CN216367969U - Liquid sodium silicate energy-saving production device - Google Patents

Liquid sodium silicate energy-saving production device Download PDF

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Publication number
CN216367969U
CN216367969U CN202122958315.5U CN202122958315U CN216367969U CN 216367969 U CN216367969 U CN 216367969U CN 202122958315 U CN202122958315 U CN 202122958315U CN 216367969 U CN216367969 U CN 216367969U
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CN
China
Prior art keywords
reaction kettle
sodium silicate
energy
stirring shaft
liquid sodium
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Expired - Fee Related
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CN202122958315.5U
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Chinese (zh)
Inventor
秦明亮
秦顺平
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Nanchang Hongshun Industrial Co ltd
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Nanchang Hongshun Industrial Co ltd
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Priority to CN202122958315.5U priority Critical patent/CN216367969U/en
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Abstract

The utility model discloses an energy-saving production device for liquid sodium silicate, which comprises a reaction kettle main body and a kettle cover, wherein the reaction kettle main body and the kettle cover are mutually connected through a fixing bolt, a stirring shaft is arranged in the center of an inner cavity of the reaction kettle main body, a plurality of stirring rods are uniformly arranged on the stirring shaft, the bottom end of the stirring shaft is connected with the output end of a stirring motor, a feeding hopper is fixedly arranged in the center of the kettle cover, an installation bearing frame is arranged in the feeding hopper, a spiral material conveying rod is arranged on the installation bearing frame, a connecting groove is formed in the bottom end of the spiral material conveying rod, a connecting pin is fixedly connected to the top end of the stirring shaft, and the connecting pin is inserted in the connecting groove. Has the advantages that: the utility model is provided with the connecting pin and the connecting groove, realizes that the spiral conveying material is used for conveying quartz sand materials on the premise of not additionally arranging an additional motor, prevents blockage, enables the filter screen cylinder to vibrate and filter impurities contained in the quartz sand, and improves the product quality.

