CN216386044U - Multi-channel temperature detection alarm device for cigarette making machine set - Google Patents
Multi-channel temperature detection alarm device for cigarette making machine set Download PDFInfo
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- CN216386044U CN216386044U CN202122359967.7U CN202122359967U CN216386044U CN 216386044 U CN216386044 U CN 216386044U CN 202122359967 U CN202122359967 U CN 202122359967U CN 216386044 U CN216386044 U CN 216386044U
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Abstract
The utility model provides a multi-channel temperature detection alarm device for a cigarette making machine set, and belongs to the technical field of temperature detection of cigarette making machines. The device includes the controller, the temperature acquisition sensor, power module and host computer display, the controller is including setting up the device, storage device, time-recorder and alarm device, temperature sensor's output electric connection has the analog input ware, the output of analog input ware and the input electric connection of controller, power module's input inserts power supply circuit, power module's output respectively with the input electric connection of controller and analog input ware, host computer display and controller pass through RS485 bus electric connection, the device realizes cigarette unit transformer, main motor, main heating electric device temperature real-time detection such as converter, the temperature exceeds the setting value and reports to the police immediately, and the unusual position of accurate definite temperature, temperature data can be stored, can inquire, visual display, convenient operation.
Description
Technical Field
The utility model relates to the technical field of cigarette making machine temperature detection, in particular to a multi-channel temperature detection alarm device of a cigarette making machine set.
Background
In the cigarette production process, the cigarette making unit is in a high-speed operation state for a long time, the working time is long, the equipment is aged, smoke dust is accumulated, the ventilation and heat dissipation effects are poor, and electric devices such as a transformer, a main motor, a frequency converter and the like are in a closed opaque space, so that heat accumulation and temperature rise at the transformer, the main motor, the frequency converter and the like are caused, and the potential safety hazard exists when the temperature of individual parts can reach more than 50 ℃. Traditional cigarette making machines do not have a visual temperature display device, and operating personnel can not discover the temperature anomaly in time, usually after the too high temperature device burns out, just can discover the anomaly when shutting down the inspection, can cause incident such as fire even under the extreme condition.
At present, partial manufacturers detect the temperature conditions of all electric devices of the cigarette making machine one by using a handheld temperature detector through regular organization personnel, but the work load is large, the efficiency is low, the detection is incomplete, the detection has no real-time property, the heating condition of the equipment cannot be monitored in real time, and the problem of the over-standard early warning of the temperature of the cigarette making machine equipment cannot be effectively solved.
SUMMERY OF THE UTILITY MODEL
In order to make up for the defects, the multi-channel temperature detection alarm device for the cigarette making machine set provided by the utility model realizes real-time detection of the temperature of main heating electric devices such as a transformer, a main motor and a frequency converter of the cigarette making machine set, immediately alarms when the temperature exceeds a set value, accurately determines the abnormal part of the temperature, and has the advantages of temperature data storage, query, visual display and convenient operation.
The utility model is realized by the following steps:
cigarette unit multichannel temperature detection alarm device, including controller, temperature acquisition sensor, power module and host computer display, the controller is including setting up device, storage device, time-recorder and alarm device, the output electric connection of temperature acquisition sensor has the analog input ware, the output of analog input ware with the input electric connection of controller, power module's input inserts supply circuit, power module's output respectively with the controller the analog input ware with host computer display's input electric connection, host computer display with the controller passes through RS485 bus electric connection.
In one embodiment of the utility model, the controller is a CPU315-2DP type controller that is disposed within the control cabinet of the SRM of the cigarette making machine.
In one embodiment of the utility model, the power module adopts an ABL7 series switching power supply, an alternating current 110V power supply input and a direct current 24V power supply output, and is arranged on one side of the controller.
In one embodiment of the utility model, the temperature acquisition sensor adopts an industrial two-wire system PT100 thermal resistor, eight groups of temperature acquisition sensors are arranged and are respectively arranged on one side of an IGBT (insulated gate bipolar translator) inside a frequency converter of the cigarette making machine, one side of a main motor bearing of the cigarette making machine, one side of a guide rail above a VE (voltage-induced switchgear) transformer coil of the cigarette making machine, one side of a guide rail above a SE transformer coil of the cigarette making machine, the inside of a VE electric control cabinet of the cigarette making machine, the inside of an SE electric control cabinet of the cigarette making machine, the inside of an MAX electric control cabinet of the cigarette making machine and the inside of an SRM (sequence register) electric control cabinet of the cigarette making machine.
In an embodiment of the present invention, the analog input unit is an SM331 module, and the analog input unit is provided with two sets, and each set of the analog input unit is connected to four sets of the temperature acquisition sensors respectively.
In one embodiment of the utility model, the upper computer display adopts a TK6070iH touch screen, and is embedded in a panel arranged above a VE air chamber of a cigarette making unit.
In an embodiment of the present invention, the setting device is electrically connected to the upper computer display, and is configured to set a temperature alarm value.
In an embodiment of the present invention, an input end of the storage device is electrically connected to the analog input unit, and an output end of the storage device is electrically connected to the upper computer display, so as to transmit a signal of the analog input unit to the upper computer display for displaying.
In one embodiment of the utility model, the timer adopts a DS1302 clock chip, and the timer adopts an SPI three-wire interface to synchronously communicate with the controller.
In an embodiment of the present invention, an input end of the alarm device is electrically connected to the storage device, and an output end of the alarm device is electrically connected to the upper computer display, so as to transmit an alarm signal to the upper computer display for displaying.
The multi-channel temperature detection alarm device of the cigarette making machine set, which is obtained by the design, has the beneficial effects that: the temperature acquisition sensor is used for detecting the real-time temperature of the easily-heating electric device of the cigarette making machine set, the detection signal is transmitted to the upper computer display through the controller to be visually displayed, and a temperature trend curve graph is automatically formed, so that the temperature change condition of each part can be conveniently observed and judged, and related early warning can be timely made; the storage module synchronously stores detection data and a timer time signal, so that the detection data and the timer time signal are convenient for a maintainer to inquire, and the fault diagnosis of the cigarette making machine set is assisted; the setting device is matched with the alarm device, when the detection signal reaches a set value, the alarm device outputs a signal, so that an operator can be conveniently reminded to process in time, the safety risk is reduced, and the production working efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic view of a communication connection of a multi-channel temperature detection alarm device of a cigarette making machine set according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of the controller and the analog input unit according to the embodiment of the present invention;
in the figure: 100-a controller; 101-setting means; 102-a storage device; 103-a timer; 104-an alarm device; 200-temperature acquisition sensor; 201-analog input unit; 300-a power supply module; 400-upper computer display.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Examples
Referring to fig. 1-2, the present invention provides a technical solution: a multi-channel temperature detection alarm device of a cigarette making machine set comprises a controller 100, a temperature acquisition sensor 200, a power supply module 300 and an upper computer display 400, wherein the controller 100 adopts a CPU315-2DP type controller, the controller 100 is arranged in a SRM control cabinet of a cigarette making machine and is arranged on a guide rail of a terminal row of the SRM control cabinet, the space is saved, the installation and the maintenance are convenient, the controller 100 comprises a setting device 101, a storage device 102, a timer 103 and an alarm device 104, the temperature acquisition sensor 200 adopts an industrial two-wire system PT100 thermal resistor, the temperature acquisition sensor 200 is provided with eight groups and is respectively arranged on one side of an IGBT (insulated gate bipolar translator) inside a frequency converter of the cigarette making machine, one side of a main motor bearing of the cigarette making machine, one side of the guide rail above a VE (voltage transformer) coil of the cigarette making machine, the inside of the VE electric control cabinet, the inside of the SE electric control cabinet of the cigarette making machine, the MAX electric control cabinet and the inside of the SRM electric control cabinet of the cigarette making machine, eight groups of temperature acquisition sensors 200 are arranged near electric devices which are most prone to generate high temperature of a cigarette making machine set to play a role in temperature protection and early warning, the output ends of the temperature acquisition sensors 200 are electrically connected with an analog quantity input device 201, the analog quantity input device 201 adopts an SM331 type module, two groups of analog quantity input devices 201 are arranged, each group of analog quantity input device 201 is respectively connected with four groups of temperature acquisition sensors 200, the output ends of the analog quantity input device 201 are electrically connected with the input end of a controller 100, the input end of a power supply module 300 is connected with a power supply circuit, the output end of the power supply module 300 is respectively electrically connected with the controller 100, the analog quantity input device 201 and the input end of an upper computer display 400, the power supply module 300 adopts an ABL7 series switching power supply, an alternating current 110V power supply input and a direct current 24V power supply output, the power supply module 300 is arranged on one side of the controller 100, and the power supply module 300 takes an alternating current 110V power supply nearby in an SRM control cabinet as a device power supply, host computer display 400 and controller 100 pass through RS485 bus electric connection, and host computer display 400 adopts TK6070iH touch-sensitive screen, and host computer display 400 embedding is installed on the panel of cigarette unit VE plenum top, just to cigarette unit operating area, makes things convenient for operating personnel to look over and operate host computer display 400.
As an embodiment of the present invention, further, the setting device 101 is electrically connected to the upper computer display 400, and is used for setting a temperature alarm value, and an operator sets an alarm value through a screen operation of the upper computer display 400, and writes an operation program of the controller 100 through the setting device 101.
As an embodiment of the present invention, further, an input end of the storage device 102 is electrically connected to the analog input unit 201, an output end of the storage device 102 is electrically connected to the upper computer display 400, a signal of the analog input unit 201 is transmitted to the upper computer display 400 for display, the storage device 102 is configured to store each set of detection signals, and the upper computer display 400 converts the temperature signal into a change curve pattern form for display, thereby facilitating retrieval and viewing during maintenance and providing a judgment basis for a fault of the cigarette making machine.
As an embodiment of the present invention, further, the timer 103 employs a DS1302 clock chip, the timer 103 employs an SPI three-wire interface to synchronously communicate with the controller 100, and the timer 103 facilitates signal entry of the storage device 102, so that the detected data is more complete.
As an embodiment of the present invention, further, an input end of the alarm device 104 is electrically connected to the storage device 102, an output end of the alarm device 104 is electrically connected to the upper computer display 400, and transmits an alarm signal to the upper computer display 400 for displaying, and when a temperature acquisition signal stored in the storage device 102 is higher than a set value, the alarm device 104 generates corresponding alarm information and transmits the alarm information to the upper computer display 400 for flashing display.
Specifically, this cigarette unit multichannel temperature detection alarm device's theory of operation: the controller 100 and the power supply module 300 are arranged on an inner terminal row of a cigarette machine SRM control cabinet, eight groups of temperature acquisition sensors 200 are respectively arranged on one side of an IGBT (insulated gate bipolar translator) inside a cigarette machine frequency converter, one side of a cigarette machine main motor bearing, one side of a guide rail above a cigarette machine VE transformer coil, one side of a guide rail above a cigarette machine SE transformer coil, the inside of a cigarette machine VE electric control cabinet, the inside of a cigarette machine SE electric control cabinet, the inside of a cigarette machine MAX electric control cabinet and the inside of a cigarette machine SRM electric control cabinet, an upper computer display 400 is arranged on a panel above a cigarette machine VE air chamber, all component circuits of the device are connected, all groups of temperature alarm values are set on an upper computer display 400, the detection alarm device starts to work, the temperature acquisition sensors 200 detect the temperature in real time and transmit detection signals to a storage device 102 on the controller 100 through an analog quantity input device 201 for data input and storage, detect temperature signal simultaneously and convert the demonstration of change curve pattern through host computer display 400, when detecting the temperature and surpassing the setting value, alarm device 104 starts, and production alarm information transmits scintillation display to host computer display 400, and the suggestion operating personnel is cooled down and is handled, prevents the incident because of the high temperature causes, and the protection cigarette unit operation is stable, improves production efficiency.
