutting torch, 804 is a cutting robot base, and 10 is a cutting tool, 1001 is a cutting support frame, 1002 is a cutting support block, 1003 is a universal ball for the cutting support block, 1004 is an internal dust hood, 100401 is a communicating pipeline, 100402 is a waist hole, 100403 is an end part of the waist hole, 1005 is a positioning sensor, 1006 is a pressing positioning device, 11 is an intelligent transfer robot, 1101 is a transfer robot, 1102 is a clamping jaw, 12 is a tail pipe bin mechanism, 1201 is a tail pipe transfer track, 1202 is a tail pipe bin leg, 1203 is a tail pipe bin second layer sheet metal plate, 1204 is a tail pipe bin third layer sheet metal plate, 1205 is a jack, 13 is a dust removal system, 1301 is a dust hood, 1302 is a dust removal pipeline, 1303 is a dust removal host, 14 is an alloy hammer head bin mechanism, 1401 is an alloy hammer head transfer track, 1402 is a hopper car, 1403 is a hopper, 15 is a tail pipe, and 16 is a cutting position.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.
An embodiment of the utility model provides a frock clamp of intelligent robot cutting crust-breaking tup will improve work workman's operational environment in pollution and personnel's subregion such as metal smoke and dust, toxic gas, highlight radiation and noise that the flame cutting in-process produced. Referring to fig. 1, the frock clamp for cutting the crust-breaking hammer by the intelligent robot comprises a crust-breaking hammer support 1 to be maintained and welded, a crust-breaking hammer sizing platform 4 to be maintained and welded, a crust-breaking hammer feeding mechanism 7 to be maintained and welded, an intelligent cutting robot 8, a cutting tool 10 and a dust removal system 13, wherein the crust-breaking hammer support 1 to be maintained and welded is used for placing a crust-breaking hammer 2 to be maintained and welded; the welding crust breaking hammer length-fixing platform 4 to be maintained determines the cutting length by positioning the tail part of the welding crust breaking hammer 2 to be maintained; the welding crust breaking hammer head feeding mechanism 7 to be maintained is used for clamping and feeding the welding crust breaking hammer head 2 to be maintained; the cutting tool 10 is arranged at the end part of the welding crust-breaking hammer feed mechanism 7 to be maintained and used for positioning the welding crust-breaking hammer 2 to be maintained during cutting; the intelligent cutting robot 8 is arranged on one side of the cutting tool 10 and used for cutting the welding crust breaking hammer 2 to be maintained; the dust removing system 13 is disposed outside the cutting tool 10 for removing dust.
Referring to fig. 4, in the embodiment of the present invention, the welding crust-breaking hammer fixed-length platform 4 to be maintained includes a fixed-length frame 401, an end positioning block 402 and at least two V-shaped supporting blocks 403, wherein the end positioning block 402 is disposed at the end of the fixed-length frame 401, for the tail end positioning of the welding crust-breaking hammer 2 to be maintained, at least two V-shaped supporting blocks 403 are sequentially disposed on the fixed-length frame 401 at intervals along the direction away from the end positioning block 402, and the height of the V-shaped supporting block 403 is gradually increased, so that the welding crust-breaking hammer 2 to be maintained is inclined at a certain angle in space.
Furthermore, a V-shaped groove is formed in the top of the V-shaped supporting block 403, and universal balls 404 are arranged on the supporting surfaces on two sides of the V-shaped groove. The welding crust breaking hammer 2 to be maintained is placed on the V-shaped groove and slides down to the tail part to be in contact with the end positioning block 402 through gravity for positioning, so that the intelligent carrying robot 11 can grab at a set position. That is to say, the to-be-maintained welding crust-breaking hammer head sizing platform 4 is used for determining the length from the cutting position of the to-be-maintained welding crust-breaking hammer heads 2 with different lengths to the tail part of the tail pipe, so that the tail pipe is equal in length after being cut, and the processing quality is improved.
Referring to fig. 2, in the embodiment of the present invention, the welding crust-breaking hammer head feeding mechanism 7 to be maintained includes a feeding support frame 701, a feeding rail 702 and a translational feeding head 704, wherein the feeding rail 702 is disposed at the top of the feeding support frame 701, and the translational feeding head 704 is slidably connected to the feeding rail 702 and can move along the feeding rail 702; the translational feeding head 704 is used for clamping the welding crust-breaking hammer head 2 to be maintained and driving the welding crust-breaking hammer head 2 to be maintained to rotate.
