CN216421045U - Deep well casting safety control system - Google Patents

Abstract

The application discloses deep well casting safety control system includes: first mixed stove and second mixed stove, all install locking device on the furnace eye of first mixed stove and second mixed stove, install the chute jointly on first mixed stove and the second mixed stove, the end of chute is provided with the deep well, one side of chute is provided with row aluminium groove, the one end of row aluminium groove is connected with the pan head, the pan head is installed in emergent hole, the position department that row aluminium groove and chute are connected, the position department that chute and deep well are connected all is provided with emergency device, emergency device includes the support, the hydraulic stem is installed at the top of support, the bottom of hydraulic stem is provided with the baffle, locking device, the hydraulic stem all is connected with the controller. The control system solves the problems that the power-off phenomenon can occur in the existing deep well casting process, liquid flows into a deep well groove after the power-off phenomenon easily to cause effusion and even explosion accidents easily occur.

Description

Deep well casting safety control system

Technical Field

The application relates to the technical field of safety control equipment, in particular to a deep well casting safety control system.

Background

Aluminum processing (deep well casting) uses plastic working method to process aluminum billet into material, and the main method is rolling, extruding, drawing and forging. The aluminum processing industry in China closely combines the requirements of market and scientific development, so that the traditional aluminum processing material has gradually completed the conversion to the modern aluminum processing material, and has developed towards the directions of high performance, high precision, energy conservation and environmental protection. The phenomenon of power failure can take place for the deep well casting in-process at present, and liquid continues to flow to and causes the hydrops in the deep well groove easily after taking place the outage, causes the explosion accident even easily and takes place.

Therefore, the application provides a deep well casting safety control system to solve the problems.

SUMMERY OF THE UTILITY MODEL

The application provides a deep well casting safety control system has solved and can take place the outage phenomenon among the current deep well casting process, and liquid continues to flow to the deep well inslot and causes the hydrops easily after taking place the outage, causes the problem that the explosion accident takes place easily even.

In order to solve the above technical problem, the present application provides a deep well casting safety control system, including: first mixed stove and second mixed stove, all install locking device on the stove eye of first mixed stove and second mixed stove, install the chute jointly on first mixed stove and the second mixed stove, the end of chute is provided with the deep well, one side of chute is provided with row aluminium groove, the one end of row aluminium groove is connected with the pan head, the pan head is installed in emergent hole, row aluminium groove with position department that the chute is connected the chute with position department that the deep well is connected all is provided with emergency device, emergency device includes the support, the hydraulic stem is installed at the top of support, the bottom of hydraulic stem is provided with the baffle, locking device the hydraulic stem all is connected with the controller.

Further, the launder includes a liquid outlet tank and a liquid inlet tank, the aluminum discharge tank is connected with the liquid inlet tank.

Further, the method also comprises the following steps: the stand that chute one side set up, install first infrared detector, second red detector and alarm on the stand, first infrared detector aligns the furnace eye department of first hybrid furnace, second infrared detector aligns the furnace eye department of second hybrid furnace, first infrared detector second red detector and alarm all with the controller is connected.

Further, locking device is including installing support on the chute, install electric telescopic handle on the support, the chock plug is installed to electric telescopic handle's front end, the chock plug is located the furnace eye department of first mixed stove the furnace eye department of second mixed stove, electric telescopic handle with the controller is connected.

Furthermore, both ends of the support are provided with grooves, and the baffle is arranged in the grooves.

Compare in prior art, the application provides a deep well casting safety control system includes: first mixed stove and second mixed stove, all install locking device on the furnace eye of first mixed stove and second mixed stove, install the chute jointly on first mixed stove and the second mixed stove, the end of chute is provided with the deep well, one side of chute is provided with row aluminium groove, the one end of row aluminium groove is connected with the pan head, the pan head is installed in emergent hole, the position department that row aluminium groove and chute are connected, the position department that chute and deep well are connected all is provided with emergency device, emergency device includes the support, the hydraulic stem is installed at the top of support, the bottom of hydraulic stem is provided with the baffle, locking device, the hydraulic stem all is connected with the controller.