It should be noted that the power supply and the principle of the controller 100, the setting device 101, the storage device 102, the timer 103, the alarm device 104, the temperature collecting sensor 200, the analog input device 201, the power module 300 and the upper computer display 400 are clear to those skilled in the art and will not be described in detail herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The multi-channel temperature detection alarm device of the cigarette making machine is characterized by comprising a controller (100), a temperature acquisition sensor (200), a power supply module (300) and an upper computer display (400), the controller (100) comprises a setting device (101), a storage device (102), a timer (103) and an alarm device (104), the output end of the temperature acquisition sensor (200) is electrically connected with an analog input unit (201), the output end of the analog quantity input device (201) is electrically connected with the input end of the controller (100), the input end of the power supply module (300) is connected with a power supply circuit, the output end of the power supply module (300) is respectively and electrically connected with the input ends of the controller (100), the analog input device (201) and the upper computer display (400), the upper computer display (400) is electrically connected with the controller (100) through an RS485 bus.
2. The multiple temperature detection and alarm device for cigarette making units according to claim 1, wherein the controller (100) is a CPU315-2DP type controller, and the controller (100) is disposed inside an SRM control cabinet of a cigarette making machine.
3. The multi-channel temperature detection and alarm device for the cigarette making machine set according to claim 1, wherein the power module (300) adopts an ABL7 series switching power supply, an alternating current (110V) power supply input and a direct current (24V) power supply output, and the power module (300) is arranged on one side of the controller (100).
4. The multi-channel temperature detection alarm device for the cigarette making machine set according to claim 1, wherein the temperature acquisition sensor (200) adopts an industrial two-wire system PT100 thermal resistor, eight groups of temperature acquisition sensors (200) are arranged and are respectively installed on one side of an IGBT (insulated gate bipolar translator) inside a frequency converter of the cigarette making machine, one side of a main motor bearing of the cigarette making machine, one side of a guide rail above a VE (voltage induced transient) transformer coil of the cigarette making machine, one side of a guide rail above an SE (voltage induced transient) transformer coil of the cigarette making machine, the inside of a VE electric control cabinet of the cigarette making machine, the inside of an SE electric control cabinet of the cigarette making machine, the inside of an MAX electric control cabinet of the cigarette making machine and the inside of an SRM (SRM) electric control cabinet of the cigarette making machine.
5. The multi-channel temperature detection alarm device for the cigarette making machine set according to claim 1, wherein the analog quantity input unit (201) adopts an SM331 module, two groups of analog quantity input units (201) are arranged, and each group of analog quantity input unit (201) is respectively connected with four groups of temperature acquisition sensors (200).
6. The multiple-channel temperature detection and alarm device for the cigarette making unit according to claim 1, wherein the upper computer display (400) adopts a TK6070iH touch screen, and the upper computer display (400) is embedded in a panel arranged above a VE air chamber of the cigarette making unit.
7. The multi-channel temperature detection alarm device of the cigarette making machine set according to claim 1, wherein the setting device (101) is electrically connected with the upper computer display (400) and is used for setting a temperature alarm value.
8. The multi-channel temperature detection alarm device for the cigarette making machine set according to claim 1, wherein an input end of the storage device (102) is electrically connected with the analog input unit (201), and an output end of the storage device (102) is electrically connected with the upper computer display (400), so that a signal of the analog input unit (201) is transmitted to the upper computer display (400) for display.
9. The multiple temperature detection and alarm device for cigarette making units according to claim 1, wherein the timer (103) adopts a DS1302 clock chip, and the timer (103) adopts an SPI three-wire interface to synchronously communicate with the controller (100).
10. The multi-channel temperature detection alarm device for the cigarette making machine set according to claim 1, wherein an input end of the alarm device (104) is electrically connected with the storage device (102), and an output end of the alarm device (104) is electrically connected with the upper computer display (400) to transmit an alarm signal to the upper computer display (400) for displaying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122359967.7U CN216386044U (en) | 2021-09-28 | 2021-09-28 | Multi-channel temperature detection alarm device for cigarette making machine set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122359967.7U CN216386044U (en) | 2021-09-28 | 2021-09-28 | Multi-channel temperature detection alarm device for cigarette making machine set |
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| Publication Number | Publication Date |
|---|---|
| CN216386044U true CN216386044U (en) | 2022-04-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122359967.7U Active CN216386044U (en) | 2021-09-28 | 2021-09-28 | Multi-channel temperature detection alarm device for cigarette making machine set |
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- 2021-09-28 CN CN202122359967.7U patent/CN216386044U/en active Active
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