Referring to fig. 3, in an embodiment of the present invention, the translation feeding head 704 includes a support 70401, a rotating motor 70402, a timing belt 70403, a rotating sleeve 70404, a turntable 70705, a three-jaw centering chuck 70406, a transmission shaft 70407 and a clamping motor 70408, wherein the transmission shaft 70407 and the rotating sleeve 70404 are coaxially mounted on the support 70401 and can rotate; the rotating motor 70402 and the clamping motor 70408 are both arranged on the support 70401, and the output end of the clamping motor 70408 is connected with the transmission shaft 70407; the rotating motor 70402 is connected with the rotating sleeve 70404 through a timing toothed belt 70403; the power input shaft of the three jaw centering chuck 70406 is connected to the drive shaft 70407, and the housing is connected to the rotating sleeve 70404 through the swivel plate 70705. The clamping motor 70408 drives the three-jaw centering chuck 70406 to clamp the workpiece through a transmission shaft 70407; the rotating motor 70402 drives the three-jaw centering chuck 70406 and the workpiece to synchronously rotate through the rotating sleeve 70404 and the timing belt 70403. Specifically, the three-jaw centering chuck 70406 is of the prior art. The rotation motor 70402 and the clamping motor 70408 are coupled to rotate the three-jaw centering chuck 70406, which grips or releases the right end of the welding hammer head 2 to be repaired relative to the housing of the three-jaw centering chuck 70406.
Referring to fig. 8 and 9, in an embodiment of the present invention, the cutting tool 10 includes a cutting support 1001, a pressing positioning device 1006, and a plurality of cutting support blocks 1002, wherein the plurality of cutting support blocks 1002 are sequentially disposed on the cutting support 1001 at intervals for supporting the welding crust-breaking hammer 2 to be repaired; the pressing and positioning device 1006 is disposed on the cutting support 1001 and is used for pressing and supporting the welding crust-breaking hammer 2 to be repaired from above.
Further, the plurality of cutting support blocks 1002 are equal in height, the cutting support blocks 1002 are of a V-shaped structure, and the support surfaces on the two sides are provided with cutting support block universal balls 1003. The welding crust breaking hammer 2 to be maintained is horizontally placed on the plurality of cutting supporting blocks 1002 and is pressed through the plurality of pressing and positioning devices 1006.
Referring to fig. 1 and fig. 8 to 9, in an embodiment of the present invention, the dust removing system 13 includes a dust removing cover 1301, a dust removing pipe 1302, a dust removing host 1303 and an internal dust suction cover 1004, wherein the dust removing cover 1301 covers the outer side of the cutting tool 10, and the top of the dust removing cover is connected to the dust removing host 1303 through the dust removing pipe 1302; inside suction hood 1004 sets up in dust excluding hood 1301 inboard, and covers and establish the head outside of waiting to maintain welding crust-breaking tup 2, and inside suction hood 1004 is connected with dust removal host computer 1303 through communicating pipe 100401.
Specifically, the dedusting mainframe 1303 is a commercially available product, and a DFOE4 donason dedusting mainframe is adopted.
Further, a positioning sensor 1005 is arranged at the end of the internal dust hood 1004 on the cutting support 1001 for determining the cutting length of the welding crust-breaking hammer head 2 to be repaired.
The embodiment of the utility model provides an in, when the cutting steel pipe, the steel pipe is fixed through cutting frock 10, and when intelligent cutting robot 8 carried out flame cutting, the outer negative pressure of steel pipe was less than intraductal negative pressure to produce the pressure differential. Therefore, the airflow at the wall of the cutting pipe flows from inside to outside, i.e. the airflow in the steel pipe enters the internal dust hood 1004 from the tail part, and then enters the dust removal pipe 1302 through the communication pipe 100401 and is discharged. Therefore, the molten liquid metal flows to the outside of the pipe, and the inner wall of the cut end of the steel pipe has no cutting edge. At this time, the smoke dust in the dust removing cover 1301 is also discharged through the dust removing pipe 1302, so that pollution caused by metal smoke dust, toxic gas, strong light radiation, noise and the like is avoided.
