CN216373712U - Automatic punching film laminating machine - Google Patents
Automatic punching film laminating machine Download PDFInfo
- Publication number
- CN216373712U CN216373712U CN202122527866.6U CN202122527866U CN216373712U CN 216373712 U CN216373712 U CN 216373712U CN 202122527866 U CN202122527866 U CN 202122527866U CN 216373712 U CN216373712 U CN 216373712U
- Authority
- CN
- China
- Prior art keywords
- heating platform
- punching
- box body
- gas claw
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004080 punching Methods 0.000 title claims abstract description 41
- 238000010030 laminating Methods 0.000 title claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 239000011521 glass Substances 0.000 claims abstract description 24
- 238000009499 grossing Methods 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims abstract description 3
- 210000000078 claw Anatomy 0.000 claims description 26
- 239000002994 raw material Substances 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- 239000006247 magnetic powder Substances 0.000 claims description 5
- 238000005056 compaction Methods 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 5
- 238000003475 lamination Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 210000002489 tectorial membrane Anatomy 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000029553 photosynthesis Effects 0.000 description 1
- 238000010672 photosynthesis Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
Images
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- Laminated Bodies (AREA)
Abstract
The utility model discloses an automatic punching film laminating machine which comprises a feeding roller, a smoothing mechanism, a punching station and a heating platform which are sequentially arranged, wherein the heating platform comprises an upper box body and a lower box body which are arranged up and down, the bottom surface of the upper box body is connected with a sucking disc, the lower box body is connected with a vacuum pump, and two sides of the heating platform are respectively connected with a glass feeding conveying belt and a finished product discharging conveying belt. The utility model improves the flatness and the position degree of the combination of the film and the glass, does not generate bubbles after film covering, and avoids the problems that the existing equipment generates bubbles after film covering and the film is oxidized due to temperature rise so as to influence the photoelectric conversion efficiency and the service life.
Description
Technical Field
The utility model belongs to the technical field of laminating equipment, and particularly relates to an automatic punching laminating machine.
Background
The dye-sensitized solar cell is a novel solar cell which is developed by simulating the principle of photosynthesis. The nanometer porous semiconductor oxide film is the core part of the dye-sensitized solar cell, the flatness and the position of the film and glass are closely related to the manufacture of the cell in the later period, the common film laminating equipment has a complex structure and does not have a clamping control and a vacuumizing device, bubbles are easily generated after film laminating, and the film oxidation is caused by temperature rise, so that the photoelectric conversion efficiency and the service life are influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problems and provides an automatic punching film laminating machine.
The utility model provides the following technical scheme: an automatic punching film laminating machine comprises a feeding roller, a smoothing mechanism, a punching station and a heating platform which are sequentially arranged, wherein the heating platform comprises an upper box body and a lower box body which are arranged up and down, the bottom surface of the upper box body is connected with a sucker, the lower box body is connected with a vacuum pump, and two sides of the heating platform are respectively connected with a glass feeding conveyer belt and a finished product discharging conveyer belt;
the translation mechanism comprises a guide rail and a first servo motor, the guide rail is provided with a pair of symmetrical guide rails and is arranged on two sides of the punching station, one end of the guide rail extends to the translation mechanism, the other end of the guide rail extends to the heating platform, the translation mechanism further comprises a first gas claw group and a second gas claw group which are symmetrically arranged on the guide rail, the first gas claw group and the second gas claw group can move synchronously along with the guide rail, the second gas claw group is arranged between the first gas claw group and the translation mechanism, and a cutting knife is further arranged at one end, facing the first gas claw group, of the translation mechanism.
The above-mentioned aspect is further preferably:
and one end of the glass feeding conveying belt, which faces the heating platform, is provided with a correcting mechanism.
The above-mentioned aspect is further preferably:
a compaction cylinder is further arranged above the feeding roller, and a magnetic powder brake is arranged at a raw material feeding opening of the feeding roller.
The above-mentioned aspect is further preferably:
the punching station comprises a punching cylinder and a cutting die arranged below the punching cylinder.
