CN216378722U - Soaking device for polyester fiber fabric surface coating - Google Patents
Soaking device for polyester fiber fabric surface coating Download PDFInfo
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- CN216378722U CN216378722U CN202122103046.4U CN202122103046U CN216378722U CN 216378722 U CN216378722 U CN 216378722U CN 202122103046 U CN202122103046 U CN 202122103046U CN 216378722 U CN216378722 U CN 216378722U
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Abstract
The utility model provides a soaking device for a polyester fiber fabric surface coating, which comprises: a purification device, a shell and an activation device; the cleaning device can remove dust and impurities on the upper surface of the polyester fiber fabric and effectively remove peculiar smell in the cleaning device, the activating device is used for treating the surface of the polyester fiber fabric to enable the surface of the polyester fiber to generate free radicals to increase the wettability of the polyester fiber fabric to a polar solvent, so that the adhesion capacity of the surface of the polyester fiber is increased, the polyester fiber enters the dyeing box body after being treated by the activating device, and then the polyester fiber is irradiated by an ultraviolet lamp to further sterilize and dried by a hot air blower; the utility model provides a soaking device for a polyester fiber fabric surface coating, which avoids the problem that the fabric is wrinkled when the polyester fiber fabric is continuously fed, avoids the condition that the surface of the polyester fiber fabric is polluted by bacteria, simplifies the treatment process while causing little damage to the polyester fiber, can realize continuous treatment, and cannot be achieved by the traditional process treatment.
Description
Technical Field
The utility model relates to the technical field of polyester fiber fabrics, in particular to a soaking device for a polyester fiber fabric surface coating.
Background
The polyester fiber is also called terylene, and the synthetic fiber obtained by spinning polyester formed by polycondensation of organic diacid and dihydric alcohol in the polyester fiber fabric has the advantages of high strength, high modulus, good light resistance, good size stability, easy washing, quick drying and the like, and is a popular textile material. The high-strength polyester fiber fabric can be used as a conveyer belt, a fire hose, a cable and the like in industry. The polyester fiber fabric is used for producing the non-woven fabric which can be used for indoor decorations, carpet base fabrics, medical industrial fabrics, linings and the like, but because the molecular structure arrangement of the polyester is regular, the crystallinity is high, the modulus is large, and the polar functional group is lacked, the moisture absorption of the fiber is very poor, the conventional polyester fiber dyeing needs to be carried out under the high temperature and high pressure condition of 135 ℃, and a large amount of energy is consumed; meanwhile, the polyester fiber has the problems of easy generation of bacteria and the like, the polyester fiber has poor hygroscopicity and dyeing property and is easy to generate bacteria, and flocks and dust are easy to adhere to the surface of the fabric in the dyeing process, so that the problems of cleanness degree and the like of the fabric are reduced, and the further development of the polyester technology is restricted.
Therefore, it is necessary to provide a soaking device for the surface coating of the polyester fiber fabric to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
In view of the above situation, the present invention provides a soaking device for a surface coating of a polyester fiber fabric, so as to overcome the above problems in the related art.
In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:
a soaking device for a polyester fiber fabric surface coating comprises a purifying device, a shell and an activating device;
the cleaning device is arranged at the bottom end inside the shell and comprises a cleaning frame, cleaning brushes and cloth guide rollers, the cleaning frame is of a rectangular structure, four air pipes are arranged inside the cleaning frame and are symmetrical with each other, connecting frames are arranged at the upper ends of the four air pipes, the side walls of the connecting frames are connected with the cloth guide rollers through bearings, and connecting springs are connected between the inner end faces of the cleaning frame.
The activation device is arranged on the right side of the purification device and comprises a power supply, a plasma reaction container and a wire pressing wheel, the electrolyte solution is placed in the reaction container, the amount of the solution does not exceed the polyester fiber fabric below the wire pressing wheel in the reaction container, a negative plate, an anode and the wire pressing wheel are arranged in the container, and the polyester fiber fabric passes through the wire pressing wheel and the negative plate.
Preferably, the left upper end inside the shell is fixedly connected with a scraping rod.
Preferably, the plasma reaction container is made of PVC materials, the negative plate is a netted copper wire, the positive electrode is a graphite electrode, and the number of the wire pressing wheels is four.
Preferably, a dyeing box body is arranged in the shell, a line pressing wheel is installed at the upper end of the side wall of the dyeing box body, a cloth dipping roller is arranged in the dyeing box body, and the cloth dipping roller is arranged below the dye liquor.