On the basis of the above embodiment, referring to fig. 1, the utility model provides a tooling fixture for cutting crust-breaking hammers by an intelligent robot, which further comprises a tail pipe bin mechanism 12 and an alloy hammer bin mechanism 14 arranged at the other side of the cutting tooling 10, and an intelligent transfer robot 11 arranged between the tail pipe bin mechanism 12 and the alloy hammer bin mechanism 14; the tail pipe bin mechanism 12 is used for conveying a tail pipe 15 and a middle pipe which are cut off; the alloy hammer bin mechanism 14 is used for conveying the cut alloy hammers; the intelligent transfer robot 11 is used for transferring the cut alloy hammerheads and tail pipes 15.
The embodiment of the utility model provides an in, alloy tup feed bin mechanism 14 includes alloy tup delivery track 1401, hopper car and hopper 1403, and wherein alloy tup delivery track 1401 extends along keeping away from cutting frock 10 direction, and hopper car 1402 sets up on alloy tup delivery track 1401, and hopper 1403 sets up on hopper car 1402 for place the alloy tup that is cut off.
The embodiment of the utility model provides an in, tail pipe feed bin mechanism 12 includes tail pipe delivery track 1201 and sets up the tail pipe feed bin on tail pipe delivery track 1201, and wherein tail pipe delivery track 1201 is perpendicular with alloy tup delivery track 1401.
Referring to fig. 6, in the embodiment of the present invention, the tail pipe bin includes a tail pipe bin leg 1202, a tail pipe bin bottom plate, a tail pipe bin second layer sheet metal plate 1203 and a tail pipe bin third layer sheet metal plate 1204, which are disposed on the tail pipe bin leg 1202 from bottom to top, and the tail pipe bin second layer sheet metal plate 1203 and the tail pipe bin third layer sheet metal plate 1204 are correspondingly provided with the insertion holes 1205.
Referring to fig. 7, in an embodiment of the present invention, the intelligent transfer robot 11 includes a transfer robot 1101 and a clamping jaw 1102 disposed at an execution end of the transfer robot 1101, and the transfer robot 1101 is a six-degree-of-freedom industrial robot.
Referring to fig. 10, in the embodiment of the present invention, the intelligent cutting robot 8 includes a six-degree-of-freedom cutting robot 801, an actuator 802, a flame cutting torch 803, and a cutting robot base 804, wherein the six-degree-of-freedom cutting robot 801 is disposed on the cutting robot base 804, and the end is disposed with the actuator 802, and the flame cutting torch 803 is disposed on the actuator 802.
Specifically, the frock clamp of intelligent robot cutting crust-breaking tup sets up in security fence 3 to improve work safety, see that fig. 1 shows.
Referring to fig. 5, in the embodiment, the length of the crust breaking chip 2 to be repaired is about 2 meters. The welding crust-breaking hammer 2 to be maintained is placed on the welding crust-breaking hammer bracket 1 to be maintained. The crust breaking hammer head support 1 to be repaired comprises a supporting leg 101, a bottom plate 102, a second layer of sheet metal plate 103 and a third layer of sheet metal plate 104, wherein the bottom plate 102, the second layer of sheet metal plate 103 and the third layer of sheet metal plate 104 are arranged on the supporting leg 101 from bottom to top, and a plurality of inserting holes are correspondingly formed in the second layer of sheet metal plate 103 and the third layer of sheet metal plate 104. The bottom plate 102 is used for height positioning of the welding crust-breaking hammer head 2 to be maintained. Wait to maintain welding crust-breaking hammer support 1 and be located security fence 3 inside, and be close to in security fence 3, wait to maintain welding crust-breaking hammer support 1 unloading and full wait to maintain welding crust-breaking hammer support 1 material loading are carried out emptily by fork truck, ox or fork lift truck. The clamping jaw 1102 of the intelligent transfer robot 11 clamps the middle part of the welding crust-breaking hammer 2 to be maintained, upwards lifts up, and transfers the welding crust-breaking hammer to be maintained on the fixed-length platform 4 after overturning for a certain angle.
The utility model provides a pair of frock clamp of intelligent robot cutting crust-breaking tup, its working process is:
in the process that the intelligent cutting robot 8 performs flame cutting through the flame cutting torch 803, the intelligent cutting robot 8 controls six spatial process postures of the flame cutting torch 803. The three-jaw centering chuck 70406 of the translational feed head 704 clamps one end of the welding crust-breaking hammer head 2 to be maintained and rotates, the welding crust-breaking hammer head 2 to be maintained is decomposed into an alloy hammer head and a tail pipe 15, and the three-jaw centering chuck 70406 of the translational feed head 704 clamps the tail pipe 15 to pull the alloy hammer head and the tail pipe 15 apart.
The intelligent cutting robot 8 controls six spatial process postures of the flame cutting torch 803, the three-jaw centering chuck 70406 of the translation feeding head 704 clamps one end of the welding crust breaking hammer 2 to be maintained to rotate, and the tail pipe 15 finishes the process groove cutting.
The clamping jaw 1102 of the intelligent transfer robot 11 clamps the alloy hammer head and lifts the alloy hammer head upwards, the alloy hammer head moves from the lower position to the upper position of the waist hole 100403 of the internal dust hood 1004 and then is pulled out in a transverse rightward movement mode, and the clamping jaw 1102 avoids interference with the tail pipe 15 and the cutting tool 10.
The intelligent transfer robot 11 places the alloy hammers into the hopper 1403. After the hopper 1403 is filled, the hopper car 1402 travels on the alloy hammer head conveying rail 1401, and the hopper 1403 is transplanted out of the robot working range. The hopper 1403 filled with the alloy hammers is inserted away by a forklift, and the other hole hopper 1403 is inserted back by the forklift.
After the tail pipe 15 is gripped by the gripper 1102 of the intelligent transfer robot 11, the gripper of the three-jaw centering chuck 70406 releases the tail pipe 15.
The intelligent carrying robot 11 inserts the groove of the tail pipe 15 downwards into the alloy hammer head bin mechanism 14.
The utility model provides a frock clamp of intelligent robot cutting crust-breaking hammer head, when carrying out the cutting of pipeline type work piece, let the left end of pipeline in inside suction hood 1004, the right-hand member of pipeline is steps up and is provided centre gripping, rotation, axial feed by the three-jaw chuck of feed mechanism 7, and the pipeline makes its inside walk all the way cutting dust removal air current, and the dust excluding hood 1301 of pipeline outside walks the other way cutting dust removal air current; the two paths of airflow have different pressure differences, so that the cut molten metal flows outwards, and cutting nodules are prevented from being hung in the pipeline. The utility model discloses compact structure, work efficiency is high, improves operational environment, improves product quality, produces pollution and personnel's subregion such as metal smoke and dust, toxic gas, highlight radiation and noise in flame cutting process, improves labourer's operational environment.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1. A tool clamp for cutting a crust breaking hammer head by an intelligent robot, which is characterized in that,
the welding crust-breaking hammer support (1) to be maintained is used for placing the welding crust-breaking hammer (2) to be maintained;
the welding crust breaking hammer length-fixing platform (4) to be maintained determines the cutting length by positioning the tail part of the welding crust breaking hammer (2) to be maintained;
the welding crust breaking hammer head feeding mechanism (7) to be maintained is used for clamping, rotating and feeding the welding crust breaking hammer head (2) to be maintained;
the cutting tool (10) is arranged at the end part of the welding crust-breaking hammer feed mechanism (7) to be maintained and used for positioning the welding crust-breaking hammer (2) to be maintained during cutting;
the intelligent cutting robot (8) is arranged on one side of the cutting tool (10) and is used for cutting the welding crust breaking hammer head (2) to be maintained;
and the dust removal system (13) is arranged on the outer side of the cutting tool (10) and used for removing dust.
2. The frock clamp of the intelligent robot cutting crust-breaking hammer head according to claim 1, wherein the to-be-repaired welding crust-breaking hammer head sizing platform (4) comprises a sizing frame (401), an end positioning block (402) and at least two V-shaped supporting blocks (403), wherein the end positioning block (402) is arranged at the end part of the sizing frame (401) and used for positioning the tail end of the to-be-repaired welding crust-breaking hammer head (2), the at least two V-shaped supporting blocks (403) are sequentially arranged on the sizing frame (401) at intervals along the direction far away from the end positioning block (402), and the heights of the V-shaped supporting blocks (403) are gradually increased.
3. A tool clamp for an intelligent robot to cut crust breaking chips according to claim 2, wherein a V-shaped groove is formed in the top of the V-shaped supporting block (403), and universal balls (404) are arranged on supporting surfaces on two sides of the V-shaped groove.
4. The frock clamp for the intelligent robot to cut the crust-breaking hammer head according to claim 1, wherein the welding crust-breaking hammer head feeding mechanism (7) to be repaired comprises a feeding support frame (701), a feeding track (702) and a translational feeding head (704), wherein the feeding track (702) is arranged at the top of the feeding support frame (701), and the translational feeding head (704) is slidably connected to the feeding track (702) and can move along the feeding track (702); the translation feeding head (704) is used for clamping the welding crust-breaking hammer head (2) to be maintained and driving the welding crust-breaking hammer head (2) to be maintained to rotate.
5. The tool clamp for the intelligent robot to cut the crust-breaking hammer head according to the claim 1, wherein the cutting tool (10) comprises a cutting support frame (1001), a pressing and positioning device (1006) and a plurality of cutting support blocks (1002), wherein the plurality of cutting support blocks (1002) are sequentially arranged on the cutting support frame (1001) at intervals and are used for supporting the welding crust-breaking hammer head (2) to be maintained; the pressing and positioning device (1006) is arranged on the cutting support frame (1001) and used for pressing and supporting the welding crust breaking hammer head (2) to be maintained from the upper part.
6. The tool clamp for the intelligent robot to cut the crust-breaking hammer head according to claim 5, wherein the dust removal system (13) comprises a dust removal cover (1301), a dust removal pipeline (1302), a dust removal host (1303) and an internal dust suction cover (1004), wherein the dust removal cover (1301) is covered on the outer side of the cutting tool (10), and the top of the dust removal cover is connected with the dust removal host (1303) through the dust removal pipeline (1302); the inner dust hood (1004) is arranged on the inner side of the dust hood (1301), is arranged on the outer side of the head of the welding crust breaking hammer head (2) to be repaired, and is connected with the dust removal host (1303) through a communicating pipeline (100401).
7. A tool clamp for an intelligent robot to cut crust-breaking chips according to claim 5, wherein the cutting support block (1002) is of a V-shaped structure, and universal balls (1003) for the cutting support block are arranged on the support surfaces on the two sides.
8. A tool clamp for an intelligent robot to cut a crust breaking hammer head according to claim 5, wherein a positioning sensor (1005) is arranged at the end of an internal dust hood (1004) on the cutting support frame (1001).
9. The tool clamp for cutting the crust breaking hammer by the intelligent robot according to claim 1, further comprising a tail pipe bin mechanism (12) and an alloy hammer bin mechanism (14) which are arranged on the other side of the cutting tool (10), and the intelligent transfer robot (11) arranged between the tail pipe bin mechanism (12) and the alloy hammer bin mechanism (14);
the tail pipe bin mechanism (12) is used for conveying the cut tail pipes (15);
the alloy hammer bin mechanism (14) is used for conveying the cut alloy hammers;
the intelligent conveying robot (11) is used for conveying the cut alloy hammer heads and tail pipes (15).
10. The tool clamp for the intelligent robot to cut the crust-breaking hammers according to claim 9, wherein the alloy hammer head bin mechanism (14) comprises an alloy hammer head conveying track (1401), a hopper car (1402) and a hopper (1403), wherein the alloy hammer head conveying track (1401) extends in a direction away from the cutting tool (10), the hopper car (1402) is arranged on the alloy hammer head conveying track (1401), and the hopper (1403) is arranged on the hopper car (1402) and used for placing the cut alloy hammer heads;
the tail pipe bin mechanism (12) comprises a tail pipe conveying track (1201) and a tail pipe bin arranged on the tail pipe conveying track (1201), wherein the tail pipe conveying track (1201) is perpendicular to the alloy hammer head conveying track (1401).
CN202122857510.9U 2021-11-19 2021-11-19 Tool clamp for cutting crust breaking hammer head by intelligent robot Active CN216421371U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122857510.9U CN216421371U (en) 2021-11-19 2021-11-19 Tool clamp for cutting crust breaking hammer head by intelligent robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122857510.9U CN216421371U (en) 2021-11-19 2021-11-19 Tool clamp for cutting crust breaking hammer head by intelligent robot

Publications (1)

Publication Number Publication Date
CN216421371U true CN216421371U (en) 2022-05-03

Family

ID=81338317

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122857510.9U Active CN216421371U (en) 2021-11-19 2021-11-19 Tool clamp for cutting crust breaking hammer head by intelligent robot

Country Status (1)

Country Link
CN (1) CN216421371U (en)

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