CN216354565U - Installing support and have its battery package - Google Patents

Installing support and have its battery package Download PDF

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Publication number
CN216354565U
CN216354565U CN202122749243.3U CN202122749243U CN216354565U CN 216354565 U CN216354565 U CN 216354565U CN 202122749243 U CN202122749243 U CN 202122749243U CN 216354565 U CN216354565 U CN 216354565U
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CN
China
Prior art keywords
mounting bracket
plate
mounting
battery pack
flange
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Active
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CN202122749243.3U
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Chinese (zh)
Inventor
黄毅轩
郭志远
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Svolt Energy Technology Co Ltd
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Svolt Energy Technology Co Ltd
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Priority to CN202122749243.3U priority Critical patent/CN216354565U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The utility model discloses a mounting bracket and a battery pack with the same, wherein a battery module is arranged below the mounting bracket, parts are suitable to be mounted on the mounting bracket, the mounting bracket is connected to a lower shell of the battery pack, the mounting bracket comprises a main body part and a first connecting part, the main body part comprises a main board, a first edge of the main board is bent downwards in an inclined mode to form a first flanging, the first connecting part comprises a supporting plate and a connecting plate which are connected in an included angle mode, the connecting plate is connected with the first flanging in an attaching mode, and the first connecting part is located between two adjacent battery modules. According to the mounting bracket provided by the embodiment of the utility model, the first edge of the main board is bent downwards in an inclined manner to form the first flanging, and the connecting plate of the first connecting part is attached to the first flanging, so that the connecting strength of the first connecting part and the main body part is improved, and meanwhile, the occupied space of the mounting bracket can be reduced.

Description

Installing support and have its battery package
Technical Field
The utility model relates to the technical field of power batteries, in particular to an installation support and a battery pack with the same.
Background
Along with electric automobile's popularization, the user also is more and more high to electric automobile continuation of the journey mileage requirement, and the most convenient mode of promoting the continuation of the journey mileage sets up a plurality of battery module, and battery package output power is constituteed to a plurality of battery module, and in order to improve electric automobile's space utilization, can carry out arranging of double-deck module usually, and double-deck module structure's appearance can effectively utilize envelope space and promote electric automobile's continuation of the journey mileage.
The double-deck module needs to be connected through the support between the group, and the installation nature and the security of module have both been guaranteed to the support, the utilization ratio in space has been considered again simultaneously. In the prior art, a plurality of parts are assembled to form a support, so that the requirements of the double-layer module on the dead-against installation and the double-layer supporting effect can be met, but the installation process of the support is relatively complicated, and the required internal space of the battery pack is large; the other type is a support manufactured by an integrated die-casting process, but the support needs to install the double-layer module in a staggered mode, so that the rigidity of the battery pack is poor, and vibration and falling are not easy to pass through in national standard authentication.
SUMMERY OF THE UTILITY MODEL
In view of this, the present invention is directed to provide a mounting bracket, which ensures that a double-layer module can be mounted in a facing manner, and does not occupy a large space inside a battery pack while improving structural rigidity.
In order to achieve the purpose, the technical scheme of the utility model is realized as follows:
a battery module is arranged below a mounting bracket, parts are suitable to be mounted on the mounting bracket, and the mounting bracket is connected to a lower shell of a battery pack; the mounting bracket includes: the main body part comprises a main board, and a first edge of the main board is bent downwards in an inclined mode to form a first flanging; the first connecting portion comprises a supporting plate and a connecting plate which are connected in an included angle mode, the connecting plate is connected with the first flanging in an attaching mode, and the first connecting portion is located between every two adjacent battery modules.
According to the mounting bracket provided by the embodiment of the utility model, the first edge of the main board is bent downwards in an inclined manner to form the first flanging, so that the occupied space of the main board can be effectively reduced, the supporting plate and the connecting plate of the first connecting part are connected at an included angle, and the connecting plate of the first connecting part is attached to the first flanging, so that the occupied space of the mounting bracket can be reduced while the connecting strength of the first connecting part and the main body part is improved, the mounting bracket is ensured to be mounted in a battery pack, the mounting bracket does not occupy too much space in the battery pack, and the first flanging and the connecting plate which are arranged in an inclined manner can prevent the first flanging and the connecting plate from being subjected to vertical shearing force, so that the reliability of the mounting bracket is ensured, namely, the mounting bracket provided by the utility model has small occupied space and good reliability.
In addition, the mounting bracket according to the above embodiment of the present invention may further have the following additional technical features:
according to some embodiments of the utility model, the extension direction of the connecting plate coincides with the extension direction of the first flange, and the connecting plate is welded to the first flange.
According to some embodiments of the utility model, the first flange forms an angle a1 with the main board, wherein a1 is larger than or equal to 110 degrees and smaller than or equal to 170 degrees; and/or the included angle between the support plate and the connecting plate is a2, wherein a2 is more than or equal to 100 degrees and less than or equal to 170 degrees.
According to some embodiments of the utility model, the first connecting portion further comprises a fixing portion, the support plate extends towards a direction away from the connecting plate, the fixing portion is connected to one end of the support plate away from the connecting plate, and the fixing portion is connected to the lower shell of the battery pack.
Optionally, the included angle between the fixing part and the supporting plate is a3, wherein a3 is more than or equal to 90 degrees and less than or equal to 100 degrees.
Optionally, the first connecting portion further comprises a first reinforcing rib and a second reinforcing rib, the first reinforcing rib is arranged on the supporting plate, and the second reinforcing rib is arranged at the connecting position of the supporting plate and the fixing portion.
According to some embodiments of the utility model, the mounting bracket further comprises a second connecting part, the second edge of the main board is inclined downwards to form a second flange, one end of the second connecting part is connected with the second flange, and the other end of the second connecting part is connected to the lower shell of the battery pack; the included angle between the second flanging and the main board is a4, wherein a4 is more than or equal to 90 degrees and less than or equal to 130 degrees.
According to some embodiments of the present invention, a weight-reducing region and a connecting region are formed on the main board, the main body further includes a plurality of mounting protrusions, the connecting region is provided with the mounting protrusions, and the plurality of mounting protrusions are provided in a circumferential direction of the weight-reducing region; the first fastener is connected on the mounting protrusion, and the part is mounted on the mounting bracket through the first fastener.
Optionally, the mounting bracket further comprises a thermal runaway protector, wherein the thermal runaway protector is attached to one side, away from the part, of the connecting area in an abutting mode; and/or, one side of the part, far away from the mounting protrusion, forms an avoiding groove, one end of the first fastener is connected in the avoiding groove, and the other end of the first fastener penetrates through the mounting protrusion and extends towards one side, far away from the avoiding groove.
Another object of the present invention is to provide a battery pack.
In order to achieve the purpose, the technical scheme of the utility model is realized as follows:
a battery pack comprises a mounting bracket, wherein the mounting bracket is the mounting bracket, and the main body part and the first connecting parts are matched to form a mounting space; a battery management system connected to the main body; the battery module is arranged in the installation space.
According to the battery pack provided by the embodiment of the utility model, by adopting the mounting bracket, the space utilization rate of the battery pack is effectively improved, meanwhile, the battery management system and the battery module can be installed in a right-facing mode, and the effect of double-layer support is achieved, so that the battery pack is prevented from generating large displacement under the working conditions of impact, falling and the like, and the safety of the battery pack is improved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the utility model and, together with the description, serve to explain the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic view of a mounting bracket according to the present invention.
Fig. 2 is a right side view of a mounting bracket according to the present invention.
Fig. 3 is an exploded view of a mounting bracket according to the present invention.
Fig. 4 is a schematic view of another angle of the mounting bracket according to the present invention.
Fig. 5 is a schematic view of a mounting bracket according to the present invention attached to a lower case of a battery pack.
Fig. 6 is a sectional view of a mounting bracket according to the present invention attached to a lower case of a battery pack.
Reference numerals:
1000. mounting a bracket;
100. a main body portion;
110. a main board;
113. a weight-reduction region; 114. a connection region;
120. mounting a boss; 121. avoiding the groove;
130. lightening holes;
140. a first flanging;
150. second flanging;
200. a first connection portion;
210. a support plate;
220. a connecting plate;
230. a fixed part; 231. mounting holes;
240. a first reinforcing rib;
250. a second reinforcing rib;
300. a second connecting portion; 400. a first fastener; 500. an installation space;
600. a second fastener; 700. a wire harness clamping hole; 800. a thermal runaway protector clamping hole; 2000. A battery pack; 2100. a lower housing; 2200. a battery module is provided.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be described in detail with reference to fig. 1 to 6 in conjunction with examples.
As shown in fig. 5 and 6, according to the mounting bracket 1000 of the embodiment of the present invention, a battery module 2200 is provided under the mounting bracket 1000, the mounting bracket 1000 is adapted to mount parts thereon, and the mounting bracket 1000 is coupled to the lower case 2100 of the battery pack 2000.
As shown in fig. 1 to 4, the mounting bracket 1000 includes: a main body portion 100 and a first connecting portion 200.
As shown in fig. 1, the main body 100 includes a main plate 110, and a first edge of the main plate 110 is bent downward to form a first flange 140.
As shown in fig. 3, the first connection portion 200 includes a support plate 210 and a connection plate 220 connected at an included angle, the connection plate 220 is attached to the first flange 140, and the first connection portion 200 is located between two adjacent battery modules 2200.
As can be seen from the above structure, in the mounting bracket 1000 according to the embodiment of the present invention, the first flange 140 is formed by bending the first edge of the main board 110 obliquely downward, that is, the first flange 140 extends obliquely downward relative to the main board 110, and on one hand, the first flange 140 can increase the structural strength of the main board 110, so as to ensure that the main body 100 is not easily bent when the mounting bracket 1000 is impacted, dropped, or the like; on the other hand, the first flange 140 may increase a contact area between the main body 100 and the first connecting portion 200, thereby increasing a connection strength between the first connecting portion 200 and the main body 100, and ensuring that the first connecting portion 200 can be stably connected to the main body 100, so that the overall structure of the mounting bracket 1000 is stable.
It is worth noting that, on the premise that the extension length of the first turned-up edge 140 is fixed, compared with the first turned-up edge 140 extending horizontally, the first turned-up edge 140 extending obliquely downward can reduce the occupied space of the first turned-up edge 140 in the horizontal direction, that is, the overall length and the overall width of the main body part 100 are reduced, and further the overall size of the main body part 100 is reduced, so that the main body part 100 is arranged in the battery pack 2000, the space occupied by the main body part 100 can be saved, the space utilization rate of the battery pack 2000 is improved, and when the mounting bracket 1000 is impacted, especially when the mounting bracket 1000 is impacted in the vertical direction, the obliquely arranged first turned-up edge 140 can also avoid being subjected to the shearing force in the vertical direction, and the structural reliability of the mounting bracket 1000 is improved.
Through linking to each other with backup pad 210 and connecting plate 220 one-tenth contained angle, so set up, when guaranteeing that connecting plate 220 can the laminating connection on first turn-ups 140, still can reduce the area occupied of first connecting portion 200, connect first connecting portion 200 on main part 100 like this, can reduce installing support 1000's size to conveniently set up installing support 1000 in battery package 2000, and installing support 1000 still can not occupy too much battery package 2000 inside space.
It should be noted that, by attaching the connecting plate 220 to the first flange 140, the contact area between the connecting plate 220 and the first flange 140 can be increased, so that the contact area between the first connecting portion 200 and the main body portion 100 can be increased, the first connecting portion 200 can be stably connected to the main body portion 100, the structural stability of the mounting bracket 1000 is improved, and the mounting bracket 1000 can be ensured to stably support the component.
