CN216397590U - Novel large-scale beat circle production line that falls - Google Patents

Novel large-scale beat circle production line that falls Download PDF

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CN216397590U
CN216397590U CN202122581769.5U CN202122581769U CN216397590U CN 216397590 U CN216397590 U CN 216397590U CN 202122581769 U CN202122581769 U CN 202122581769U CN 216397590 U CN216397590 U CN 216397590U
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leveling
coil
feeding device
feeding
production line
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王智胜
王智东
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Dongguan Shixiang Precision Machinery Manufacturing Co ltd
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Abstract

本实用新型涉及卷材加工设备技术领域,公开了一种新型大型偏摆落圆生产线,包括:开卷装置用于安装卷材并对卷材进行开卷;调整装置对卷材进料方向做出调整;第一整平送料装置对卷材进行整平以及送料;承载装置对卷材进行支撑运输;第二整平送料装置对卷材进行整平以及送料;偏摆装置驱动带动第二整平送料装置左右移动偏摆;冲床对卷材进行冲裁;收料装置对卷材冲裁后的裁片堆垛收料。提供一种对卷材入料方向进行调节,提高对卷材的整平效果,提高加工产品质量,适于广泛使用。

Figure 202122581769

The utility model relates to the technical field of coiled material processing equipment, and discloses a novel large-scale eccentric drop-circle production line, comprising: an unwinding device for installing a coiled material and unwinding the coiled material; an adjustment device for adjusting the feeding direction of the coiled material ;The first leveling and feeding device flattens and feeds the coil; the carrier device supports and transports the coil; the second leveling and feeding device flattens and feeds the coil; the deflection device drives the second leveling and feeding The device moves left and right to swing; the punch punches the coil; the receiving device stacks and collects the cut pieces after the coil is punched. Provided is a method for adjusting the feeding direction of the coil material, improving the leveling effect of the coil material, and improving the quality of processed products, which is suitable for wide use.

Figure 202122581769

Description

一种新型大型偏摆落圆生产线A new type of large-scale eccentric drop-circle production line

技术领域technical field

本实用新型涉及卷材加工设备技术领域,特别涉及一种新型大型偏摆落圆生产线。The utility model relates to the technical field of coiled material processing equipment, in particular to a novel large-scale eccentric drop-circle production line.

背景技术Background technique

在卷材加工设备中,通常需要将成卷的卷材放置在开卷机上,通过开卷机对卷材进行开卷,而后对开卷的卷材进行整平送料操作,而后在冲床或者剪切机的作用下,制备所需加工产品。In the coil processing equipment, it is usually necessary to place the rolled coil on the uncoiler, unwind the coil through the uncoiler, and then perform a leveling and feeding operation on the uncoiled coil, and then under the action of a punch or a shearing machine , to prepare the desired processed products.

在现有的卷材加工设备生产线中,未注重卷材开卷时进入整平送料机的入料角度,由于卷材自身形变的影响,导致在入料时,卷材入料角度不佳,整平送料机对卷材的整平效果不佳,不符合生产需求。In the existing production line of coil processing equipment, no attention is paid to the feeding angle of the coil into the leveling feeder when the coil is uncoiled. The leveling effect of the flat feeder on the coil is not good, which does not meet the production requirements.

实用新型内容Utility model content

本实用新型解决的技术问题是针对上述现有技术中存在的缺陷,提供一种新型大型偏摆落圆生产线,以解决上述背景技术中提出的问题。The technical problem solved by the present invention is to provide a new type of large-scale yaw drop-circle production line for the above-mentioned defects in the prior art, so as to solve the problems raised in the above-mentioned background art.

为解决上述技术问题,本实用新型采取的技术方案如下:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is as follows:

一种新型大型偏摆落圆生产线,包括:A new type of large-scale swing drop-round production line, including:

开卷装置,所述开卷装置用于安装卷材并对卷材进行开卷;an unwinding device, which is used to install the coil and unwind the coil;

调整装置,所述调整装置设于所述开卷装置位置处,所述调整装置对卷材进料方向做出调整;an adjustment device, the adjustment device is arranged at the position of the unwinding device, and the adjustment device adjusts the feeding direction of the coil;

第一整平送料装置,所述第一整平送料装置与所述调整装置衔接,所述第一整平送料装置对卷材进行整平以及送料;a first leveling and feeding device, the first leveling and feeding device is connected with the adjusting device, and the first leveling and feeding device is used to level and feed the coil;

承载装置,所述承载装置与所述第一整平送料装置相衔接,所述承载装置对卷材进行支撑运输;a carrying device, the carrying device is connected with the first leveling and feeding device, and the carrying device supports and transports the coil;

第二整平送料装置,所述第二整平送料装置与所述承载装置相衔接,所述第二整平送料装置对卷材进行整平以及送料;a second leveling and feeding device, the second leveling and feeding device is connected with the carrying device, and the second leveling and feeding device is used to level and feed the coil;

偏摆装置,所述偏摆装置设于所述第二整平送料装置下方,所述偏摆装置驱动带动所述第二整平送料装置左右移动偏摆;a deflection device, the deflection device is arranged below the second leveling and feeding device, and the deflection device drives and drives the second leveling and feeding device to move left and right;

冲床,所述冲床与所述第二整平送料装置相衔接,所述冲床对卷材进行冲裁;a punching machine, the punching machine is connected with the second leveling and feeding device, and the punching machine punches the coil;

收料装置,所述收料装置与所述冲床相衔接,所述收料装置对卷材冲裁后的裁片堆垛收料。A material receiving device, the material receiving device is connected with the punching machine, and the material receiving device stacks and collects the cut pieces after the coil material is punched out.

进一步地,所述调整装置包括支撑支架,设置在所述支撑支架上的纵向伸缩组件,设置在所述支撑支架上的第一导向组件,与所述第一导向组件相对设置的第二导向组件以及与所述第二导向组件相连接的调节组件,所述纵向伸缩组件驱动对卷材进行压持,所述第一导向组件与所述第二导向组件协同调整卷材的出料角度,所述调节组件驱动调节所述第二导向组件的倾斜角度。Further, the adjusting device includes a support bracket, a longitudinal telescopic assembly disposed on the support bracket, a first guide assembly disposed on the support bracket, and a second guide assembly disposed opposite to the first guide assembly and an adjustment assembly connected with the second guide assembly, the longitudinal telescopic assembly drives the coil to press and hold, the first guide assembly and the second guide assembly coordinately adjust the discharge angle of the coil, so The adjustment assembly drives and adjusts the inclination angle of the second guide assembly.

进一步地,包括液压剪板机,所述液压剪板机设于所述开卷装置与所述第一整平送料装置之间,所述液压剪板机包括用于整平卷材的一对相对设置的压轮以及用于对卷材裁切的裁刀装置。Further, it includes a hydraulic shearing machine, the hydraulic shearing machine is arranged between the uncoiling device and the first leveling and feeding device, and the hydraulic shearing machine includes a pair of opposite Set up pinch roller and cutter unit for cutting the coil.

进一步地,包括移动支撑装置,所述移动支撑装置设于所述第二整平送料装置与所述冲床之间,所述移动支撑装置包括导轨以及设置在所述导轨上的运输车,所述运输车上部设有一组以上的滑轮组,所述运输车在所述导轨上移动至合适位置对卷材进行支撑。Further, it includes a moving support device, the moving support device is arranged between the second leveling and feeding device and the punch, the moving support device includes a guide rail and a transport vehicle arranged on the guide rail, the The upper part of the transport vehicle is provided with more than one set of pulley blocks, and the transport vehicle moves to a suitable position on the guide rail to support the coiled material.

进一步地,所述承载装置包括两组承载支架以及设置在所述承载支架上的辊轴组,两组所述承载支架分别可拆卸连接所述第一整平送料装置和所述第二整平送料装置。Further, the bearing device includes two sets of bearing brackets and a set of rollers arranged on the bearing brackets, and the two sets of the bearing brackets are respectively detachably connected to the first leveling and feeding device and the second leveling and feeding device. feeding device.

进一步地,所述偏摆装置包括安装基座,设置在所述安装基座上两侧上的滑轨,设置在所述安装基座上的丝杆以及与所述丝杆连接的驱动电机,所述第二整平送料装置套设在所述丝杆上,所述驱动电机驱动所述丝杆转动带动所述第二整平送料装置在所述滑轨上移动。Further, the deflection device includes an installation base, slide rails arranged on both sides of the installation base, a screw rod arranged on the installation base and a drive motor connected to the screw rod, The second leveling and feeding device is sleeved on the screw rod, and the driving motor drives the screw rod to rotate to drive the second leveling and feeding device to move on the sliding rail.

进一步地,所述第一整平送料装置的入料口位置处设有调节装置,所述调节装置包括设置在所述第一整平送料装置上的调节油缸以及设置在所述调节油缸上的调节板,所述调节板的一端活动连接在所述第一整平送料装置上,所述调节油缸驱动所述调节板倾斜角度。Further, an adjusting device is provided at the inlet position of the first leveling and feeding device, and the adjusting device includes an adjusting oil cylinder arranged on the first leveling and feeding device and an adjusting oil cylinder arranged on the adjusting oil cylinder. An adjustment plate, one end of the adjustment plate is movably connected to the first leveling and feeding device, and the adjustment oil cylinder drives the inclination angle of the adjustment plate.

进一步地,所述收料装置包括用于运输裁片的裁片输送带,与所述裁片输送带相衔接的料架输送带,放置在所述料架输送带上的料架,设置在所述裁片输送带的定位组件以及设置在所述料架输送带上的纵向伸缩件。Further, the receiving device includes a cutting conveyor belt for transporting cut pieces, a material rack conveyor belt connected with the cutting piece conveyor belt, and a material rack placed on the material rack conveyor belt, which is arranged on the The positioning assembly of the cut piece conveyor belt and the longitudinal telescopic element arranged on the material rack conveyor belt.

进一步地,包括裁断装置,所述裁断装置安装在所述冲床上,所述裁断装置包括驱动件,设置在所述驱动件两端的传动杆组以及与所述传动杆组相连接的裁刀,所述驱动件驱动传动杆组带动所述裁刀对废料裁切Further, it includes a cutting device, the cutting device is installed on the punching machine, the cutting device includes a driving member, a transmission rod group arranged at both ends of the driving member and a cutting knife connected with the transmission rod group, The driving member drives the transmission rod group to drive the cutting knife to cut the waste material

与现有技术相比,本实用新型的有益效果在于:本实用新型设计调整装置,通过调整装置对卷材开卷后的入料角度,从而提高整平送料装置对卷材的整平送料效果,同时,通过两组整平送料装置对卷材进行整平送料,进一步调高卷材的整平效果,进一步采用偏摆装置,带动卷材左右移动,在对卷材冲裁圆片时,提高对卷材材料的利用率。Compared with the prior art, the beneficial effect of the present utility model is that: the present utility model designs an adjustment device, which can improve the leveling and feeding effect of the leveling and feeding device on the coil material by adjusting the feeding angle of the coil material after the device is uncoiled. At the same time, the coil is leveled and fed through two sets of leveling and feeding devices to further improve the leveling effect of the coil, and a deflection device is further used to drive the coil to move left and right. Utilization of coil material.

附图说明Description of drawings

图1是本实用新型结构示意图。FIG. 1 is a schematic structural diagram of the present utility model.

图2是本实用新型另一角度结构示意图。FIG. 2 is a schematic structural diagram of another angle of the present invention.

图3是开卷装置、调整装置以及液压剪板机的结构示意图。Figure 3 is a schematic diagram of the structure of the uncoiler, the adjustment device and the hydraulic shearing machine.

图4是调整装置的结构示意图。FIG. 4 is a schematic diagram of the structure of the adjustment device.

图5是第一导向组件的结构示意图。FIG. 5 is a schematic structural diagram of the first guide assembly.

图6是第二导向组件以及调节组件的结构示意图。FIG. 6 is a schematic structural diagram of the second guide assembly and the adjustment assembly.

图7是液压剪板机的结构示意图。Figure 7 is a schematic structural diagram of a hydraulic shearing machine.

图8是移动支撑装置以及冲床的结构示意图。FIG. 8 is a schematic structural diagram of the moving support device and the punching machine.

图9是承载装置结构示意图。FIG. 9 is a schematic diagram of the structure of the carrying device.

图10是第二整平送料装置和偏摆装置的结构示意图。Fig. 10 is a schematic structural diagram of the second leveling and feeding device and the deflection device.

图11是第一整平装置和调节装置的结构示意图。FIG. 11 is a schematic structural diagram of the first leveling device and the adjusting device.

图12是收料装置的结构示意图。Figure 12 is a schematic diagram of the structure of the receiving device.

图13是裁断装置的结构示意图。Fig. 13 is a schematic diagram of the structure of the cutting device.

附图标记:1. 开卷装置;2. 调整装置;3. 第一整平送料装置;4. 承载装置;5.第二整平送料装置;6. 偏摆装置;7. 冲床;8. 收料装置;9. 支撑支架;10. 纵向伸缩组件;11. 第一导向组件;12. 第二导向组件;13. 调节组件;14. 液压剪板机;15. 压轮;16.裁刀装置;17. 移动支撑装置;18. 导轨;19. 运输车;20. 滑轮组;21. 承载支架;22. 辊轴组;23. 安装基座;24. 滑轨;25. 丝杆;26. 驱动电机;27. 调节装置;28. 调节油缸;29. 调节板;30. 裁片输送带;31. 料架输送带;32. 料架;33. 定位组件;34. 纵向伸缩件;35. 裁断装置;36. 驱动件;37. 传动杆组;38. 裁刀。Reference numerals: 1. Unwinding device; 2. Adjusting device; 3. First leveling and feeding device; 4. Carrying device; 5. Second leveling and feeding device; 9. Support bracket; 10. Longitudinal telescopic assembly; 11. First guide assembly; 12. Second guide assembly; 13. Adjustment assembly; 14. Hydraulic shearing machine; ; 17. Mobile support device; 18. Guide rail; 19. Transport vehicle; 20. Pulley block; 21. Bearing bracket; 22. Roller shaft group; Motor; 27. Adjustment device; 28. Adjustment cylinder; 29. Adjustment plate; 30. Piece conveyor belt; 31. Material rack conveyor belt; 32. Material rack; device; 36. drive part; 37. transmission rod group; 38. cutter.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步详细的说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.

通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“若干个”、“多个”的含义是两个或两个以上,除非另有明确具体的限定。在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度小于第二特征。The embodiments described with reference to the accompanying drawings are exemplary and are intended to explain the present application and should not be construed as limiting the present application. In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. The relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore It should not be construed as a limitation on this application. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "several" and "plurality" mean two or more, unless otherwise expressly and specifically defined. In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations. In this application, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "beneath" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level less than the second feature.

如图1-13所示,为本实用新型实现的一种新型大型偏摆落圆生产线,包括:开卷装置1,所述开卷装置1用于安装卷材并对卷材进行开卷;调整装置2,所述调整装置2设于所述开卷装置1位置处,所述调整装置2对卷材进料方向做出调整;第一整平送料装置3,所述第一整平送料装置3与所述调整装置2衔接,所述第一整平送料装置3对卷材进行整平以及送料;承载装置4,所述承载装置4与所述第一整平送料装置3相衔接,所述承载装置4对卷材进行支撑运输;第二整平送料装置5,所述第二整平送料装置5与所述承载装置4相衔接,所述第二整平送料装置5对卷材进行整平以及送料;偏摆装置6,所述偏摆装置6设于所述第二整平送料装置5下方,所述偏摆装置6驱动带动所述第二整平送料装置5左右移动偏摆;冲床7,所述冲床7与所述第二整平送料装置5相衔接,所述冲床7对卷材进行冲裁;收料装置8,所述收料装置8与所述冲床7相衔接,所述收料装置8对卷材冲裁后的裁片堆垛收料。As shown in Figures 1-13, it is a new type of large-scale slanting off-circle production line realized by the utility model, including: an unwinding device 1, the unwinding device 1 is used to install and unwind the coiled material; adjustment device 2 , the adjustment device 2 is set at the position of the unwinding device 1, and the adjustment device 2 adjusts the feeding direction of the coil; the first leveling and feeding device 3, the first leveling and feeding device 3 and the The adjusting device 2 is connected, and the first leveling and feeding device 3 is used to level and feed the coil; the carrying device 4 is connected with the first leveling and feeding device 3, and the carrying device 4. The coil is supported and transported; the second leveling and feeding device 5 is connected with the carrying device 4, and the second leveling and feeding device 5 is used to level the coil and Feeding; deflection device 6, the deflection device 6 is arranged below the second leveling and feeding device 5, and the deflection device 6 drives the second leveling and feeding device 5 to move and tilt left and right; punch 7 , the punch 7 is connected with the second leveling and feeding device 5, and the punch 7 punches the coil; the receiving device 8, the receiving device 8 is connected with the punch 7, and the The rewinding device 8 rewinds the cut pieces after the coil is punched.

鉴于背景技术中所记载的技术问题,提供了一种新型大型偏摆落圆生产线,其主要目的是通过采用调整装置2对卷材开料时的料卷进入第一整平送料装置3的入料角度作出调整,调节合适的入料角度,能够便于卷材入料以及提高对卷材的整平效果。In view of the technical problems recorded in the background art, a new type of large-scale eccentric drop-circle production line is provided, the main purpose of which is to enter the inlet of the first leveling and feeding device 3 through the use of the adjusting device 2 to open the coil material. Adjust the material angle and adjust the appropriate feeding angle, which can facilitate the feeding of the coil and improve the leveling effect of the coil.

其具体的工作过程为:开卷装置1其作用为用于安装卷材以及将卷材进行开卷,优选采用开卷机,开卷装置1对卷材开卷后,调整装置2对开卷后的卷材进行调整入料角度,通过调整选择合适的入料角度后,通过第一整平送料装置3对卷材进行初步整平,第一整平送料装置3优选采用整平机或者开平机,通过相对设置压辊对卷材进行整平,由于卷材的重量问题,而后在承载装置4的作用下,对初步整平的卷材进行支撑,接着经过第二整平送料装置5进一步整平,提高对卷材的整平效果,而后整平后的卷材在冲床7的冲裁下,冲裁形成所需产品类型,如圆片、椭圆片等其他形状,同时,为了提高对卷材材料的利用率,增加偏摆装置6,通过使用偏摆装置6带动第二整平送料装置5左右移动,便于冲床7对不同位置的卷材进行冲裁,冲裁后的裁片经由收料装置8进行堆垛集中。The specific working process is as follows: the uncoiler 1 is used to install and unwind the coil, preferably an uncoiler, after the uncoiler 1 unwinds the coil, the adjustment device 2 adjusts the uncoiled coil. Feeding angle, after selecting the appropriate feeding angle by adjusting, the coil is preliminarily leveled by the first leveling and feeding device 3. The first leveling and feeding device 3 preferably adopts a leveling machine or a leveling machine. The rolls flatten the coiled material. Due to the weight of the coiled material, the initially flattened coiled material is supported under the action of the bearing device 4, and then further flattened by the second flattening and feeding device 5 to improve the alignment of the coils. The flattening effect of the material, and then the flattened coil is punched by the punching machine 7 to form the required product types, such as round sheets, oval sheets and other shapes. At the same time, in order to improve the utilization rate of the coil material , adding a deflection device 6, by using the deflection device 6 to drive the second leveling and feeding device 5 to move left and right, it is convenient for the punch 7 to punch the coils at different positions, and the punched pieces are stacked by the receiving device 8. Stacking focus.

如图3-图6所示,作为一种优选的实施方式,在本实用新型所述调整装置2包括支撑支架9,设置在所述支撑支架9上的纵向伸缩组件10,设置在所述支撑支架9上的第一导向组件11,与所述第一导向组件11相对设置的第二导向组件12以及与所述第二导向组件12相连接的调节组件13,所述纵向伸缩组件10驱动对卷材进行压持,所述第一导向组件11与所述第二导向组件12协同调整卷材的出料角度,所述调节组件13驱动调节所述第二导向组件12的倾斜角度。As shown in FIGS. 3-6 , as a preferred embodiment, the adjusting device 2 of the present invention includes a support bracket 9 , and the longitudinal telescopic assembly 10 arranged on the support bracket 9 is arranged on the support bracket 9 . The first guide assembly 11 on the bracket 9, the second guide assembly 12 opposite to the first guide assembly 11, and the adjustment assembly 13 connected to the second guide assembly 12, the longitudinal telescopic assembly 10 drives the pair of The coil is pressed and held, the first guide assembly 11 cooperates with the second guide assembly 12 to adjust the discharge angle of the coil, and the adjustment assembly 13 drives and adjusts the inclination angle of the second guide assembly 12 .

由于卷材安装在开卷装置1上时,卷材本身具有向外散开的趋势,通过在调整装置2上设置的纵向伸缩件10对卷材进行压持,纵向伸缩件10优选为油缸、气缸等具有伸缩功能的驱动部件,通过在伸缩端上安装压轮组,实现对卷材的压持,第一导向组件11包括采用油缸、气缸等具有伸缩功能的部件,通过在其伸缩端设置压轮,第一导向组件11的安装位置设置在卷材的出料方向上,第二导向组件12采用油缸、气缸等具有伸缩功能的部件,通过在其伸缩端设置三棱柱形状的导向块对卷材进行导向,第一导向组件11与第二导向组件12相对设置,第一导向组件11向下驱动,第二导向组件12向上驱动,压轮与导向块相互错开。调节组件13优选为油缸、气缸等具有伸缩功能的部件,调节组件13的伸缩端与第二导向组件12连接,调节组件13驱动调节第二导向组件12的倾斜角度,从而控制卷材的出料角度。When the coiled material is installed on the uncoiler device 1, the coiled material itself has a tendency to spread out. The coiled material is pressed and held by the longitudinal expansion and contraction member 10 provided on the adjustment device 2. The longitudinal expansion and contraction member 10 is preferably an oil cylinder, an air cylinder. and other driving components with telescopic function, the pressure roller set is installed on the telescopic end to realize the pressing and holding of the coil material. The installation position of the first guide assembly 11 is set in the discharge direction of the coil material, and the second guide assembly 12 adopts the components with telescopic functions such as oil cylinders and air cylinders. The first guide assembly 11 and the second guide assembly 12 are arranged opposite to each other, the first guide assembly 11 is driven downward, the second guide assembly 12 is driven upward, and the pressure roller and the guide block are staggered from each other. The adjusting assembly 13 is preferably a component with telescopic function such as an oil cylinder, an air cylinder, etc. The telescopic end of the adjusting assembly 13 is connected to the second guide assembly 12, and the adjusting assembly 13 drives and adjusts the inclination angle of the second guide assembly 12, thereby controlling the discharge of the coil material. angle.

参考图3、图7所示,本实用新型包括液压剪板机14,所述液压剪板机14设于所述开卷装置2与所述第一整平送料装置3之间,所述液压剪板机14包括用于整平卷材的一对相对设置的压轮15以及用于对卷材裁切的裁刀装置16。Referring to FIG. 3 and FIG. 7 , the present invention includes a hydraulic shearing machine 14 , the hydraulic shearing machine 14 is arranged between the uncoiling device 2 and the first leveling and feeding device 3 , the hydraulic shearing machine 14 is The trigger 14 includes a pair of oppositely arranged pinch rollers 15 for leveling the coil and a cutter device 16 for cutting the coil.

由于卷材在开料时,卷材的初始端由于质量问题,通常需对卷材的初始端进行裁断,对此,通过设置液压剪板机14对卷材的初始端进行裁切,液压剪板机14的压轮15对卷材进行初步整平,而后通过所设置侧裁刀装置16对卷材的初始端进行裁切,而后裁刀装置16不继续参与工作。When the coil is being cut, the initial end of the coil usually needs to be cut due to quality problems. For this, the hydraulic shearing machine 14 is set to cut the initial end of the coil, and the hydraulic shear The pressure roller 15 of the trigger 14 preliminarily flattens the coil, and then cuts the initial end of the coil by the provided side cutter device 16, and the rear cutter device 16 does not continue to work.

如图8所示,本实用新型还包括移动支撑装置17,所述移动支撑装置17设于所述第二整平送料装置5与所述冲床7之间,所述移动支撑装置17包括导轨18以及设置在所述导轨18上的运输车19,所述运输车19上部设有一组以上的滑轮组20,所述运输车19在所述导轨18上移动至合适位置对卷材进行支撑。As shown in FIG. 8 , the present invention further includes a moving support device 17 , the moving support device 17 is arranged between the second leveling and feeding device 5 and the punch 7 , and the moving support device 17 includes a guide rail 18 And the transport vehicle 19 arranged on the guide rail 18, the upper part of the transport vehicle 19 is provided with more than one set of pulleys 20, the transport vehicle 19 moves to a suitable position on the guide rail 18 to support the coil.

由于加工对象为较厚的卷材时,若第二整平送料装置5与冲床7之间的距离相差较远,卷材在重力作用下易发生形变弯曲,对此,通过增加移动支撑装置17,通过运输车19在导轨18上移动至指定位置,对卷材进行支撑,滑轮组20便于对卷材运输,对卷材不易造成损伤。Since the processing object is a thick coil, if the distance between the second leveling and feeding device 5 and the punch 7 is far away, the coil is easily deformed and bent under the action of gravity. , through the transport vehicle 19 moving to the designated position on the guide rail 18 to support the coiled material, the pulley group 20 facilitates the transportation of the coiled material, and is not easy to cause damage to the coiled material.

图9所示,所述承载装置4包括两组承载支架21以及设置在所述承载支架21上的辊轴组22,两组所述承载支架21分别可拆卸连接所述第一整平送料装置3和所述第二整平送料装置5。As shown in FIG. 9 , the carrying device 4 includes two sets of carrying brackets 21 and a set of roller shafts 22 arranged on the carrying brackets 21 . The two sets of the carrying brackets 21 are respectively detachably connected to the first leveling and feeding device. 3 and the second leveling and feeding device 5.

由于第一整平送料装置3和第二整平送料装置5之间的距离较远,需设置承载装置4对第一整平送料装置3和第二整平送料装置5之间的卷材进行支撑,防止卷材由于自重原因发生形变,承载支架21采用可拆卸的方式进行连接,进而可以调节两承载支架21的倾斜角度,通过所设置的辊轴组22对卷材进行运输。Since the distance between the first leveling and feeding device 3 and the second leveling and feeding device 5 is relatively long, a carrier device 4 needs to be set up to carry out the coils between the first leveling and feeding device 3 and the second leveling and feeding device 5 . To support, prevent the coil from being deformed due to its own weight, the bearing brackets 21 are connected in a detachable manner, and then the inclination angle of the two bearing brackets 21 can be adjusted, and the coil is transported through the set roller shaft group 22.

参考图10所示,所述偏摆装置6包括安装基座23,设置在所述安装基座23上两侧上的滑轨24,设置在所述安装基座23上的丝杆25以及与所述丝杆25连接的驱动电机26,所述第二整平送料装置5套设在所述丝杆25上,所述驱动电机26驱动所述丝杆25转动带动所述第二整平送料装置5在所述滑轨24上移动。Referring to FIG. 10 , the deflection device 6 includes an installation base 23 , slide rails 24 arranged on both sides of the installation base 23 , a screw rod 25 arranged on the installation base 23 , and The drive motor 26 connected to the screw rod 25, the second leveling and feeding device 5 is sleeved on the screw rod 25, the driving motor 26 drives the screw rod 25 to rotate and drives the second leveling and feeding device The device 5 moves on said slide rails 24 .

作为一种优选的实施方式,本实用新型中采用驱动电机26的正反转形式实现第二整平送料装置5的左右往复移动,通过驱动电机26转动带动丝杠25转动,将回转运动转化为第二整平送料装置5的直线运动,由于第二整平送料装置5套设在丝杠25上,第二整平送料装置5的两端在滑轨24上,从而驱动时,第二整平送料装置5在滑轨24上移动。As a preferred embodiment, in the present invention, the forward and reverse rotation of the driving motor 26 is used to realize the left and right reciprocating movement of the second leveling and feeding device 5. The rotation of the driving motor 26 drives the lead screw 25 to rotate, and the rotary motion is converted into The linear motion of the second leveling and feeding device 5 is due to the fact that the second leveling and feeding device 5 is sleeved on the lead screw 25, and both ends of the second leveling and feeding device 5 are on the slide rail 24, so that the second leveling and feeding device 5 is driven. The flat feeder 5 moves on the slide rail 24 .

进一步地,如图11所示,所述第一整平送料装置3的入料口位置处设有调节装置27,所述调节装置27包括设置在所述第一整平送料装置3上的调节油缸28以及设置在所述调节油缸28上的调节板29,所述调节板29的一端活动连接在所述第一整平送料装置3上,所述调节油缸驱动所述调节板倾斜角度。Further, as shown in FIG. 11 , an adjusting device 27 is provided at the position of the feeding port of the first leveling and feeding device 3 , and the adjusting device 27 includes an adjusting device arranged on the first leveling and feeding device 3 An oil cylinder 28 and an adjusting plate 29 arranged on the adjusting oil cylinder 28, one end of the adjusting plate 29 is movably connected to the first leveling and feeding device 3, and the adjusting oil cylinder drives the inclination angle of the adjusting plate.

参考图12所示,所述收料装置8包括用于运输裁片的裁片输送带30,与所述裁片输送带30相衔接的料架输送带31,放置在所述料架输送带31上的料架32,设置在所述裁片输送带30的定位组件33以及设置在所述料架输送带31上的纵向伸缩件34。Referring to FIG. 12 , the receiving device 8 includes a cut conveyor belt 30 for transporting cut pieces, and a material rack conveyor belt 31 connected with the cut piece conveyor belt 30, placed on the material rack conveyor belt The material rack 32 on the material rack 31 , the positioning assembly 33 provided on the cutting piece conveyor belt 30 and the longitudinal extension member 34 provided on the material rack conveyor belt 31 .

料架32主要包括底座以及设置在底座上的四条杆件,所设置的杆件用于对裁片限位,底座中心位置设有供纵向伸缩件34通过的通孔,定位组件33主要为气缸以及设置在气缸伸缩端上的推块,通过气缸驱动时,推动对置于料32中的裁片定位,纵向伸缩件34主要为气缸以及设置在气缸伸缩端上的支撑块,气缸驱动支撑块通过料架32的底座对落入料架32的裁片进行支撑,同时,随着裁片落入,气缸逐渐缩回。当裁片装满时,气缸驱动其支撑块缩回料架32的底座通孔,料架32经由料架输送带31进行输送。The material rack 32 mainly includes a base and four rods arranged on the base. The rods are used to limit the position of the cut pieces. The center of the base is provided with a through hole for the longitudinal extension member 34 to pass through. The positioning component 33 is mainly a cylinder. And the push block arranged on the telescopic end of the cylinder, when driven by the cylinder, pushes the positioning of the pieces placed in the material 32, the longitudinal telescopic piece 34 is mainly the cylinder and the support block arranged on the telescopic end of the cylinder, the cylinder drives the support block The pieces falling into the material rack 32 are supported by the base of the material rack 32 , and at the same time, as the pieces fall, the cylinder gradually retracts. When the pieces are full, the cylinder drives its support block to retract the through hole of the base of the material rack 32 , and the material rack 32 is conveyed by the material rack conveyor belt 31 .

如图13所示,本实用新型还包括裁断装置35,所述裁断装置35安装在所述冲床7上,所述裁断装置35包括驱动件36,设置在所述驱动件36两端的传动杆组37以及与所述传动杆组37相连接的裁刀38,所述驱动件36驱动传动杆组37带动所述裁刀38对废料裁切。As shown in FIG. 13 , the present invention further includes a cutting device 35 , the cutting device 35 is installed on the punch 7 , the cutting device 35 includes a driving member 36 , and a transmission rod group arranged at both ends of the driving member 36 37 and a cutting knife 38 connected with the transmission rod group 37, the driving member 36 drives the transmission rod group 37 to drive the cutting knife 38 to cut the waste.

由于冲床7对卷材冲裁后,剩下的卷材为废料,为了便于对废料进行整理,需对废料进行裁切,对此,本实用新型中通过使用裁断装置35对废料进行裁切整理。After the punching machine 7 punches the coil material, the remaining coil material is waste material. In order to facilitate the sorting of the waste material, the waste material needs to be cut. For this, the cutting device 35 is used to cut and arrange the waste material in the present invention. .

以上并非对本实用新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.

Claims (9)

1.一种新型大型偏摆落圆生产线,其特征在于,包括:1. a novel large-scale yaw drop-circle production line is characterized in that, comprising: 开卷装置,所述开卷装置用于安装卷材并对卷材进行开卷;an unwinding device, which is used to install the coil and unwind the coil; 调整装置,所述调整装置设于所述开卷装置位置处,所述调整装置对卷材进料方向做出调整;an adjustment device, the adjustment device is arranged at the position of the unwinding device, and the adjustment device adjusts the feeding direction of the coil; 第一整平送料装置,所述第一整平送料装置与所述调整装置衔接,所述第一整平送料装置对卷材进行整平以及送料;a first leveling and feeding device, the first leveling and feeding device is connected with the adjusting device, and the first leveling and feeding device is used to level and feed the coil; 承载装置,所述承载装置与所述第一整平送料装置相衔接,所述承载装置对卷材进行支撑运输;a carrying device, the carrying device is connected with the first leveling and feeding device, and the carrying device supports and transports the coil; 第二整平送料装置,所述第二整平送料装置与所述承载装置相衔接,所述第二整平送料装置对卷材进行整平以及送料;a second leveling and feeding device, the second leveling and feeding device is connected with the carrying device, and the second leveling and feeding device is used to level and feed the coil; 偏摆装置,所述偏摆装置设于所述第二整平送料装置下方,所述偏摆装置驱动带动所述第二整平送料装置左右移动偏摆;a deflection device, the deflection device is arranged below the second leveling and feeding device, and the deflection device drives and drives the second leveling and feeding device to move left and right; 冲床,所述冲床与所述第二整平送料装置相衔接,所述冲床对卷材进行冲裁;a punching machine, the punching machine is connected with the second leveling and feeding device, and the punching machine punches the coil; 收料装置,所述收料装置与所述冲床相衔接,所述收料装置对卷材冲裁后的裁片堆垛收料。A material receiving device, the material receiving device is connected with the punching machine, and the material receiving device stacks and collects the cut pieces after the coil material is punched out. 2.根据权利要求1所述的新型大型偏摆落圆生产线,其特征在于:所述调整装置包括支撑支架,设置在所述支撑支架上的纵向伸缩组件,设置在所述支撑支架上的第一导向组件,与所述第一导向组件相对设置的第二导向组件以及与所述第二导向组件相连接的调节组件,所述纵向伸缩组件驱动对卷材进行压持,所述第一导向组件与所述第二导向组件协同调整卷材的出料角度,所述调节组件驱动调节所述第二导向组件的倾斜角度。2. The novel large-scale yaw drop-circle production line according to claim 1, wherein the adjustment device comprises a support bracket, a longitudinal telescopic assembly arranged on the support bracket, a No. A guide assembly, a second guide assembly disposed opposite to the first guide assembly, and an adjustment assembly connected with the second guide assembly, the longitudinal telescopic assembly drives the coil to hold down, the first guide assembly The assembly cooperates with the second guide assembly to adjust the discharge angle of the coil, and the adjustment assembly drives and adjusts the inclination angle of the second guide assembly. 3.根据权利要求2所述的新型大型偏摆落圆生产线,其特征在于:包括液压剪板机,所述液压剪板机设于所述开卷装置与所述第一整平送料装置之间,所述液压剪板机包括用于整平卷材的一对相对设置的压轮以及用于对卷材裁切的裁刀装置。3. The new large-scale yaw drop-circle production line according to claim 2, characterized in that it comprises a hydraulic shearing machine, and the hydraulic shearing machine is arranged between the uncoiling device and the first leveling and feeding device , the hydraulic shearing machine includes a pair of oppositely arranged pressing wheels for leveling the coil material and a cutter device for cutting the coil material. 4.根据权利要求3所述的新型大型偏摆落圆生产线,其特征在于:包括移动支撑装置,所述移动支撑装置设于所述第二整平送料装置与所述冲床之间,所述移动支撑装置包括导轨以及设置在所述导轨上的运输车,所述运输车上部设有一组以上的滑轮组,所述运输车在所述导轨上移动至合适位置对卷材进行支撑。4. The new large-scale yaw drop-round production line according to claim 3, characterized in that it comprises a moving support device, and the moving support device is arranged between the second leveling and feeding device and the punching machine, and the The moving support device includes a guide rail and a transport vehicle arranged on the guide rail. The upper part of the transport vehicle is provided with more than one set of pulleys, and the transport vehicle moves to a suitable position on the guide rail to support the coiled material. 5.根据权利要求4所述的新型大型偏摆落圆生产线,其特征在于:所述承载装置包括两组承载支架以及设置在所述承载支架上的辊轴组,两组所述承载支架分别可拆卸连接所述第一整平送料装置和所述第二整平送料装置。5 . The novel large-scale yaw drop-circle production line according to claim 4 , wherein the bearing device comprises two sets of bearing brackets and a roller shaft set arranged on the bearing brackets, and the two sets of the bearing brackets are respectively 5 . The first leveling and feeding device and the second leveling and feeding device are detachably connected. 6.根据权利要求5所述的新型大型偏摆落圆生产线,其特征在于:所述偏摆装置包括安装基座,设置在所述安装基座上两侧上的滑轨,设置在所述安装基座上的丝杆以及与所述丝杆连接的驱动电机,所述第二整平送料装置套设在所述丝杆上,所述驱动电机驱动所述丝杆转动带动所述第二整平送料装置在所述滑轨上移动。6 . The new type large-scale yaw drop-circle production line according to claim 5 , wherein the yaw device comprises an installation base, and the slide rails arranged on both sides of the installation base are arranged on the installation base. 7 . The screw rod on the installation base and the driving motor connected with the screw rod, the second leveling and feeding device is sleeved on the screw rod, and the driving motor drives the screw rod to rotate and drives the second leveling and feeding device. The leveling feeder moves on the slide rails. 7.根据权利要求6所述的新型大型偏摆落圆生产线,其特征在于:所述第一整平送料装置的入料口位置处设有调节装置,所述调节装置包括设置在所述第一整平送料装置上的调节油缸以及设置在所述调节油缸上的调节板,所述调节板的一端活动连接在所述第一整平送料装置上,所述调节油缸驱动所述调节板倾斜角度。7. The new large-scale yaw drop-circle production line according to claim 6, characterized in that: an adjusting device is provided at the position of the feeding port of the first leveling and feeding device, and the adjusting device comprises a An adjusting oil cylinder on a leveling and feeding device and an adjusting plate arranged on the adjusting oil cylinder, one end of the adjusting plate is movably connected to the first leveling and feeding device, and the adjusting oil cylinder drives the adjusting plate to incline angle. 8.根据权利要求7所述的新型大型偏摆落圆生产线,其特征在于:所述收料装置包括用于运输裁片的裁片输送带,与所述裁片输送带相衔接的料架输送带,放置在所述料架输送带上的料架,设置在所述裁片输送带的定位组件以及设置在所述料架输送带上的纵向伸缩件。8 . The new large-scale eccentric drop-circle production line according to claim 7 , wherein the receiving device comprises a cutting conveyor belt for transporting cut pieces, and a material rack connected with the cutting piece conveyor belt. 9 . A conveyor belt, a material rack placed on the material rack conveyor belt, a positioning assembly provided on the cutting piece conveyor belt, and a longitudinal telescopic piece provided on the material rack conveyor belt. 9.根据权利要求8所述的新型大型偏摆落圆生产线,其特征在于:包括裁断装置,所述裁断装置安装在所述冲床上,所述裁断装置包括驱动件,设置在所述驱动件两端的传动杆组以及与所述传动杆组相连接的裁刀,所述驱动件驱动传动杆组带动所述裁刀对废料裁切。9. The new large-scale yaw drop-off production line according to claim 8, characterized in that it comprises a cutting device, the cutting device is installed on the punching machine, and the cutting device comprises a driving part, which is arranged on the driving part The transmission rod group at both ends and the cutting knife connected with the transmission rod group, the driving member drives the transmission rod group to drive the cutting knife to cut the waste material.
CN202122581769.5U 2021-10-26 2021-10-26 Novel large-scale beat circle production line that falls Withdrawn - After Issue CN216397590U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113814291A (en) * 2021-10-26 2021-12-21 东莞市世翔精密机械制造有限公司 Novel large-scale beat circle production line that falls

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113814291A (en) * 2021-10-26 2021-12-21 东莞市世翔精密机械制造有限公司 Novel large-scale beat circle production line that falls
CN113814291B (en) * 2021-10-26 2024-11-29 东莞市世翔精密机械制造有限公司 Novel large-scale beat falls circle production line

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