CN216364089U

CN216364089U - Automatic circle cutting machine for circular brush edge circle cutting of circular brush

Info

Publication number: CN216364089U
Application number: CN202122655689.XU
Authority: CN
Inventors: 操军
Original assignee: Anhui World Brush Industry Co ltd
Current assignee: Anhui World Brush Industry Co ltd
Priority date: 2021-11-02
Filing date: 2021-11-02
Publication date: 2022-04-26
Anticipated expiration: 2031-11-02

Abstract

The utility model discloses an automatic circle cutting machine for a disc brush edge to cut a circle, which comprises a support frame, wherein a three-phase motor is arranged at the bottom of the support frame, and an output shaft of the three-phase motor upwards penetrates through the support frame and is provided with a clamping mechanism; the top of the support frame is provided with a cutting mechanism; the disk brush is fixed through the clamping mechanism, then the three-phase motor and the cutting mechanism are started, the three-phase motor drives the disk brush fixed through the clamping mechanism to rotate, the cutting mechanism cuts the edge of the disk brush, the use cost is low, the efficiency is high, meanwhile, through the arrangement of the first toothed cutter wheel and the second toothed cutter wheel, when the speed reduction motor drives the first toothed cutter wheel to rotate, the first toothed cutter wheel is driven to rotate through the action of the driving gear and the driven gear, the first toothed cutter wheel and the second toothed cutter wheel enable bristles to feed the bristles between the first toothed cutter wheel and the second toothed cutter wheel, the bristles are in a bent state, and through the meshing rotation between the first toothed cutter wheel and the second toothed cutter wheel, the processed bristles can fall downwards, and the splashing of the bristles is reduced.

Description

Automatic circle cutting machine for circular brush edge circle cutting of circular brush

Technical Field

The utility model belongs to the technical field of industrial brush production, and particularly relates to an automatic circle cutting machine for a disc brush, which is used for cutting a circle at the edge of the disc brush.

Background

The industrial brush is a novel product upgraded and improved on the basis of a civil brush, and is mainly used for cleaning, dedusting, polishing and the like in the industrial production process; the disk-shaped industrial brush is formed by arranging a circle of brush hair on the outer cylindrical surface of a cylindrical base of the industrial brush, and can drive the industrial brush to rotate to brush a workpiece.

The disc-shaped industrial brush produced by using plastic wires or metal wires usually has irregular edges, and the traditional method for solving the problem is to manufacture a model cutter through punching and shearing by a punch press, so that the problems of high cost of a cutting die, large labor capacity of personnel, poor error controllability and the like exist.

Therefore, it is necessary to provide an automatic circular cutting machine for cutting the edge of a disk brush into a circle to solve the above problems.

SUMMERY OF THE UTILITY MODEL

In view of the above problems, the present invention provides an automatic circle cutting machine for cutting a circle at an edge of a disc brush, so as to solve the problems in the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: an automatic circle cutting machine for a disc brush for cutting a circle along the edge of the disc brush comprises a support frame, wherein a three-phase motor is arranged at the bottom of the support frame, and an output shaft of the three-phase motor upwards penetrates through the support frame and is provided with a clamping mechanism; and a cutting mechanism is arranged at the top of the support frame.

Preferably, the cutting mechanism comprises a power box, a speed reducing motor is arranged in the power box, and a first toothed cutter wheel is arranged at the end part of an output shaft of the speed reducing motor; the power box bottom is provided with a plurality of linear bearings, and a plurality of linear bearings divide into two sets, and the inside grafting of every group linear bearing has a horizontal litter, and horizontal litter is connected with the support frame through the fixed plate.

Preferably, the cutting mechanism further comprises a driving gear, the driving gear is sleeved on an output shaft of the speed reduction motor, a supporting shaft is arranged at the bottom of the output shaft of the speed reduction motor, a driven gear is sleeved on the outer side of the supporting shaft, and one end of the supporting shaft is connected with a second toothed cutter wheel.

Preferably, the driving gear is meshed with the driven gear, and the horizontal distance between the second toothed cutter wheel and the power box is larger than that between the first toothed cutter wheel and the power box.

Preferably, the clamping mechanism is configured as a multi-jaw chuck.

Preferably, the bottom of the support frame is provided with a collecting box, one side of the collecting box is positioned under the power box, and the other side of the collecting box is positioned under the space between the second serrated knife wheel and the clamping mechanism.

Preferably, the four corners of the bottom of the support frame are respectively bonded with a non-slip mat, and the non-slip mats are made of rubber materials.