Description

Liquid sodium silicate energy-saving production device
Technical Field
The utility model relates to the technical field of sodium silicate production, in particular to a liquid sodium silicate energy-saving production device.
Background
The sodium silicate is commonly called sodium silicate, is an inorganic substance, the aqueous solution thereof is commonly called water glass, is an ore adhesive, and can be divided into two types of liquid sodium silicate and solid sodium silicate according to the physical state.
Traditional energy-conserving apparatus for producing of liquid sodium silicate is difficult for blockking up when guaranteeing solid quartz sand material feeding, mostly can use the motor to drive spiral conveying pole and rotate, however the motor that increases can consume more electric power, manufacturing cost has been increased, and the liquid sodium silicate of completion reaction self carries more heat when the ejection of compact, the temperature is higher when leading to the product ejection of compact, not only reduced the subsequent packing efficiency of product, and a large amount of heat energy has still been wasted, in addition, often contain some insoluble particle impurity in the quartz sand raw materials for processing liquid sodium silicate, if not filter, not only can influence the product quality of liquid sodium silicate, still can lead to steam or alkali lye shower nozzle to block up, influence the normal use of device.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Aiming at the defects of the prior art, the utility model provides the liquid state sodium silicate energy-saving production device which has the advantages that on the premise of not increasing an additional motor, a spiral conveying material is used for conveying quartz sand materials, blocking is prevented, a filter screen cylinder is used for filtering impurities contained in the quartz sand in a vibrating mode, the product quality is improved, waste heat in product discharging can be recycled, energy is saved, the environment is protected, the production cost is reduced, and the problems in the background technology are solved.
(II) technical scheme
In order to realize the advantages that the spiral conveying material is used for conveying the quartz sand material to prevent blockage, the filter screen cylinder is used for vibrating and filtering impurities contained in the quartz sand, the product quality is improved, simultaneously the waste heat of the product during discharging can be recycled, the energy is saved, the environment is protected, and the production cost is reduced on the premise that no additional motor is added, the specific technical scheme adopted by the utility model is as follows: the utility model provides an energy-conserving apparatus for producing of liquid sodium silicate, includes reation kettle main part and kettle cover, the reation kettle main part passes through fixing bolt interconnect with the kettle cover, reation kettle main part inner chamber central authorities install the (mixing) shaft, and evenly install a plurality of puddler on the (mixing) shaft to agitator motor output is connected to the (mixing) shaft bottom, kettle cover central authorities fixed mounting has the feeder hopper, and installs the installation bearing bracket in the feeder hopper to install the defeated material pole of spiral on the installation bearing bracket, the spread groove has been seted up to the defeated material pole bottom of spiral, (mixing) shaft top fixedly connected with connecting pin, and the connecting pin is pegged graft in the spread groove.
Further, reation kettle main part inner wall fixed mounting has the backup pad, and evenly installs a plurality of vibrating spring in the backup pad to the filter screen section of thick bamboo has been placed on the vibrating spring, filter screen section of thick bamboo bottom surface central authorities install the sliding sleeve, and the sliding sleeve cup joints on the (mixing) shaft, filter screen section of thick bamboo top surface edge evenly installs a plurality of second collision hemisphere, the connecting rod is installed to spiral conveying pole bottom symmetry, and the connecting rod bottom surface installs first collision hemisphere to first collision hemisphere and second collision hemisphere looks butt.
Further, the mixed heating case is installed to reation kettle main part inner wall, and evenly installs a plurality of shower nozzle on the mixed heating case, mixed heating incasement chamber one side intercommunication has the steam that runs through reation kettle main part lateral wall to advance the pipe, and mixed heating incasement chamber opposite side intercommunication has the alkali lye that runs through reation kettle main part lateral wall to advance the pipe.
Furthermore, the bottom end of the side surface of the reaction kettle body is communicated with one end of a liquid guide pipe, the other end of the liquid guide pipe is communicated with the inner cavity of the temporary storage box, a heat exchange coiled pipe is installed in the temporary storage box, and one end of the alkali liquor inlet pipe is connected with the heat exchange coiled pipe.
Furthermore, a discharge pipe is arranged in the center of the bottom surface of the temporary storage box.
Furthermore, the top of the feed hopper is covered with a sealing cover.
Furthermore, the supporting legs are evenly installed at four corners of the bottom surface of the reaction kettle main body.
(III) advantageous effects
Compared with the prior art, the utility model provides an energy-saving production device for liquid sodium silicate, which has the following beneficial effects:
