CN216392914U - Disc type frozen drink production line - Google Patents

Abstract

The utility model provides a disc type frozen beverage production line which comprises a rotary disc and dies which can be rotated and are uniformly arranged along the circumferential direction of the rotary disc, wherein the dies adopt an open-close type structure, a die cavity is formed by combining two half dies, each half die is provided with a heat exchange device, the heat exchange devices are connected with a liquid supply system, and the heat exchange devices exchange heat with products filled in the dies to realize the frozen forming and demoulding of the products. The utility model has the advantages of ingenious design structure, convenient adjustment, open-close type mould structure and configuration of a freezing and demoulding system, reduces the corrosion and contact time of cold water, hot water or refrigerating fluid to the mould, reduces pollution, lowers cost and improves efficiency.

Description

Disc type frozen drink production line

The technical field is as follows:

the utility model relates to a disc type frozen drink production line, which is suitable for frozen drink machines and belongs to the technical field of food machines.

Background art:

at present, the production modes of the existing frozen drinks are various, and no matter the mode of freezing and demoulding the products or the mode of producing the products, some problems can be avoided;

firstly, the mold usually adopts an integral structure, i.e. a welding or riveting mode is adopted to connect the single molds together to form a whole, and the product freezing usually adopts an immersion type, i.e. a part of the mold is immersed in cold water, and demolding is carried out after freezing and forming. The demoulding mode generally adopts spraying, namely hot water is sprayed to the lower part of the mould, the product is unfrozen, so that the product is taken out, the integral mould enables the whole mould to be positioned on the upper parts of cold water and hot water, so that the mould is always in a corroded state, and once the mould is damaged individually, the whole production line needs to be stopped;

secondly, the production mode of immersion type, there is contaminated risk in the product, and because be the integral type mould, the mould itself can't open and shut, so its product appearance and colour are comparatively single, can't satisfy the increasingly changeable demand in market.

Thirdly, the amount of cold and hot water required by the immersion type production mode is often large, and the recycling rate is relatively low, so that the resource waste is serious.

The utility model content is as follows:

in order to solve the problems in the prior art, meet the increasing diversified requirements of people and realize the diversification of processed products, the utility model provides a disc type frozen drink production line.

The specific technical scheme of the utility model is as follows:

the utility model provides a disk type frozen drink production line, includes carousel and the rotatable formula mould of evenly arranging along the carousel circumferencial direction, the mould adopts open-close type structure, forms the die cavity by two half mould combinations, and every half mould disposes heat transfer device, heat transfer device is connected with the liquid supply system, heat transfer device and the product heat transfer that adds in the mould realize the freeze forming and the drawing of patterns of product.

Furthermore, the liquid supply system is provided with a cold water distribution groove, a hot water distribution groove and a water return groove, wherein the cold water distribution groove and the hot water distribution groove are rotatably arranged in the middle of the turntable, and the central positions of the cold water distribution groove and the hot water distribution groove are respectively connected with respective liquid inlet pipes through rotary joints; each heat exchange device is provided with a liquid inlet and a liquid outlet respectively, wherein the liquid inlet is connected with the cold water distribution groove and the hot water distribution groove respectively through a control valve and a pipeline, and the liquid outlet is arranged on the upper part of the water return groove through a control valve and a pipeline.

Further, the cold water distribution tank is connected with a molding liquid supply system; the hot water distribution groove is connected with a demoulding liquid supply system; the water return tank is connected with a liquid recovery system.

The cold and hot water distribution groove is arranged in the middle of the turntable; the water return tank is fixed below the rotary table through a support frame.

Furthermore, the turntable is formed by connecting an inner rotating plate and an outer rotating plate, and the inner rotating plate and the outer rotating plate are rotatably arranged on the supporting frame; the molds are uniformly arranged on the outer rotating plate along the circumference, the cold water distribution groove and the hot water distribution groove are arranged in the middle of the inner rotating plate, and the joint of the cold water distribution groove and the hot water distribution groove and the rotary joint is positioned in the rotating center of the turntable; the water return groove is arranged below the inner rotating plate and is respectively connected with water outlet pipelines of the cold water distribution groove and the hot water distribution groove.

Further, the cold water distribution groove is provided with an insulating layer.

Furthermore, the water return tank is divided into two areas, namely a cold water return area and a hot water return area, which are correspondingly connected with the cold water distribution tank and the hot water distribution tank respectively.