Preferably, the power box front side and rear side have all been seted up the bar hole, and the bar downthehole wall is provided with the filter screen.

The utility model has the technical effects and advantages that:

1. according to the disc brush cutting device, the disc brush is fixed through the clamping mechanism, then the three-phase motor and the cutting mechanism are started, the three-phase motor drives the disc brush fixed through the clamping mechanism to rotate, and the cutting mechanism cuts the edge of the disc brush, so that the use cost is low, and the efficiency is high;

2. according to the utility model, through the arrangement of the second toothed cutter wheel, when the speed reduction motor drives the first toothed cutter wheel to rotate, the first toothed cutter wheel is driven to rotate through the action of the driving gear and the driven gear, the first toothed cutter wheel and the second toothed cutter wheel enable bristles to feed between the first toothed cutter wheel and the second toothed cutter wheel, the bristles are in a bent state, and the processed flock can fall downwards, so that the splashing of the flock is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to the drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a front cross-sectional view of the power box of the present invention;

fig. 4 is a schematic view of the first and second toothed cutter wheels of the present invention in the right view of the rotation direction and the feeding direction.

In the figure: the cutting device comprises a support frame 1, a three-phase motor 2, a clamping mechanism 3, a cutting mechanism 4, a power box 41, a speed reducing motor 42, a first toothed cutter wheel 43, a linear bearing 44, a horizontal sliding rod 45, a driving gear 46, a support shaft 47, a second toothed cutter wheel 48, a driven gear 49, a collection box 5, an anti-skid pad 6 and a strip-shaped hole 7.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative effort belong to the protection scope of the present invention;

in the description of the present invention, it is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, indicate orientations or positional relationships that are based on the orientations or positional relationships illustrated in fig. 1 for convenience in describing the present invention and to simplify the description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

The utility model provides an automatic circle cutting machine for a disc brush edge to cut a circle as shown in figures 1-4, which comprises a support frame 1, wherein a three-phase motor 2 is arranged at the bottom of the support frame 1, an output shaft of the three-phase motor 2 upwards penetrates through the support frame 1 and is provided with a clamping mechanism 3, and the clamping mechanism 3 is a multi-jaw chuck; the top of the support frame 1 is provided with a cutting mechanism 4.

During the use, chucking mechanism 3 is the multi-jaw chuck, when the installation, the multi-jaw chuck is in the state of drawing in, overlaps the center section of thick bamboo of disk brush on chucking mechanism 3, and the multi-jaw chuck is opened outward afterwards to from the inside outside center section of thick bamboo that props tightly of center section of thick bamboo, realize the fixed to the disk brush, start three-phase motor 2 and cutting mechanism 4 afterwards, three-phase motor 2 drives the disk brush rotation of fixing through chucking mechanism 3, and cutting mechanism 4 is to disk brush edge cutting, and use cost is low, and is efficient.

Referring to the attached drawings 1-4 of the specification, the cutting mechanism 4 comprises a power box 41, a speed reducing motor 42 is arranged inside the power box 41, and a first toothed cutter wheel 43 is arranged at the end part of an output shaft of the speed reducing motor 42; the bottom of the power box 41 is provided with a plurality of linear bearings 44, the plurality of linear bearings 44 are divided into two groups, a horizontal sliding rod 45 is inserted into each group of linear bearings 44, and the horizontal sliding rod 45 is connected with the support frame 1 through a fixing plate.

When the disc brush cutter is used, the power box 41 can be pushed to move, the linear bearing 44 horizontally moves on the horizontal sliding rod 45, the power box 41 can be close to or far away from the clamping mechanism 3, the distance between the first toothed cutter wheel 43 and the clamping mechanism 3 is changed to adapt to disc brushes with different diameters or different cutting lengths, and then the speed reducing motor 42 drives the first toothed cutter wheel 43 to rotate in the vertical plane to cut the edges of the disc brushes rotating in the horizontal plane.

Referring to the attached drawing 3 of the specification, the cutting mechanism 4 further includes a driving gear 46, the driving gear 46 is sleeved on an output shaft of the speed reduction motor 42, a support shaft 47 is arranged at the bottom of the output shaft of the speed reduction motor 42, a driven gear 49 is sleeved on the outer side of the support shaft 47, and one end of the support shaft 47 is connected with a second toothed cutter wheel 48.