According to the automatic punching film laminating machine, the film feeding mechanism, the glass feeding mechanism, the film laminating mechanism and the blanking mechanism are arranged, so that the automatic punching and film laminating process is realized, the feeding roller, the smoothing mechanism, the punching station, the heating platform, the glass feeding conveyer belt and the finished product blanking conveyer belt are combined, the flatness and the position degree of the film and glass lamination are improved, no bubble is generated after film lamination, and the problems that the photoelectric conversion efficiency and the service life are influenced due to the fact that the bubble is generated after film lamination of the existing equipment and the film is oxidized due to temperature rise are solved.
Additional features and advantages of the utility model will be set forth in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a front view of an automatic punching laminator in the examples;
FIG. 2 is a top view of an automatic hole-punching laminator in the examples;
labeled as: 1. a feeding roller; 11. a raw material feeding port; 12. a pressing cylinder; 13. a second servo motor; 14. a magnetic powder brake; 2. a smoothing mechanism; 21. a cutter; 3. a translation mechanism; 31. a guide rail; 32. a first gas claw group; 33. a second pneumatic gripper set; 34. a first servo motor; 4. a punching station; 41. punching a cylinder; 42. cutting the die; 5. a heating platform; 51. an upper box body; 511. a suction cup; 52. a lower box body; 53. a vacuum pump; 6. a glass feeding conveyer belt; 61. a correction mechanism; 7. finished product blanking conveying belts; 8. raw materials.
Detailed Description
The utility model will be further illustrated with reference to the following specific examples. These examples are intended to illustrate the utility model and are not intended to limit the scope of the utility model. The structural features of the present invention will now be described in detail with reference to the accompanying drawings.
Referring to fig. 1, provide an automatic laminating machine punches in this embodiment, including the feeding roller 1 that sets gradually, smooth mechanism 2, station 4 and the heating platform 5 punch a hole, heating platform 5 is including the last box 51 and the lower box 52 that set up from top to bottom, it is connected with sucking disc 511 to go up the box 51 bottom surface, be connected with vacuum pump 53 on the lower box 52, heating platform 5 both sides still are connected with glass material loading conveyer belt 6 and finished product unloading conveyer belt 7 respectively, glass material loading conveyer belt 6 and finished product unloading conveyer belt 7 are located same straight line, this straight line and feeding roller 1, smooth mechanism 2, the straight line that station 4 and the heating platform 5 formed of punching a hole is mutually perpendicular.
Combine fig. 1 and fig. 2, smooth mechanism 2, still be equipped with translation mechanism 3 between station 4 and the heating platform 5 punches a hole, translation mechanism 3 includes guide rail 31 and first servo motor 34, guide rail 31 is equipped with a pair of and the symmetry locates the station 4 both sides of punching a hole, guide rail 31 one end is extended to smooth mechanism 2, the other end is extended to heating platform 5, translation mechanism 3 still includes first gas claw group 32 and the second gas claw group 33 of symmetry setting on guide rail 31, first gas claw group 32 and second gas claw group 33 can be along with guide rail 31 synchronous motion, second gas claw group 33 is located between first gas claw group 32 and the mechanism 2 of smoothing, smooth mechanism 2 still is equipped with cut-off knife 21 towards the one end of first gas claw group 32.
The working process of the automatic punching laminating machine of the embodiment is as follows: firstly, raw materials 8 of a film are fed from a raw material feeding port 11 of a feeding roller 1, the film passes through the feeding roller 1, then is flattened by a flattening mechanism 2, the film is clamped by a first air claw group 32 and is synchronously conveyed and migrated with the feeding roller 1 under the drive of a guide rail 31, the film is clamped by a second air claw group 33, the film to be cut is clamped at four vertexes by the first air claw group 32 and the second air claw group 33, a cutting cylinder cuts the film, and a cutter 21 performs critical cutting on the film to cut off the film; then, the translation mechanism 3 moves the cut film to a punching station 4 for punching, after punching is finished, the translation mechanism moves the film to a heating platform 5, and a sucking disc 511 sucks glass and places the glass on the film; finally, the upper box body 51 descends, the upper box body is sealed with the lower box body 52, the vacuum pump 53 performs vacuum pumping, the heating platform starts to heat after the set vacuum degree is achieved, after heating is completed, the upper box body 51 ascends, the sucker 511 sucks the coated glass, the coated glass is moved to the finished product blanking conveying belt 7, and blanking is completed.