Furthermore, the heat exchange device is of a cavity structure and is of an integrated structure with the half mold, the half mold is an inner side wall of the heat exchange device, and heat insulation structures are arranged outside the outer side wall and other peripheral walls of the heat exchange device.

Furthermore, the two half molds adopt a left-right translation opening and closing structure or a rotary opening and closing combination mode.

Further, during the rotation type structure of opening and shutting, two halves mould bottom is articulated through the pivot, during the translation structure of opening and shutting of controlling, two halves mould is connected with power unit through the opening and shutting board, and the feed inlet is located the mould top.

Further, the mould is of a single-mould or multi-mould structure.

Further, a feeding unit and a product blanking unit are also arranged.

The working principle of the die is as follows:

according to the disc type frozen beverage production line, moulds with different opening and closing modes can be selected according to different requirements, and the disc type frozen beverage production line is mainly divided into a left-right translation opening and closing type mould and a rotary opening and closing type mould; the opening-closing type mold is horizontally moved from left to right, when the mold is in a closed state, product raw materials are injected from a mold opening, after the effect required by freezing is achieved through the action of cold water, the mold starts to reach a demolding state under the action of hot water, and at the moment, the mold is opened from left to right under the action of a control system, so that a product is taken out; the open-close type mould is rotated, so that the raw materials of the product can be injected in an open state, and the raw materials can also be injected in a closed state, and the freezing and demoulding processes are consistent with the left-right translation open-close type.

Compared with the prior art, the utility model has the following technical effects:

1. the utility model has the advantages of ingenious design structure, convenient adjustment, open-close type mould structure, and configuration of the freezing and demoulding system, reduces the corrosion and contact time of cold water and hot water to the mould, isolates the contact with a product, reduces pollution, reduces cost and improves efficiency.

2. The utility model is not limited by the number of the moulds, can correspondingly increase or reduce the number of the moulds according to different conditions so as to meet different production requirements, has expandability, is suitable for mass production and assembly line production, and further reduces the labor cost.

3. The utility model can produce single-color or multi-color products, has good appearance quality and meets the requirements of people on the product color.

4. The insulating layer structure of each water tank, especially the insulating layer design of the die, reduces energy loss and saves energy.

Description of the drawings:

FIG. 1 is a schematic structural diagram of a front view of an embodiment of the present invention;

FIG. 2 is a schematic top view of an embodiment of the present invention;

FIG. 3 is a schematic structural diagram of a water returning tank according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a front view of a water return pipe water-free valve structure according to an embodiment of the utility model;

FIG. 5 is a schematic structural diagram of a top view of a water return pipe water-free valve structure according to an embodiment of the utility model;

FIG. 6 is a schematic structural diagram of a water return tank of a water return pipe water valve-free structure according to an embodiment of the utility model;

FIG. 7 is a schematic diagram of a mold opening and closing structure with left-right translation according to an embodiment of the present invention;

FIG. 8 is a schematic diagram of a mold opening structure of the present invention with a mold moving horizontally and opening/closing;

FIG. 9 is a schematic view of a mold structure for opening and closing the mold in accordance with an embodiment of the present invention;

FIG. 10 is a schematic view of a mold rotating, opening and closing structure according to an embodiment of the present invention;

in the figure: 1-supporting frame, 2-driving component, 3-mould, 4-backwater tank, 5-backwater tank heat-insulating layer, 6-hot water distribution tank, 7-cold water distribution tank, 8-cold water distribution tank heat-insulating layer, 9-cold water inlet pipe, 10-emptying valve, 11-cold water inlet valve, 12-hot water inlet valve, 13-water inlet pipe and 14-hot water inlet pipe, 15-water outlet pipe, 16-mold opening and closing mechanism, 17-external rotating plate, 18-circulating cold water outlet pipe, 19-hot water return area, 20-cold water return area, 21-internal rotating plate, 22-cold water outlet valve, 23-hot water outlet valve, 24-right half mold, 25-left half mold, 26-gas path protection pipeline, 27-circuit protection pipeline and 28-circulating hot water outlet pipe.

The specific implementation mode is as follows:

the first embodiment is as follows:

as shown in figure 1, the disc type frozen drink production line comprises a turntable, a support frame, a driving part and rotatable dies which are uniformly arranged along the circumferential direction of the turntable, wherein the dies are of an open-close type structure, a die cavity is formed by combining two half dies, each half die is provided with a heat exchange device, the heat exchange devices are connected with a liquid supply system, and the heat exchange devices exchange heat with raw materials filled in the dies to realize the freezing forming of products and the demoulding of the products.