(1) the utility model is provided with a connecting pin and a connecting groove, when in installation, a worker sleeves a filter screen cylinder on a stirring shaft, the stirring shaft penetrates through a sliding sleeve arranged in the center of the bottom surface of the filter screen cylinder, the top edge of the filter screen cylinder abuts against a plurality of vibrating springs arranged on the top surface of a supporting plate, then a kettle cover provided with a feed hopper is fixedly connected with a reaction kettle main body, at the moment, the connecting pin arranged at the top end of the stirring shaft is inserted in the connecting groove arranged at the bottom end of a spiral conveying rod arranged on a mounting bearing frame arranged in the feed hopper, the worker adds a certain amount of quartz sand raw material into the feed hopper, then the sealing cover is covered, a stirring motor is started to drive the stirring shaft to rotate, then the stirring shaft can drive the spiral conveying rod to rotate by utilizing the connecting pin and the connecting groove, so that the quartz sand positioned in the feed hopper gradually falls into the filter screen cylinder, and simultaneously, high-temperature steam is injected into a mixing heating box through a steam inlet pipe, in addition, first collision hemispheres on connecting rods symmetrically arranged at one end of a spiral conveying rod are abutted with second collision hemispheres arranged at the top edge of the filter screen cylinder, when the connecting rods rotate along with the spiral conveying rod, the first collision hemispheres and the second collision hemispheres alternately collide, and the filter screen cylinder is matched with a vibrating spring to continuously vibrate along the direction of a sliding sleeve, so that the quartz sand raw material can be in a continuously vibrating state, the reaction with the high-temperature steam and the alkali liquor is more sufficient, and impurities contained in the quartz sand can be completely filtered and intercepted in the filter screen cylinder, the product quality of liquid sodium silicate can not be influenced, the spray head can not be blocked due to contact with the spray head, after the reaction is completed, a worker can take out the filter screen cylinder, impurities filtered out are cleaned, therefore, the quartz sand material is conveyed by the spiral conveying material on the premise of not adding an additional motor, the blockage is prevented, impurities contained in the quartz sand are filtered by the filter screen cylinder in a vibrating mode, and the product quality is improved.
(2) The temporary storage box is arranged, as mentioned above, when the quartz sand and the alkali liquor react to form liquid sodium silicate under the action of high-temperature steam, a worker can open the liquid guide pipe to guide the high-temperature liquid product into the temporary storage box, and when the next batch of production is carried out, the alkali liquor can firstly pass through the heat exchange coiled pipe arranged on the temporary storage box, so that the passing low-temperature alkali liquor can absorb the heat contained in the high-temperature liquid product and recycle the waste heat contained in the high-temperature liquid product, thereby improving the feeding temperature of the alkali liquor material and simultaneously reducing the temperature of the liquid sodium silicate product, not only reducing the waste of energy, but also saving more energy, and being beneficial to improving the production efficiency and the subsequent packaging efficiency of finished products.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an energy-saving production device for liquid sodium silicate according to an embodiment of the utility model;
FIG. 2 is an enlarged view at A of FIG. 1 according to an embodiment of the present invention;
FIG. 3 is an enlarged view at B of FIG. 1 according to an embodiment of the present invention;
FIG. 4 is a perspective view of a filter screen cylinder of an energy-saving production device for liquid sodium silicate according to an embodiment of the utility model;
fig. 5 is a partial perspective view of one end of a spiral material conveying rod and one end of a stirring shaft of the energy-saving production device for liquid sodium silicate according to the embodiment of the utility model.
In the figure:
1. a reaction kettle main body; 2. a stirring shaft; 3. a steam inlet pipe; 4. a filter screen cylinder; 5. a first impact hemisphere; 6. a kettle cover; 7. a sealing cover; 8. a screw feed rod; 9. mounting a bearing frame; 10. a feed hopper; 11. a second impact hemisphere; 12. feeding alkali liquor into the pipe; 13. a stirring rod; 14. a catheter; 15. a temporary storage box; 16. a heat exchange coil pipe; 17. a discharge pipe; 18. supporting legs; 19. a stirring motor; 20. a support plate; 21. a vibration spring; 22. a mixing and heating box; 23. a spray head; 24. a connecting pin; 25. connecting grooves; 26. a connecting rod; 27. and (4) a sliding sleeve.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the utility model, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to the embodiment of the utility model, the energy-saving production device of the liquid sodium silicate is provided.
Referring to the drawings and the detailed description, as shown in fig. 1-5, the energy-saving production device of liquid sodium silicate according to the embodiment of the present invention includes a reaction kettle main body 1 and a kettle cover 6, the reaction kettle main body 1 and the kettle cover 6 are connected with each other through a fixing bolt, a stirring shaft 2 is installed in the center of the inner cavity of the reaction kettle main body 1, a plurality of stirring rods 13 are evenly installed on the stirring shaft 2, the bottom end of the stirring shaft 2 is connected with the output end of a stirring motor 19, a feed hopper 10 is fixedly installed in the center of the kettle cover 6, an installation bearing frame 9 is installed in the feed hopper 10, a spiral material conveying rod 8 is installed on the installation bearing frame 9, a connecting groove 25 is opened at the bottom end of the spiral material conveying rod 8, a connecting pin 24 is fixedly connected to the top end of the stirring shaft 2, and the connecting pin 24 is inserted in the connecting groove 25, so as to achieve the purpose of not adding an additional motor, utilize spiral defeated material to carry quartz sand material, prevent to block up.
In one embodiment, a supporting plate 20 is fixedly mounted on the inner wall of the reaction kettle body 1, a plurality of vibration springs 21 are uniformly mounted on the supporting plate 20, a filter screen cylinder 4 is placed on the vibration springs 21, a sliding sleeve 27 is mounted in the center of the bottom surface of the filter screen cylinder 4, the sliding sleeve 27 is sleeved on the stirring shaft 2, a plurality of second collision hemispheres 11 are uniformly mounted on the edge of the top surface of the filter screen cylinder 4, connecting rods 26 are symmetrically mounted at the bottom end of the spiral conveying rod 8, first collision hemispheres 5 are mounted on the bottom surface of the connecting rods 26, the first collision hemispheres 5 are abutted to the second collision hemispheres 11, and on the premise of not additionally arranging an additional motor, impurities contained in quartz sand are filtered by the filter screen cylinder 4 in a vibration mode, the product quality is improved, the contact area of the quartz sand with high-temperature steam and alkali liquor is increased, and the reaction efficiency is improved.
In one embodiment, a mixing and heating box 22 is installed on the inner wall of the reaction kettle main body 1, a plurality of spray heads 23 are evenly installed on the mixing and heating box 22, one side of the inner cavity of the mixing and heating box 22 is communicated with a steam inlet pipe 3 penetrating through the side wall of the reaction kettle main body 1, the other side of the inner cavity of the mixing and heating box 22 is communicated with an alkali liquor inlet pipe 12 penetrating through the side wall of the reaction kettle main body 1, and the effects of heating alkali liquor by high-temperature steam, mixing the alkali liquor with the alkali liquor and then spraying the alkali liquor out through the spray heads 23 to react with quartz sand are achieved.
In one embodiment, the bottom end of the side surface of the reaction kettle body 1 is communicated with one end of the liquid guide pipe 14, the other end of the liquid guide pipe 14 is communicated with the inner cavity of the temporary storage box 15, the heat exchange coiled pipe 16 is installed in the temporary storage box 15, one end of the alkali liquor inlet pipe 12 is connected with the heat exchange coiled pipe 16, and the purpose of recycling waste heat contained in high-temperature liquid products is achieved, so that the feeding temperature of alkali liquor materials is improved, meanwhile, the temperature of the liquid sodium silicate products is reduced, the energy waste is reduced, the energy is saved more, and the production efficiency and the subsequent packaging efficiency of finished products are improved.
In one embodiment, a discharge pipe 17 is centrally installed on the bottom surface of the temporary storage tank 15 to perform the function of discharging the product.
In one embodiment, the top of the feed hopper 10 is covered with a sealing cover 7, which serves to prevent the heat of the high temperature steam from escaping during operation of the device.
In one embodiment, the supporting legs 18 are uniformly arranged at four corners of the bottom surface of the reaction kettle main body 1, and play a role in supporting and stabilizing.
The working principle is as follows: the utility model is provided with a connecting pin 24 and a connecting groove 25, when in installation, a worker sleeves a filter screen cylinder 4 on a stirring shaft 2, the stirring shaft 2 penetrates through a sliding sleeve 27 arranged at the center of the bottom surface of the filter screen cylinder 4, simultaneously, the top edge of the filter screen cylinder 4 abuts against a plurality of vibrating springs 21 arranged on the top surface of a supporting plate 20, then a kettle cover 6 provided with a feeding hopper 10 is fixedly connected with a reaction kettle main body 1, at the moment, the connecting pin 24 arranged at the top end of the stirring shaft 2 is inserted in the connecting groove 25 arranged at the bottom end of a spiral conveying rod 8 arranged on a mounting bearing frame 9 arranged in the feeding hopper 10, the worker adds a certain amount of quartz sand raw material into the feeding hopper 10, then a sealing cover 7 is covered, a stirring motor 19 is started to drive the stirring shaft 2 to rotate, the stirring shaft 2 can drive the spiral conveying rod 8 to rotate by utilizing the connecting pin 24 and the connecting groove 25, so that the quartz sand positioned in the feeding hopper 10 is gradually fed into the filter screen cylinder 4, meanwhile, high-temperature steam is injected into the mixing and heating box 22 through the steam inlet pipe 3, alkali liquor raw materials are injected into the mixing and heating box 22 through the alkali liquor inlet pipe 12, the high-temperature steam and the alkali liquor are mixed and then sprayed on quartz sand in the filter screen cylinder 4 through the spray head 23 to react with the quartz sand to generate liquid sodium silicate, the liquid sodium silicate falls into the inner cavity of the reaction kettle main body 1 through the filter screen cylinder 4 and further reacts under the stirring of the stirring rod 13, the product quality is improved, in addition, the first collision hemispheres 5 on the connecting rod 26 symmetrically installed at one end of the spiral conveying rod 8 are abutted with the second collision hemispheres 11 installed at the top edges of the filter screen cylinder 4, when the connecting rod 26 rotates along with the spiral conveying rod, the first collision hemispheres 5 and the second collision hemispheres 11 alternately collide with each other to be matched with the vibration spring 21, so that the filter screen cylinder 4 continuously vibrates along the direction of the sliding sleeve 27, the quartz sand raw material can be in a continuously vibrating state, so that the quartz sand raw material can react with high-temperature steam and alkali liquor more fully, impurities contained in the quartz sand can be completely filtered and trapped in the filter screen cylinder 4, the product quality of liquid sodium silicate cannot be influenced, the nozzle 23 cannot be blocked due to the contact with the nozzle 23, after the reaction is finished, a worker can take out the filter screen cylinder 4 and clean the filtered impurities, so that the quartz sand material is conveyed by using the spiral conveying material on the premise of not additionally arranging an additional motor, the blockage is prevented, the filter screen cylinder 4 