Preferably, an ultraviolet lamp is arranged above the dyeing box body and the activation device, and the ultraviolet lamp is fixedly arranged inside the shell.
Preferably, the drying device arranged in the shell comprises an air heater, an outlet of the air heater is connected with an air outlet pipe, and an air inlet of the air heater is provided with a filter screen.
Preferably, a dye liquor collecting tank is arranged on the bottom wall of the shell below the drying device.
Compared with the prior art, the soaking device for the polyester fiber fabric surface coating has the following beneficial effects:
(1) the purifying device comprises a purifying frame, a cleaning brush, a cloth guide roller, a first dust collector and a second dust collector, wherein the first dust collector and the second dust collector can be used for absorbing and removing flocks and dust easily adhered to the surface of the polyester fiber fabric, and effectively removing peculiar smell in the purifying device; the fabric guide roller can stretch the polyester fiber fabric, gaps between the polyester fiber fabric are increased, the phenomenon that the fabric is wrinkled during dyeing is avoided, the smoothness of the polyester fiber fabric is guaranteed, the polyester fiber fabric is convenient to burn and dye, the cleaning brush cleans the polyester fiber fabric, and the cleanliness of the fabric is improved.
(2) The activation device comprises a power supply, a plasma reaction container and a wire pressing wheel, wherein the plasma reaction container comprises an electrolyte solution, a negative plate and an anode, a polyester fiber fabric passes through the wire pressing wheel and the negative plate, the surface of the negative plate is subjected to electrochemical reaction, the polyester fiber fabric continuously passes through a discharge area and is treated, so that the surface of the polyester fiber fabric generates free radicals, the wettability of the polyester fiber fabric to a polar solvent is improved, the adhesion capability of the surface of the polyester fiber is improved, the dyeing of the polyester fiber fabric is facilitated, the treatment process is simplified, and the continuous treatment can be realized.
(3) The device is provided with the ultraviolet lamp, the ultraviolet lamp is arranged above the dyeing box body and the activating device and is fixedly arranged inside the shell, the problem that bacteria are easily infected when the polyester fiber fabric is dyed is effectively solved, and the clean degree of the fabric is guaranteed.
(4) The dye liquor collecting tank is arranged on the bottom wall of the shell below the drying device, and is used for collecting dye liquor dripping when the fabric is dried, so that the cost can be saved through recycling.
Drawings
FIG. 1 is a schematic structural view of a soaking device for a polyester fiber fabric surface coating provided by the utility model;
fig. 2 is an enlarged view of a portion a in fig. 1.
Reference numbers in the figures: 1. the device comprises a shell, 2, a scraping rod, 3, a control panel, 4, an ultraviolet lamp, 5, a drying device, 6, a purifying device, 7, a cathode plate, 8, an activating device, 9, a dyeing box body, 10, a dye liquor collecting tank, 11, a cleaning brush, 12, a cloth guide roller, 13, a spring, 14 and a material conveying plate.
Detailed Description
The utility model is further described with reference to the following figures and embodiments.
As shown in fig. 1, a soaking device for a polyester fiber fabric surface coating comprises; a purification device 6, a shell 1 and an activation device 8;
as shown in fig. 1, the purifying device 6 is arranged at the bottom end inside the casing 1, the purifying device 6 comprises a purifying frame, a cleaning brush 11, a cloth guide roller 12, a first dust collector and a second dust collector, the purifying frame is arranged on a bottom plate, the purifying frame is of a rectangular structure, four air pipes are arranged inside the purifying frame, the four air pipes are symmetrical in pairs, the air pipes are fixedly arranged in the purifying frame through connecting rods, the bottom ends of the air pipes are connected with the first dust collector, the first dust collector is arranged at the bottom end of the casing 1, the first dust collector absorbs and removes the fluff and dust easily adhered on the surface of the polyester fiber fabric through the air pipes, the second dust collector is arranged at the top end inside the casing 1, the purifying treatment of the polyester fiber fabric is assisted, the dust and impurities on the upper surface of the polyester fiber fabric can be removed, meanwhile, the peculiar smell in the purifying device 6 is effectively removed, connecting frames are arranged at the upper ends of the four air pipes, the side wall of the connecting frame is connected with the cloth guide roller 12 through a bearing;
as shown in fig. 2, the cleaning brush 11 is mounted on the connecting frame, the connecting spring 13 is connected between the connecting frame and the inner end surface of the purification frame, the cloth guide roller 12 stretches the polyester fiber fabric during specific work, gaps between the polyester fiber fabric are increased, the stretching of the polyester fiber fabric can avoid the wrinkling phenomenon of the fabric during dyeing, the smoothness of the polyester fiber fabric is ensured, the polyester fiber fabric is conveniently activated, the dyeing efficiency is improved, and meanwhile, the cleaning brush 11 cleans the polyester fiber fabric, so that the cleanness degree of the polyester fiber fabric is improved.