The rotary table is rotatably arranged on the supporting frame, the dies are uniformly arranged on the outer ring of the rotary table along the circumference, the cold water distribution groove and the hot water distribution groove are arranged in the middle of the rotary table, and the water return groove is arranged on the lower portion of the rotary table.

The liquid supply system of the heat exchange device is provided with a cold water distribution groove 7, a hot water distribution groove 6 and a water return groove 4, wherein the cold water distribution groove and the hot water distribution groove can be rotatably arranged in the middle of the rotary table, and the central positions of the cold water distribution groove and the hot water distribution groove are respectively connected with respective liquid inlet pipes through rotary joints so as to ensure that the liquid can be normally fed when the rotary table rotates. The two half molds of each heat exchange device are respectively provided with a liquid inlet and a liquid outlet, each liquid inlet is respectively connected with the cold water distribution groove 7 and the hot water distribution groove 6 through a control valve and a pipeline, and the cold water distribution groove 7 or the hot water distribution groove 6 is communicated through the control valve. Each liquid outlet communicating pipe is arranged on the upper part of the water return groove, the water return groove is fixed below the rotary table through a support frame, and each liquid outlet is communicated with the water return groove through an upper opening of the rotary table.

The cold water distribution tank 7 is connected with a molding liquid supply system; the hot water distribution tank 6 is connected with a demoulding liquid supply system; the water return tank is connected with a liquid recovery system.

Example two:

the further optional design of this example lies in, first, second heat transfer device is cavity structure, adopts integral type structure with first, second half mould respectively, and heat transfer device's inside wall is half mould, and heat transfer device's lateral wall and other perisporium are equipped with insulation system outward to prevent the heat loss.

Example three:

a further optional design of the present embodiment is that the two half molds of the present invention adopt a left-right translation opening and closing structure, the mold closing is shown in FIG. 7, and the mold opening is shown in FIG. 8. When the left-right translation opening and closing structure is adopted, the two half molds are connected with the power unit through the opening plate, and the feeding hole is positioned above the molds.

Example four:

a further alternative design of this embodiment is that the two mold halves of the present invention are designed to open and close in a rotary manner, as shown in fig. 9 when the mold is closed, and as shown in fig. 10 when the mold is opened. The bottoms of the two half moulds of the left half mould 25 and the right half mould 24 are hinged through a rotating shaft, and the feeding hole is positioned above the moulds.

Example five:

a further alternative design of this embodiment is that the inventive die is of either a single-die or multi-die configuration, which is typically required for production rates. In order to improve the freezing forming effect and prevent energy loss, the cold water distribution groove 7 is also provided with a cold water distribution groove insulating layer 8; considering that the return water needs to be recycled, the return water tank 4 can also be provided with a return water tank heat-insulating layer 5; the hot water distribution tank is provided with an insulating layer according to actual needs.

Example six:

this example is further designed as an option in that a charging unit and a product discharge unit are also provided.

Example seven:

as shown in fig. 1 and 2, the disc type frozen beverage production line of the utility model comprises a turntable, a support frame 1, a driving part 2 and rotatable dies 3 which are uniformly arranged along the circumferential direction of the turntable, wherein the dies 3 adopt an open-close type structure, a die cavity is formed by combining two half dies, each half die is provided with a heat exchange device, the heat exchange devices are connected with a liquid supply system, and the heat exchange devices exchange heat with raw materials filled in the dies to realize the freezing forming of products and the demoulding of the products.

The liquid supply system of the heat exchange device is provided with a cold water distribution groove 7, a hot water distribution groove 6 and a water return groove 4, wherein the cold water distribution groove and the hot water distribution groove can be rotatably arranged in the middle of the rotary disc, the central positions of the cold water distribution groove and the hot water distribution groove are respectively connected with respective liquid inlet pipes through rotary joints, the cold water distribution groove 7 is communicated with a cold water inlet pipe 9, and the hot water distribution groove 6 is communicated with a hot water inlet pipe 14 so as to ensure that the liquid can be normally fed when the rotary disc rotates. The two half molds of each heat exchange device are respectively provided with a liquid inlet and a liquid outlet, each liquid inlet is respectively connected with the cold water distribution groove and the hot water distribution groove through a control valve and a water inlet pipe 13, and the cold water distribution groove or the hot water distribution groove is controlled to be switched on and closed through the air passage arranged in the air passage protection pipeline 26 and the circuit combined control valve arranged in the circuit protection pipeline 27. Each liquid outlet is arranged at the upper part of the water return tank through a control valve and a water outlet pipe 15. The water outlet pipelines of the cold water distribution groove 7 and the hot water distribution groove 6 are respectively provided with a cold water inlet valve 11 and a hot water inlet valve 12, the two water outlet pipelines and the emptying pipeline are communicated with a liquid inlet of the mould through a four-way valve, the emptying pipeline is provided with an emptying valve 10, and the steps of hot water inlet, cold water inlet and emptying can be respectively controlled. The return flume passes through the support frame to be fixed in the carousel below, and each liquid outlet uses carousel upper shed and return flume switch-on, and the mould liquid outlet connecting tube that the return flume corresponds is for having the control valve, and its design is shown in fig. 3.

As shown in fig. 4, 5, and 6, the outlet pipe 15 connected to the liquid outlet of the mold is of a structure without control valve, i.e. the liquid outlet is directly connected to the outlet pipe 15 and disposed on the upper portion of the water returning tank, the water returning tank is fixed below the rotary table by a support frame, each liquid outlet is connected to the water returning tank by an upper opening of the rotary table, and the connecting pipeline of the mold liquid outlet corresponding to the water returning tank is of a structure without control valve.

The turntable is formed by connecting an inner rotating plate 21 and an outer rotating plate 17, and the inner rotating plate and the outer rotating plate are rotatably arranged on the support frame 1; the moulds are uniformly arranged on the outer rotating plate 17 along the circumference, and a cold water distribution groove and a hot water distribution groove are arranged in the middle of the inner rotating plate, wherein the cold water distribution groove is arranged above the inner rotating plate, the hot water distribution groove is arranged below the inner rotating plate, the positions of the cold water distribution groove and the hot water distribution groove can be exchanged according to the requirement, and the joint of the cold water distribution groove and the hot water distribution groove and the rotating joint is positioned in the rotating center of the rotating disc; the return water tank is arranged below the inner rotating plate.

The cold water distribution groove is connected with a molding liquid supply system; the hot water distribution groove is connected with a demoulding liquid supply system; the water return tank is connected with a liquid recovery system.

This frozen drink production line of disc type mainly includes the support frame, the internal rotation board, the external rotation board, drive assembly, the mould, the cold water distributing trough, the hot water distributing trough, the return water groove etc. the support frame is arranged in subaerially, support the weight of whole equipment, the internal rotation board links together and arranges in on the support frame, the return water groove is located the below of internal rotation board, be fixed in on the support frame, it contains cold water return district 20 and hot water return district 19, the return water groove passes through the pipe connection with the mould, the mould links to each other with mould mechanism 16 that opens and shuts, be fixed in on the external rotation board together, cold, the hot water distributing trough is fixed in on the internal rotation board, all pass through the pipe connection with the mould, each pipeline has corresponding water valve control.

The working process of the utility model is as follows:

cold water flows into the die through a pipeline by a cold water distribution groove through a circuit and a gas circuit control system control water valve, then raw materials are injected into the die, products begin to freeze, after the materials are injected, a driving part drives an outer rotating plate to rotate, the outer rotating plate gradually moves from a freezing area to a demoulding area, when the products are frozen, an exhaust valve 10 is opened under the control of the circuit and the gas circuit control system, all cold water in the die flows into a cold water return area, at the moment, the die rotates to the demoulding area, the exhaust valve is closed under the control of the circuit and the gas circuit control system, hot water begins to flow into the die, and demoulding begins.

Hot water flows into the mould through the pipeline by the hot water distribution groove through the circuit and the control of the gas circuit control system, demoulding is started, the mould is automatically opened and closed under the control of the control system, demoulding of the product is completed, then the emptying valve is opened under the control of the circuit and the control of the gas circuit control system, and all hot water in the mould flows into the hot water return area.

In the process of freezing and demoulding of a product, cold water and hot water enter a mould from a water inlet pipe and then flow through a return pipe, and meanwhile, cold and hot water valves of the return pipe are controlled by a circuit and a gas circuit control system to perform corresponding switch actions, the cold water and the hot water respectively flow into a cold water return area and a hot water return area of a return groove, the control and the regulation are more accurate, when the return pipe has no control valve structure, the cold water and the hot water directly flow into corresponding areas of the return groove through the return pipe, the structure is relatively simple, the assembly and the disassembly are more convenient, the cold water and the hot water flowing into the return groove respectively flow into corresponding external water tanks through respective water outlet pipes, the cold water is cooled by the external water tanks, the hot water is heated by the external water tanks and then flows into corresponding cold and hot water distribution grooves again through a pump, then the raw materials are injected into the mould again to start freezing, the utilization rate of resources is greatly improved, and the reciprocating, the circular operation is adopted, the disc type frozen drink production line is adopted, the production line production of products is realized, the whole process does not need manual participation, the automation and intellectualization level is achieved, the labor cost is reduced, the safety, sanitation and no pollution of the products are ensured, and the quality of the products is ensured.

Claims (12)

1. The utility model provides a frozen drink production line of disc type, includes carousel and the mould of rotatable formula along carousel circumferencial direction evenly arranged, its characterized in that: the mould adopts an open-close type structure, a mould cavity is formed by combining two half moulds, each half mould is provided with a heat exchange device, the heat exchange devices are connected with a liquid supply system, and the heat exchange devices exchange heat with products filled in the mould to realize the freezing forming and demoulding of the products.

2. The disc-type frozen drink production line of claim 1, characterized in that: the liquid supply system is provided with a cold water distribution groove, a hot water distribution groove and a return water groove, wherein the cold water distribution groove and the hot water distribution groove are rotatably arranged in the middle of the turntable, and the central positions of the cold water distribution groove and the hot water distribution groove are respectively connected with respective liquid inlet pipes through rotary joints; each heat exchange device is provided with a liquid inlet and a liquid outlet respectively, wherein the liquid inlet is connected with the cold water distribution groove and the hot water distribution groove respectively through a control valve and a pipeline, and the liquid outlet is arranged on the upper part of the return water groove through a pipeline.

3. The disc-type frozen drink production line of claim 2, characterized in that: the cold water distribution tank is connected with a molding liquid supply system; the hot water distribution groove is connected with a demoulding liquid supply system; the water return tank is connected with a liquid recovery system.

4. The disc-type frozen drink production line of claim 3, characterized in that: the cold and hot water distribution groove is arranged in the middle of the turntable; the return flume can be rotatably arranged in the middle of the rotary table or fixed below the rotary table through a support frame.

5. The disc-type frozen drink production line of claim 4, characterized in that: the turntable is formed by connecting an inner rotating plate and an outer rotating plate, and the inner rotating plate and the outer rotating plate are rotatably arranged on the supporting frame; the molds are uniformly arranged on the outer rotating plate along the circumference, the cold water distribution groove and the hot water distribution groove are arranged in the middle of the inner rotating plate, and the joint of the cold water distribution groove and the hot water distribution groove and the rotary joint is positioned in the rotating center of the turntable; the water return groove is arranged below the inner rotating plate and is respectively connected with water outlet pipelines of the cold water distribution groove and the hot water distribution groove.

6. The disc-type frozen drink production line of claim 5, characterized in that: the cold water distribution groove is provided with an insulating layer.

7. The disc-type frozen drink production line of claim 6, characterized in that: the water return tank is divided into two areas, namely a cold water return area and a hot water return area which are respectively and correspondingly connected with the cold water distribution tank and the hot water distribution tank.

8. The disc-type frozen drink production line of one of claims 1 to 7, characterized in that: the heat exchange device is of a cavity structure and is of an integrated structure with the half mold, the half mold is the inner side wall of the heat exchange device, and the outer side wall and other peripheral walls of the heat exchange device are externally provided with heat insulation structures.

9. The disc-type frozen drink production line of claim 8, characterized in that: the two half moulds adopt a left-right translation opening and closing structure or a rotary opening and closing combined mode.

10. The disc-type frozen drink production line of claim 9, characterized in that: during rotation type structure of opening and shutting, two half moulds bottom is articulated through the pivot, during translation structure of opening and shutting about, two half moulds are connected with the power unit through the open-close board, and the feed inlet is located the mould top.

11. The disc-type frozen drink production line of claim 10, characterized in that: the mould is of a single-mould or multi-mould structure.

12. The disc-type frozen drink production line of claim 11, characterized in that: and a feeding unit and a product blanking unit are also arranged.

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