When using this system, start locking device and carry out the stopper stifled to the furnace eye when taking place to cut off the power supply, avoid liquid to flow out, the emergency device that the position department that the chute is connected with the deep well set up is normally open state, starts emergency device when taking place to cut off the power supply and makes the baffle stop the liquid flow in the chute to the lower grade, arranges the emergency device of aluminium groove and chute junction is normally closed state, when taking place to cut off the power supply, starts emergency device and makes the baffle upwards, makes in the chute remain liquid flow in pot head and emergency pit. Therefore, the system avoids the situation that liquid flows into the deep well tank after power failure and is easy to cause liquid accumulation, and even explosion accidents are easy to happen.

Drawings

In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments are briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without making any inventive changes.

Fig. 1 is a schematic structural diagram of a deep well casting safety control system according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a locking device according to an embodiment of the present invention;

fig. 3 is a schematic structural view of an emergency device according to an embodiment of the present invention;

fig. 4 is a schematic diagram of a connection structure of a controller according to an embodiment of the present invention.

In the figure: the device comprises a first mixing furnace 1, a second mixing furnace 2, a furnace eye 21, a deep well 3, an aluminum groove 4 rows, a pan head 5, an emergency pit 6, a support 7, a hydraulic rod 8, a baffle 9, a controller 90, a liquid outlet groove 13, a liquid inlet groove 14, a vertical column 10, a first infrared detector 101, a red detector 102 and a second infrared detector 103, an alarm device 111, a 112 electric telescopic rod, a plug 113 and a groove 104.

Detailed Description

In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.

Fig. 1 is a schematic structural diagram of a deep well casting safety control system according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a locking device according to an embodiment of the present invention; fig. 3 is a schematic structural view of an emergency device according to an embodiment of the present invention; fig. 4 is a schematic diagram of a connection structure of a controller according to an embodiment of the present invention. As shown in fig. 1-4, comprising: first mixed stove 1 and second mixed stove 2, all install locking device on the eye 21 of first mixed stove 1 and second mixed stove 2, install the chute jointly on first mixed stove 1 and the second mixed stove 2, the end of chute is provided with deep well 3, one side of chute is provided with row aluminium groove 4, the one end of row aluminium groove 4 is connected with pan head 5, pan head 5 is installed in emergent hole 6, the position department that row aluminium groove 4 and chute are connected, the position department that chute and deep well 3 are connected all is provided with emergency device, emergency device includes support 7, hydraulic stem 8 is installed at the top of support 7, the bottom of hydraulic stem 8 is provided with baffle 9, locking device, hydraulic stem 8 all is connected with controller 90.

In detail, aluminum liquid processing is carried out in the first mixing furnace 1 and the second mixing furnace 2, and during normal operation, aluminum flows out of the furnace eye 21, passes through the launder and enters the deep well 3. Further, the launder comprises a liquid outlet tank 13 and a liquid inlet tank 14, and the aluminum discharging tank 4 is connected with the liquid inlet tank 14. One side of the launder is provided with row aluminium groove 4, that is, row aluminium groove 4 is connected with feed liquor groove 14. The emergency device installed at the point where the aluminium tapping channel 4 is connected to the launder is normally closed. A pan head 5 connected with one end of the aluminum discharge groove 4 is arranged in the emergency pit 6, and when the amount of the aluminum liquid flowing into the pan head 5 is excessive, the aluminum liquid can continuously flow into the emergency pit 6, so that the aluminum liquid is prevented from overflowing. Locking devices are arranged on the furnace eyes 21 of the first mixing furnace 1 and the second mixing furnace 2, and emergency devices are arranged at the positions where the aluminum discharging grooves 4 are connected with the launders and the positions where the launders are connected with the deep well 3. When power failure occurs, the locking device is started, so that the furnace eye 21 can be plugged by the locking device. Further, the locking device comprises a support 111 installed on the launder, an electric telescopic rod 112 is installed on the support 111, a plug 113 is installed at the front end of the electric telescopic rod 112, the plug 113 is located at the furnace eye 21 of the first mixing furnace 1 and the furnace eye 21 of the second mixing furnace 2, and the electric telescopic rod 112 is connected with the controller 90. The electric telescopic rod 112 pushes the plugging head 113 to plug. When operating normally, the locking device is not activated. When taking place the outage, also synchronous start emergency device, emergency device includes support 7, and hydraulic stem 8 is installed at the top of support 7, and the bottom of hydraulic stem 8 is provided with baffle 9. The emergency device at the position where the aluminum discharging groove 4 is connected with the flow groove is in a normally-closed state, and is started when power failure occurs, and the emergency device is started. I.e. to raise the shutter 9. And the emergency device arranged at the position where the launder is connected with the deep well 3 is normally open, and when sudden power failure occurs, the baffle 9 falls down to block the outlet of the launder. In order to facilitate the ascending and descending of the baffle, further, the bracket 111 is provided with grooves 104 at both ends, and the baffle 9 is installed in the grooves 104. Meanwhile, in order to prevent the furnace eye 21 from leaking during plugging, the furnace further comprises: the upright post 10 that chute one side set up, install first infrared detector 101, second red detector 102 and alarm 103 on the upright post 10, first infrared detector 101 aims at the stove eye 21 department of first mixed stove 1, and second infrared detector 102 aims at the stove eye 21 department of second mixed stove 2, and first infrared detector 101, second red detector 102 and alarm 103 all are connected with controller 90. When the first infrared detector 101 and the second infrared detector 102 monitor that aluminum liquid flows out of the furnace eye 21, the alarm 103 gives an alarm to warn workers. The control of the electronic device in the application by the controller 90 is a known operation and will not be described herein.

Compare in prior art, when using the deep well casting safety control system that this application provided, start locking device and carry out the stopper stifled to the furnace eye when taking place to cut off the power supply, avoid liquid to flow out, the emergency device that the position department that the chute is connected with the deep well set up is normally open state, start emergency device when taking place to cut off the power supply and make the baffle stop the liquid flow in the chute to the grade downwards, the emergency device of row aluminium groove and chute junction is normally closed state, when taking place to cut off the power supply, start emergency device and make the baffle upwards, make in the chute remain the liquid flow in pot head and the emergency pit. Therefore, the system avoids the situation that liquid flows into the deep well tank after power failure and is easy to cause liquid accumulation, and even explosion accidents are easy to happen.

In the description of the application, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be considered limiting of the application. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate a number of the indicated technical features. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice in the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims.

It will be understood that the present application is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The above-described embodiments of the present application do not limit the scope of the present application.

Claims (5)

1. A deep well casting safety control system, comprising: first hybrid furnace and second hybrid furnace, all install locking device on the furnace eye of first hybrid furnace and second hybrid furnace, install the chute jointly on first hybrid furnace and the second hybrid furnace, the end of chute is provided with the deep well, one side of chute is provided with row aluminium groove, the one end of row aluminium groove is connected with the pan head, the pan head is installed in emergent hole, row aluminium groove with position department that the chute is connected the chute with position department that the deep well is connected all is provided with emergency device, emergency device includes the support, the hydraulic stem is installed at the top of support, the bottom of hydraulic stem is provided with the baffle, locking device the hydraulic stem all is connected with the controller.

2. The deep well casting safety control system of claim 1, wherein the launder comprises an effluent trough and an inlet trough, the aluminium discharge trough being connected to the inlet trough.

3. The deep well casting safety control system of claim 1, further comprising: the stand that chute one side set up, install first infrared detector, second infrared detector and alarm on the stand, first infrared detector aligns the furnace eye department of first hybrid furnace, second infrared detector aligns the furnace eye department of second hybrid furnace, first infrared detector second infrared detector with the alarm all with the controller is connected.

4. The deep well casting safety control system of claim 1, wherein the locking device comprises a support installed on the launder, an electric telescopic rod is installed on the support, a plug is installed at the front end of the electric telescopic rod, the plug is located at the furnace eye of the first mixing furnace and the furnace eye of the second mixing furnace, and the electric telescopic rod is connected with the controller.

5. The deep well casting safety control system of claim 1, wherein grooves are provided at both ends of the bracket, and the baffle is installed in the grooves.

Images