When directly handling disk brush edge through the high-speed rotation of a serrated cutter wheel 43, the flock after handling can be got rid of far away distance by a serrated cutter wheel 43, consequently, have serrated cutter wheel 48's setting through No. two, when gear motor 42 drives a serrated cutter wheel 43 and rotates, can pass through driving gear 46 and driven gear 49's effect, it has serrated cutter wheel 48 to rotate to drive No. two simultaneously, No. one has serrated cutter wheel 43 and No. two have serrated cutter wheel 48 to make the brush hair to the feed between the two, the brush hair is in the state of buckling, it is rotatory to interlock through between the two, make the flock of handling drop downwards, the splash of flock has been reduced.

Referring to the attached drawings 1-2 of the specification, the bottom of the support frame 1 is provided with a collecting box 5, one side of the collecting box 5 is positioned under the power box 41, and the other side of the collecting box 5 is positioned under the space between the second serrated knife wheel 48 and the clamping mechanism 3.

The flock falling during processing can fall into the collecting box 5, so that subsequent collecting and cleaning are facilitated.

Referring to the attached figure 1 of the specification, the four corners of the bottom of the support frame 1 are respectively bonded with a non-slip mat 6, and the non-slip mats 6 are made of rubber materials.

The non-slip mat 6 made of rubber material can reduce the frictional noise between the support frame 1 and the ground.

Referring to the attached figure 1 of the specification, the front side and the rear side of the power box 41 are both provided with strip-shaped holes 7, and the inner walls of the strip-shaped holes 7 are provided with filter screens.

The bar-shaped holes 7 can make the heat in the power box 41 diffuse outwards, and meanwhile, the filter screen can prevent large particles from entering the power box 41, so that the normal work of the driving gear 46 and the driven gear 49 is ensured.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. The utility model provides an automatic circle of cutting machine of disk brush for disk brush border circle of cutting, includes support frame (1), its characterized in that: the bottom of the support frame (1) is provided with a three-phase motor (2), an output shaft of the three-phase motor (2) upwards penetrates through the support frame (1) and is provided with a clamping mechanism (3); the top of the support frame (1) is provided with a cutting mechanism (4).

2. An automatic disc brush circle cutting machine for cutting the edge of a disc brush into a circle according to claim 1, characterized in that: the cutting mechanism (4) comprises a power box (41), a speed reducing motor (42) is arranged in the power box (41), and a first toothed cutter wheel (43) is arranged at the end part of an output shaft of the speed reducing motor (42); the bottom of the power box (41) is provided with a plurality of linear bearings (44), the linear bearings (44) are divided into two groups, a horizontal sliding rod (45) is inserted into each group of linear bearings (44), and the horizontal sliding rod (45) is connected with the support frame (1) through a fixing plate.

3. An automatic disc brush circle cutting machine for cutting the edge of a disc brush into a circle according to claim 2, characterized in that: the cutting mechanism (4) further comprises a driving gear (46), the driving gear (46) is sleeved on an output shaft of the speed reducing motor (42), a supporting shaft (47) is arranged at the bottom of the output shaft of the speed reducing motor (42), a driven gear (49) is sleeved on the outer side of the supporting shaft (47), and one end of the supporting shaft (47) is connected with a second toothed cutter wheel (48).

4. An automatic disc brush circle cutting machine for cutting the edge of a disc brush into a circle according to claim 3, characterized in that: the driving gear (46) is meshed and matched with the driven gear (49), and the horizontal distance from the second toothed cutter wheel (48) to the power box (41) is larger than that from the first toothed cutter wheel (43).

5. An automatic disc brush circle cutting machine for cutting the edge of a disc brush into a circle according to claim 1, characterized in that: the clamping mechanism (3) is a multi-jaw chuck.

6. An automatic disc brush circle cutting machine for cutting the edge of a disc brush into a circle according to claim 4, characterized in that: the bottom of the support frame (1) is provided with a collecting box (5), one side of the collecting box (5) is positioned under the power box (41), and the other side of the collecting box (5) is positioned under the space between the second serrated knife wheel (48) and the clamping mechanism (3).

7. An automatic disc brush circle cutting machine for cutting the edge of a disc brush into a circle according to claim 1, characterized in that: the anti-skid device is characterized in that anti-skid pads (6) are bonded at four corners of the bottom of the support frame (1), and the anti-skid pads (6) are made of rubber materials.

8. An automatic disc brush circle cutting machine for cutting the edge of a disc brush into a circle according to claim 2, characterized in that: strip hole (7) have all been seted up to headstock (41) front side and rear side, and strip hole (7) inner wall is provided with the filter screen.