The automatic punching laminating machine of this embodiment, through setting up film feeding mechanism, glass feeding mechanism, laminating mechanism and unloading mechanism, realize the automation process of the tectorial membrane of punching, feeding roller 1, smooth mechanism 2, punch a hole station 4, heating platform 5, glass material loading conveyer belt 6 and finished product unloading conveyer belt 7 combine together, the roughness and the position degree that film and glass covered and close have been improved, can not produce the bubble behind the tectorial membrane, the gassing behind the tectorial membrane of existing equipment has been avoided, thereby influence the problem of photoelectric conversion efficiency and life-span because of rising temperature leads to the film oxidation.
Further, in this embodiment, the feeding roller 1 drives a plurality of rollers to rotate through the second servo motor 13, the compacting cylinder 12 is further disposed above the feeding roller 1, the magnetic powder brake 14 is disposed at the raw material feeding port 11 of the feeding roller 1, the coiled material is fed from the raw material feeding port 11, and the magnetic powder brake 14 can tension the coiled material.
Further, in this embodiment, the punching station 4 includes a punching cylinder 41 and a cutting die 42 disposed below the punching cylinder, the translation mechanism 3 moves the film to the punching station 4, and the punching cylinder 4 operates a press to complete punching.
Further, in this embodiment, a calibration mechanism 61 is disposed at an end of the glass feeding conveyor 6 facing the heating platform 5, and after the glass passes through the calibration mechanism 61 by the glass feeding conveyor 6, the glass is sucked by the suction cup 511 and placed on the film.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.
Claims (4)
1. The automatic punching film laminating machine is characterized by comprising a feeding roller (1), a smoothing mechanism (2), a punching station (4) and a heating platform (5) which are sequentially arranged, wherein the heating platform (5) comprises an upper box body (51) and a lower box body (52) which are arranged up and down, the bottom surface of the upper box body (51) is connected with a sucking disc (511), the lower box body (52) is connected with a vacuum pump (53), and two sides of the heating platform (5) are respectively connected with a glass feeding conveyer belt (6) and a finished product discharging conveyer belt (7);
smooth mechanism (2), still be equipped with translation mechanism (3) between station (4) and the heating platform (5) punch a hole, translation mechanism (3) include guide rail (31) and first servo motor (34), guide rail (31) are equipped with a pair ofly and the symmetry locates to punch a hole station (4) both sides, guide rail (31) one end is extended and is extended to smooth mechanism (2), the other end is extended and extended to heating platform (5), translation mechanism (3) still set up first gas claw group (32) and second gas claw group (33) on guide rail (31) including the symmetry, first gas claw group (32) and second gas claw group (33) can be along with guide rail (31) synchronous motion, second gas claw group (33) are located between first gas claw group (32) and smooth mechanism (2), smooth mechanism (2) and still are equipped with cut-off knife (21) towards the one end of first gas claw group (32).
2. The automatic punching laminating machine of claim 1, wherein: and one end of the glass feeding conveying belt (6) facing the heating platform (5) is provided with a correcting mechanism (61).
3. The automatic punching laminating machine of claim 1, wherein: a compaction cylinder (12) is arranged above the feeding roller (1), and a magnetic powder brake (14) is arranged at the raw material feeding opening (11) of the feeding roller (1).
4. The automatic punching laminating machine of claim 1, wherein: the punching station (4) comprises a punching air cylinder (41) and a cutting die (42) arranged below the punching air cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122527866.6U CN216373712U (en) | 2021-10-20 | 2021-10-20 | Automatic punching film laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122527866.6U CN216373712U (en) | 2021-10-20 | 2021-10-20 | Automatic punching film laminating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216373712U true CN216373712U (en) | 2022-04-26 |
Family
ID=81245144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122527866.6U Expired - Fee Related CN216373712U (en) | 2021-10-20 | 2021-10-20 | Automatic punching film laminating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216373712U (en) |
-
2021
- 2021-10-20 CN CN202122527866.6U patent/CN216373712U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220426 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |