CN216403832U - Full-automatic xiLin bottle liquid filling machine - Google Patents

Abstract

The utility model discloses a full-automatic penicillin bottle filling machine which comprises a rack, a servo filling and cork pressing system, a high-speed cap rolling system and a conveying belt, wherein the servo filling and cork pressing system comprises a bottle supplying structure, a main rotary table structure, a filling structure, a cork feeding and cork pressing structure and a first electric appliance operation panel, the high-speed cap rolling system comprises a bottle feeding mechanism, a cork feeding and hanging mechanism, a rotary table cap rolling mechanism, a rotary table bottle discharging mechanism and a second electric appliance operation panel, and the full-automatic penicillin bottle filling machine can realize filling, cap sealing and packaging integration by combining a plurality of process structures, thereby increasing the production efficiency and being suitable for popularization and use.

Description

Full-automatic xiLin bottle liquid filling machine

Technical Field

The utility model relates to the field of related products of a penicillin bottle filling production line, in particular to a full-automatic penicillin bottle filling machine.

Background

Penicillin bottles, small bottles sealed by rubber plugs, are brown, transparent and the like, and are generally made of glass materials. The neck of the penicillin bottle is thin, and the thickness below the neck is consistent; the bottle mouth is slightly thicker than the bottle neck and slightly thinner than the bottle body.

However, the filling and capping processes in the existing penicillin bottle production line are operated by different production lines, so that the production efficiency is reduced, and certain defectiveness is realized.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a full-automatic penicillin bottle filling machine, which aims to solve the problem that the production efficiency is reduced because filling and capping processes in the existing penicillin bottle production line are operated by different production lines in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a full-automatic penicillin bottle filling machine comprises a rack, a servo filling and corking system, a high-speed capping system and a conveyer belt, wherein the servo filling and corking system comprises a bottle supplying structure, a main turntable structure, a filling structure, a cork feeding and corking structure and a first electric appliance operation panel;

the high-speed cap rolling system comprises a bottle feeding mechanism, a cap conveying and hanging mechanism, a rotary disc cap rolling mechanism, a rotary disc bottle discharging mechanism and a second electrical appliance operation panel.

Preferably, the bottle supplying structure and the filling structure are both provided with a bottle lacking photoelectric sensor.

Preferably, the conveying belt is arranged between the servo filling and capping system and the high-speed capping system and is driven by a conveying motor to perform reciprocating conveying.

Preferably, the first electrical appliance operation panel and the second electrical appliance operation panel are both PLC touch screen human-computer interfaces.

Preferably, the servo filling and capping system and the high-speed capping system are made of 304# stainless steel materials.

Compared with the prior art, the utility model has the beneficial effects that:

this full-automatic xiLin bottle liquid filling machine through combining multichannel process structure, can realize filling closing cap packing integration to increase production efficiency, be fit for using widely.

Drawings

Fig. 1 is a schematic structural diagram of a full-automatic penicillin bottle filling machine according to the present invention.