As shown in fig. 1, the activating device 8 is arranged at the right side of the purifying device 6 and comprises a power supply, a plasma reaction container and a wire pressing wheel, wherein the plasma reaction container comprises an electrolyte solution, a cathode plate 7 and an anode; the electrolyte solution is placed in a plasma reaction container, the amount of the solution needs to exceed polyester fiber fabric below a wire pressing wheel in the reaction container, a cathode plate is arranged on the plasma reaction container, an anode electrode and four wire pressing wheels, the plasma reaction container is made of PVC (polyvinyl chloride), the cathode plate 7 is a reticular copper wire, the anode electrode is a graphite electrode, the number of the wire pressing wheels is four, two wire pressing wheels are arranged at the top end of the side wall of the container and used for introducing the polyester fiber fabric into the electrolyte solution and controlling the trend of the polyester fiber fabric, the other two wire pressing wheels are arranged in the container and used for fixing the position of the polyester fiber fabric, so that the polyester fiber fabric is immersed in the electrolyte solution and can smoothly pass through the cathode plate (the fabric is introduced into the plasma reaction container from the wire pressing wheel on the side wall of the container, the wire pressing wheels arranged in the container can fix the trend of the fabric and smoothly complete surface activation treatment on the fabric by passing through the cathode plate ) (ii) a
A large amount of hydrogen bubbles are separated out from the surface of the negative plate 7 in the electrolytic process, meanwhile, electrolyte on the surface of the electrode is gasified to gradually form a wrapping gas film, the gas film is subjected to electric breakdown under the action of high voltage to generate plasma discharge, the surface of the negative plate 7 generates electrochemical reaction, the polyester fiber fabric continuously passes through a discharge area to treat the surface of the polyester fiber fabric, so that radicals are generated on the surface of the polyester fiber to increase the wettability of the polyester fiber fabric to a polar solvent, the adhesion capacity of the surface of the polyester fiber is increased, and the polyester fiber fabric enters a right dyeing box body 9 after being treated by the activation device 8; the method for treating the surface of the polyester fiber fabric by using the plasma has the advantages of high efficiency, low cost, safety, environmental protection, small damage to the polyester fiber, simplification of the treatment process, realization of continuous treatment, and incapability of achieving treatment by using the traditional process.
As shown in fig. 1, the left upper end inside the casing 1 is fixedly connected with the scraping rods 2, the scraping rods 2 are elastically connected through springs, the scraping rods 2 are pressed on the material conveying plate 14, the material conveying plate 14 is movably connected with the outer wall of the casing 1 in a folding and folding manner, the scraping rods 2 scrape and flatten the polyester fiber fabric on the material conveying plate 14, and the phenomenon that the polyester fiber fabric is wrinkled during activation, dyeing and drying is avoided, so that the flatness of the polyester fiber fabric is ensured.
As shown in fig. 1, a dyeing box body 9 is arranged in the shell, a line pressing wheel is installed at the upper end of the side wall of the dyeing box body 9, a cloth dipping roller is arranged in the dyeing box body 9 and is arranged below dye liquor, so that the polyester fiber fabric is dyed uniformly and finely, an ultraviolet lamp 4 is arranged above the dyeing box body 9 and the activation device 8, the ultraviolet lamp 4 is fixedly installed in the shell 1, the problem that the polyester fiber fabric is easily infected with bacteria during dyeing is effectively solved, and the storage and use durability of the fabric is ensured.
As shown in fig. 1, a drying device 5 is arranged in the casing 1, the polyester fiber fabric comprises an air heater, an outlet of the air heater is connected with an air outlet pipe, an air inlet of the air heater is provided with a filter screen, the lower end of the air outlet pipe is connected with a main air pipe, four longitudinal branch pipes are arranged on the main air pipe at equal intervals, the lower end of each longitudinal branch pipe is provided with a hot air outlet, the dyed polyester fiber fabric is dried, cloth guide rollers are respectively arranged below the longitudinal branch pipes, and the dyed polyester fiber fabric is extruded by the cloth guide rollers, so that the drying speed is increased.
Furthermore, a dye liquor collecting tank 10 is arranged below the drying device 5 and used for collecting dye liquor dripping during fabric drying, and the dye liquor can be recycled, so that the cost is saved.
The working principle of the soaking device for the polyester fiber fabric surface coating provided by the utility model is as follows:
polyester fiber fabric moves in the device from a feeding hole and a discharging cylinder, the fabric is scraped to be flat on a material conveying plate through a scraping rod 2, the phenomenon that the polyester fiber fabric is wrinkled during activation, dyeing and drying is avoided, the fabric bypasses a roller and passes through a purifying device 6, dust and impurities on the polyester fiber fabric can be removed, meanwhile, peculiar smell in the air is effectively removed, the fabric which is subjected to clean treatment passes through an activating device 8, under the action of electrolyte, the polyester fiber fabric continuously passes through a discharging area to treat the surface, so that free radicals are generated on the surface of the polyester fiber to increase the wettability of the polyester fiber surface to a polar solvent, the adhesion capacity of the surface of the polyester fiber is increased, the polyester fiber fabric enters a right dyeing box body 9 after being treated by the activating device 8, a cloth dipping roller is arranged inside the dyeing box body 9 and arranged below a dyeing solution, so that the dyeing of the polyester fiber fabric is uniform and fine, then the polyester fiber fabric is further sterilized by irradiation of an ultraviolet lamp and dried by an air heater, and the polyester fiber fabric is wound up by a discharge drum.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. A soaking device for polyester fiber fabric surface coating is characterized by comprising: a purification device, a shell and an activation device; the cleaning device is arranged in the shell and comprises a cleaning frame, a cleaning brush and a cloth guide roller, wherein four air pipes are arranged in the cleaning frame and are symmetrical in pairs, connecting frames are arranged at the upper ends of the four air pipes and are connected with the cloth guide roller, the cleaning brush is arranged on the connecting frames, and a connecting spring is connected between the connecting frames and the inner end face of the cleaning frame; the activation device is arranged on the right side of the purification device and comprises a power supply and a plasma reaction container, electrolyte solution is placed in the reaction container, and a cathode plate, an anode and a wire pressing wheel are arranged in the plasma reaction container.
2. The soaking device for the surface coating of the polyester fiber fabric according to claim 1, wherein a scraping rod is connected to the upper left end inside the shell.
3. The soaking device for the surface coating of the polyester fiber fabric according to claim 1, wherein the plasma reaction container is made of PVC, the cathode plate is a reticular copper wire, the anode is a graphite electrode, and the number of the wire pressing wheels is four.
4. The soaking device for the surface coating of the polyester fiber fabric according to claim 1, wherein a dyeing box body is arranged in the shell, a line pressing wheel is arranged on the side wall of the dyeing box body, and a cloth soaking roller is arranged in the dyeing box body.
5. The soaking device for the surface coating of the polyester fiber fabric according to claim 4, wherein an ultraviolet lamp is arranged above the dyeing tank body and the activating device, and the ultraviolet lamp is arranged inside the shell body.
6. The soaking device for the surface coating of the polyester fiber fabric according to claim 1, wherein the drying device arranged in the shell comprises a hot air blower, and the hot air blower is used for drying the dyed polyester fiber fabric.
7. The soaking device for the surface coating of the polyester fiber fabric according to claim 6, wherein a dye liquor collecting tank is arranged below the drying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122103046.4U CN216378722U (en) | 2021-09-02 | 2021-09-02 | Soaking device for polyester fiber fabric surface coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122103046.4U CN216378722U (en) | 2021-09-02 | 2021-09-02 | Soaking device for polyester fiber fabric surface coating |
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| Publication Number | Publication Date |
|---|---|
| CN216378722U true CN216378722U (en) | 2022-04-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122103046.4U Active CN216378722U (en) | 2021-09-02 | 2021-09-02 | Soaking device for polyester fiber fabric surface coating |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115074927A (en) * | 2022-07-29 | 2022-09-20 | 鹿兰波 | Polyester fiber and preparation method thereof |
| CN116197155A (en) * | 2023-02-03 | 2023-06-02 | 江苏华源医疗科技有限公司 | PVC silo main rail |
-
2021
- 2021-09-02 CN CN202122103046.4U patent/CN216378722U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115074927A (en) * | 2022-07-29 | 2022-09-20 | 鹿兰波 | Polyester fiber and preparation method thereof |
| CN115074927B (en) * | 2022-07-29 | 2024-04-26 | 东阳阿尔巴兹服饰有限公司 | Polyester fiber and preparation method thereof |
| CN116197155A (en) * | 2023-02-03 | 2023-06-02 | 江苏华源医疗科技有限公司 | PVC silo main rail |
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