vibrates and filters the impurities contained in the quartz sand, the product quality is improved, in addition, the temporary storage box 15 is arranged, and as mentioned above, when the quartz sand and the alkali liquor react into the liquid sodium silicate under the action of the high-temperature steam, the worker can open the liquid guide pipe 14 to guide the high-temperature liquid product into the temporary storage box 15, when the next batch of production is carried out, the alkali liquor can pass through the heat exchange coiled pipe 16 arranged on the temporary storage box 15, so that the passing low-temperature alkali liquor absorbs the heat contained in the high-temperature liquid product, and the waste heat contained in the high-temperature liquid product is recycled, thereby improving the feeding temperature of the alkali liquor material, reducing the temperature of the liquid sodium silicate product at the same time, reducing the energy waste, saving more energy, and being beneficial to improving the production efficiency and the subsequent packaging efficiency of the finished product.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. An energy-saving production device of liquid sodium silicate comprises a reaction kettle main body (1) and a kettle cover (6), it is characterized in that the reaction kettle main body (1) and the kettle cover (6) are connected with each other through a fixing bolt, the center of the inner cavity of the reaction kettle main body (1) is provided with a stirring shaft (2), a plurality of stirring rods (13) are uniformly arranged on the stirring shaft (2), the bottom end of the stirring shaft (2) is connected with the output end of a stirring motor (19), the center of the kettle cover (6) is fixedly provided with a feed hopper (10), and a mounting bearing frame (9) is arranged in the feed hopper (10), a spiral conveying rod (8) is arranged on the mounting bearing frame (9), a connecting groove (25) is arranged at the bottom end of the spiral conveying rod (8), the top end of the stirring shaft (2) is fixedly connected with a connecting pin (24), and the connecting pin (24) is inserted in the connecting groove (25).
2. The energy-saving production device of liquid sodium silicate according to claim 1, characterized in that a support plate (20) is fixedly installed on the inner wall of the reaction kettle body (1), a plurality of vibration springs (21) are evenly installed on the support plate (20), a filter screen cylinder (4) is placed on the vibration springs (21), a sliding sleeve (27) is installed in the center of the bottom surface of the filter screen cylinder (4), the sliding sleeve (27) is sleeved on the stirring shaft (2), a plurality of second collision hemispheres (11) are evenly installed on the edge of the top surface of the filter screen cylinder (4), connecting rods (26) are symmetrically installed at the bottom end of the spiral material conveying rod (8), first collision hemispheres (5) are installed on the bottom surface of the connecting rods (26), and the first collision hemispheres (5) are abutted to the second collision hemispheres (11).
3. The energy-saving production device of liquid sodium silicate according to claim 1, wherein the mixing heating box (22) is installed on the inner wall of the reaction kettle body (1), and a plurality of spray heads (23) are evenly installed on the mixing heating box (22), one side of the inner cavity of the mixing heating box (22) is communicated with the steam inlet pipe (3) penetrating through the side wall of the reaction kettle body (1), and the other side of the inner cavity of the mixing heating box (22) is communicated with the alkali liquor inlet pipe (12) penetrating through the side wall of the reaction kettle body (1).
4. The energy-saving production device of liquid sodium silicate according to claim 3, wherein the bottom end of the side surface of the reaction kettle body (1) is communicated with one end of the liquid guide pipe (14), the other end of the liquid guide pipe (14) is communicated with the inner cavity of the temporary storage tank (15), the temporary storage tank (15) is internally provided with the heat exchange coiled pipe (16), and one end of the alkali liquor inlet pipe (12) is connected with the heat exchange coiled pipe (16).
5. The energy-saving production device of liquid sodium silicate according to claim 4, characterized in that the storage box (15) is centrally provided with a discharge pipe (17) at the bottom.
6. The energy-saving production device of liquid sodium silicate according to claim 1, characterized in that the top of the feed hopper (10) is covered with a sealing cover (7).
7. The energy-saving production device of liquid sodium silicate according to claim 1, wherein four corners of the bottom surface of the reaction kettle main body (1) are uniformly provided with supporting legs (18).
CN202122958315.5U 2021-11-29 2021-11-29 Liquid sodium silicate energy-saving production device Expired - Fee Related CN216367969U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122958315.5U CN216367969U (en) 2021-11-29 2021-11-29 Liquid sodium silicate energy-saving production device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122958315.5U CN216367969U (en) 2021-11-29 2021-11-29 Liquid sodium silicate energy-saving production device

Publications (1)

Publication Number Publication Date
CN216367969U true CN216367969U (en) 2022-04-26

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Application Number Title Priority Date Filing Date
CN202122958315.5U Expired - Fee Related CN216367969U (en) 2021-11-29 2021-11-29 Liquid sodium silicate energy-saving production device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115337705A (en) * 2022-10-14 2022-11-15 泰州市龙瑞阀业有限公司 Filtering device of constant-temperature drain valve
CN115888585A (en) * 2022-11-07 2023-04-04 杜悦 Transition metal chalcogenide anode material preparation device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115337705A (en) * 2022-10-14 2022-11-15 泰州市龙瑞阀业有限公司 Filtering device of constant-temperature drain valve
CN115888585A (en) * 2022-11-07 2023-04-04 杜悦 Transition metal chalcogenide anode material preparation device

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Granted publication date: 20220426