In the figure: 1. a frame; 2. a servo filling corking system; 3. a high speed capping system; 4. a conveyor belt; 5. a bottle supply structure; 6. a main turntable; 7. a filling structure; 8. a plug feeding and pressing structure; 9. a bottle feeding mechanism; 10. a cover feeding and hanging mechanism; 11. a turntable capping mechanism; 12. a rotary disc bottle discharging mechanism; 13. a second appliance operating panel; 14. a first appliance operating panel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1, an embodiment of the present invention: a full-automatic penicillin bottle filling machine comprises a frame 1, a servo filling and cork pressing system 2, a high-speed capping system 3 and a conveyer belt 4, wherein the servo filling and cork pressing system 2 comprises a bottle supplying structure 5, a main rotary disc structure 6, a filling structure 7, a cork feeding and cork pressing structure 8 and a first electrical appliance operation panel 14, the bottle supplying structure 5 comprises a first bottle supplying rotary disc, the first bottle supplying rotary disc is driven by a conveying motor, a bottle inlet is arranged on one side of the first bottle supplying rotary disc, a conveyer belt inlet is arranged between the first bottle supplying rotary disc and the conveyer belt, concretely, after bottles are manually placed into the bottle inlet in the bottle supplying structure 5, the bottles are properly pushed to the bottle supplying rotary disc forwards by hands, the bottle supplying rotary disc is driven by a bottle supplying motor in the frame 1 to rotate, so that the bottles on the rotary disc automatically enter the conveyer belt inlet along with the guide of a bottle feeding guide plate along with the rotating direction, and are orderly conveyed into the bottle feeding rotary disc along with the conveyer belt 4, completing the bottle supply work; the main turntable 6 structurally comprises a main turntable, wherein a bottle feeding dial wheel is arranged on one side of the main turntable, the main turntable and the bottle feeding dial wheel are respectively driven by a main turntable servo motor and a bottle feeding dial wheel motor, concretely, after a power supply is turned on, the main turntable servo motor and the bottle feeding dial wheel motor operate to respectively drive a driving cam indexer and the bottle feeding dial wheel to operate, the bottle feeding dial wheel operates to convey a bottle into a hole groove of the main turntable, and the cam indexer operates to convey the bottle below a filling head to be filled; filling structure 7 includes the stainless steel pump body, be equipped with quick-opening joint on the stainless steel pump body, be equipped with the transfer line on the stainless steel pump body, be equipped with the check valve on the transfer line, the one end of transfer line is equipped with the filling needle tubing, one side fixedly connected with needle tubing support of the stainless steel pump body, filling needle tubing fixed connection is on needle tubing support, be equipped with first cylinder in the frame 1, first cylinder and stainless steel pump body coupling, specific saying, according to the stroke of the first cylinder of the adjustable filling head below of height and size of bottle, adjust the height position and the interval of filling needle tubing. When the bottle is conveyed to the lower part of the needle tube by the main turntable, the filling head is driven by the cylinder to do ascending and descending motion so that the needle tube extends into the bottle for filling; send stopper tamponade structure 8 and vibrate the dish including tamponade carousel and reason stopper, the reason stopper vibrates one side intercommunication of dish has lower stopper track, the orbital below of lower stopper is equipped with the vacuum and inhales stopper turnover disc, lower stopper track and vacuum are inhaled and are filled between the turnover disc and be connected through the connecting axle, frame 1 has the second cylinder, the second cylinder is connected with the connecting rod axle, specific saying, the manual work is put into the interior stopper of reason stopper and is vibrated the dish, open the vibration dish power, vibrate the electromagnetic amplitude of dish with the speed regulator regulation, gain suitable amplitude. The inner plugs enter the lower plug track orderly and in the same direction at a certain speed, the inner plugs are drawn into the vacuum plug sucking port from top to bottom along the inner plug track, the vacuum generator generates vacuum to suck the inner plugs, the second cylinder of the rack works to drive the connecting rod shaft to do eccentric motion to enable the vacuum plug sucking turnover disc to turn over towards the main turntable instantaneously, the inner plugs are pressed into powder filling bottle mouths which are stopped on a main turntable plug pressing station, and the plug pressing work is completed. Then the vacuum generator is deflated, the second air cylinder works and moves downwards to drive the connecting rod shaft to move eccentrically, and the vacuum suction plug overturning plate is reset to the original state;

the high-speed capping system 3 comprises a bottle feeding mechanism 9, a cap conveying and hanging mechanism 10, a rotary disc capping mechanism 11, a rotary disc bottle discharging mechanism 12 and a second electric appliance operation panel 13, wherein the bottle feeding mechanism 9 comprises an opening which is arranged on a second bottle supplying rotary disc and communicated with a conveying belt, the second bottle supplying rotary disc is driven by a bottle supplying and supplying motor, an adjusting guide plate is arranged on the second bottle supplying rotary disc, specifically, a power supply is started, bottles with inner plugs pressed are fed into the bottle supplying rotary disc from a bottle hopper, the bottle supplying and supplying motor drives the bottle supplying rotary disc to rotate in the clockwise direction, so that the bottles on the rotary disc are also conveyed in the clockwise direction, the bottles are sequentially and quickly fed into the cap hanging rotary disc through the shunting guide of the adjusting guide plate, and the bottles enter an automatic cap hanging process to finish the work of a cap conveying station; the cap conveying and hanging mechanism 10 comprises a cap arranging vibration disc, a cap conveying rail and an automatic cap hanging head, wherein the automatic cap hanging head is arranged above the bottle feeding mechanism 9, specifically, a bottle cap is manually placed into the cap arranging vibration disc, a power supply is powered on to adjust a speed regulator of the vibration disc, a proper electromagnetic amplitude is obtained, the bottle caps are enabled to vibrate and enter the cap conveying rail one by one at the same speed in the same direction, slide into the cap clamping claws from top to bottom along with the situation and stop for waiting, when a bottle with an inner plug is conveyed to a station below the cap clamping claws by rotating the bridge conveying disc, the bottle cap is automatically hung on the bottle mouth due to the rotating pushing force of the conveying disc when passing through the two cap clamping claws, and after passing through a station of a cap jumping prevention adjusting plate, the bottle cap is sleeved on the bottle mouth neatly and stably and enters a cap rolling station; the rotary plate capping mechanism 11 comprises a bottle feeding rotary plate and automatic capping heads, the bottle feeding rotary plate is driven by a bottle feeding motor, the rotary plate bottle discharging mechanism 12 comprises a bottle discharging rotary plate, the bottle discharging rotary plate is driven by a bottle discharging motor, specifically speaking, bottles hung with bottle caps are sent to a planetary capping head station by the bottle feeding rotary plate, the planetary capping heads are operated by a main motor driving gear in a rack, and 8 capping heads driving the planetary capping heads rotate automatically and simultaneously rotate around a central shaft. When the bottle enters the capping head station, the capping head descends to press the bottle cap, and the bottle ejecting lifting seat is lifted upwards due to the rotation of the lifting cam below the base to clamp the bottle, so that the bottle rotates clockwise, the rolling cutter rotates along with the bottle cap and rolls and locks the bottle cap to complete capping work.

In this embodiment, the bottle supply structure 5 and the filling structure 7 are both provided with a bottle-lacking photoelectric sensor; the lower plug track is arranged by double tracks; a cover-missing photoelectric sensor is arranged on the cover conveying track; the automatic capping head is an eight-head planetary capping; the conveying belt 4 is arranged between the servo filling and corking system 2 and the high-speed capping system 3 and is driven by a conveying motor to perform reciprocating conveying; the first electrical appliance operation panel 14 and the second electrical appliance operation panel 13 are both PLC touch screen human-computer interfaces; the servo filling and corking system 2 and the high-speed capping system 3 are made of 304# stainless steel materials.

The working principle is as follows: after a bottle is manually placed into a bottle inlet in a bottle supply structure 5, the bottle is properly pushed to a bottle supply turntable by hand towards the front, the bottle supply turntable is driven by a bottle supply motor in a rack 1 to rotate, so that the bottle on the turntable automatically enters an inlet of a conveying belt along with the rotation direction through the guidance of a bottle inlet guide plate, the bottle is sequentially conveyed into a bottle inlet turntable along with the conveying belt 4 to finish the bottle supply work, after a power supply is turned on, a main turntable servo motor and a bottle inlet thumb wheel motor operate to respectively drive a cam indexer and a bottle inlet thumb wheel to operate, the bottle inlet thumb wheel operates to convey the bottle into a hole groove of the main turntable, the cam indexer operates to convey the bottle into the lower part of a filling head for filling, and the height position and the distance of a filling needle tube are adjusted according to the height and the size of the bottle and the stroke of a first air cylinder below the filling head. When the bottle is conveyed to the lower part of the needle tube by the main rotary table, the filling head is driven by the air cylinder to do ascending and descending movement so that the needle tube extends into the bottle for filling, the inner plug is manually placed into the plug arranging vibration disc, the power supply of the vibration disc is started, the electromagnetic amplitude of the vibration disc is adjusted by the speed regulator, and the proper amplitude is obtained. The inner plugs enter the lower plug track orderly and in the same direction at a certain speed, the inner plugs are drawn into the vacuum plug sucking port from top to bottom along the inner plug track, the vacuum generator generates vacuum to suck the inner plugs, the second cylinder of the rack works to drive the connecting rod shaft to do eccentric motion to enable the vacuum plug sucking turnover disc to turn over towards the main turntable instantaneously, the inner plugs are pressed into powder filling bottle mouths which are stopped on a main turntable plug pressing station, and the plug pressing work is completed. Then the vacuum generator is deflated, the second air cylinder works and moves downwards to drive the connecting rod shaft to move eccentrically, and the vacuum suction plug overturning plate is reset to the original state;

the bottle with the upper inner plug enters the bottle supply rotary disc from the bottle hopper, the bottle supply rotary disc is driven by the bottle supply motor to rotate in the clockwise direction, the bottles on the rotary disc are also conveyed in the clockwise direction in a rotating manner, the bottles sequentially and quickly enter the cap hanging rotary disc through the shunt guide of the adjusting guide plate, the automatic cap hanging process is performed to complete the work of the cap conveying station, the bottle caps are manually placed in the cap arranging vibration disc, the speed regulator of the vibration disc is adjusted after the power supply is powered on, the proper electromagnetic amplitude is obtained, the bottle caps are vibrated, orderly and gradually enter the cap conveying track in the same direction and at the same speed, slide into the cap clamping claws from top to bottom to stop for waiting, when the bottle with the upper inner plug is conveyed to the station below the cap clamping claws through the rotation of the bridge conveying disc, the bottle cap is automatically hung on the bottle mouth due to the rotation pushing force of the conveying disc when the bottle passes through the two cap clamping claws, and after the bottle cap passes through the anti-jumping cap adjusting plate station, the bottle cap can be neatly and stably sleeved on the bottle opening and enters the capping station, the bottle with the bottle cap hung thereon is conveyed to the planetary capping head station by the bottle feeding turntable, and the planetary capping head is driven by a main motor in the rack to rotate so as to drive 8 capping heads of the planetary capping head to rotate automatically and simultaneously rotate around the central shaft. When the bottle enters the capping head station, the capping head descends to cap the bottle cap, and the bottle-jacking lifting seat lifts upwards due to the rotation of the jacking cam below the base to clamp the bottle, so that the bottle rotates clockwise, the rolling cutter rotates along with the bottle cap and rolls and locks the bottle cap to complete the capping work

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (5)

1. The utility model provides a full-automatic xiLin bottle liquid filling machine, includes frame (1), servo filling corking system (2), high-speed capping system (3) and conveyer belt (4), its characterized in that: the servo filling and corking system (2) comprises a bottle supplying structure (5), a main turntable structure (6), a filling structure (7), a cork feeding and corking structure (8) and a first electrical appliance operation panel (14);

the high-speed cap rolling system (3) comprises a bottle feeding mechanism (9), a cap conveying and hanging mechanism (10), a rotary disc cap rolling mechanism (11), a rotary disc bottle discharging mechanism (12) and a second electric appliance operation panel (13).

2. The full-automatic penicillin bottle filling machine according to claim 1, wherein: and the bottle supply structure (5) and the filling structure (7) are both provided with a bottle-lacking photoelectric sensor.

3. The full-automatic penicillin bottle filling machine according to claim 1, wherein: the conveying belt (4) is arranged between the servo filling and corking system (2) and the high-speed capping system (3) and is driven by a conveying motor to perform reciprocating conveying.

4. The full-automatic penicillin bottle filling machine according to claim 1, wherein: the first electrical appliance operation panel (14) and the second electrical appliance operation panel (13) are both PLC touch screen man-machine interfaces.

5. The full-automatic penicillin bottle filling machine according to claim 1, wherein: the servo filling and corking system (2) and the high-speed capping system (3) are made of 304# stainless steel materials.

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