Because of the occupation space of first connecting portion 200 is few, this application sets up first connecting portion 200 between two adjacent battery module 2200, can reduce the distance between two adjacent battery module 2200 like this when setting up battery module 2200 to promote the inside space utilization of battery package 2000, guarantee to place more battery module 2200 in the battery package 2000, set up battery package 2000 on electric automobile, still can promote battery automobile's continuation of the journey mileage.
It can be understood that, compared with the prior art, the mounting bracket 1000 of the present application, through setting the first turned-up edge 140 extending downward in an inclined manner, and connecting the supporting plate 210 and the connecting plate 220 of the first connecting portion 200 at an included angle, while improving the structural strength of the mounting bracket 1000, ensuring that the first connecting portion 200 can be stably connected to the main body portion 100, the size of the mounting bracket 1000 can be reduced, ensuring that the first connecting portion 200 of the mounting bracket 1000 can be connected between the two battery modules 2200, and the space inside the battery pack 2000 is not excessively occupied.
Alternatively, the mounting bracket 1000 may be made of cast steel, glass fiber reinforced plastic, or aluminum alloy, which can improve the structural strength of the mounting bracket 1000 and achieve the light weight of the mounting bracket 1000, so that when the mounting bracket 1000 is installed in the battery pack 2000, the mounting bracket 1000 can stably support the components and can increase the endurance mileage of the electric vehicle.
Alternatively, as shown in fig. 1 and 2, the first connecting portion 200 includes a plurality of first connecting portions 200, and the plurality of first connecting portions 200 are disposed at both front and rear sides of the main board 110 to further increase a contact area of the mounting bracket 1000 with the lower case 2100 of the battery pack 2000, so that the mounting bracket 1000 can be stably disposed within the battery pack 2000, thereby ensuring that the mounting bracket 1000 can stably support parts to improve structural stability of the battery pack 2000.
Of course, in other examples, the plurality of first connecting portions 200 may be uniformly arranged in the circumferential direction of the main board 110, so that the first connecting portions 200 are arranged on the front, back, left and right sides of the main board 110, and the size of the mounting bracket 1000 may be further reduced while the contact area between the mounting bracket 1000 and the lower housing 2100 of the battery pack 2000 is increased.
It should be noted that, when the first connecting portions 200 are disposed on the circumferential direction of the main board 110, the first edge of the main board 110 is disposed around the circumferential direction of the main board 110 and is bent downward to form the first flange 140.
Optionally, as shown in fig. 3, the main body portion 100 and the first connection portion 200 are both provided with a wire harness clamping hole 700, and after the battery module 2200 and the component are installed in place, the wire harness in the battery pack 2000 can be limited through the wire harness clamping hole 700, so that the wire harness in the battery pack 2000 can be installed conveniently, and the power utilization safety of the battery pack 2000 can be improved.
The component may be one of a battery management system and a power distribution unit, or may be the battery module 2200, and the battery management system, the power distribution unit, or the battery module 2200 is mounted on the mounting bracket 1000, so that the mounting bracket 1000 is used to support the component, thereby improving the positional stability of the component and prolonging the service life of the component.
Of course, in other examples, the components mounted on the mounting bracket 1000 are not limited to one of the battery management system, the power distribution unit or the battery module 2200, and a plurality of the battery management system, the power distribution unit or the battery module 2200 may be simultaneously mounted on the mounting bracket 1000, so that one mounting bracket 1000 may simultaneously support a plurality of components.
In some embodiments of the present invention, as shown in fig. 3, the extension direction of the link plate 220 coincides with the extension direction of the first flange 140. Ensure that the connecting plate 220 can be attached to the first flange 140 to increase the contact area between the connecting plate 220 and the first flange 140, thereby increasing the contact area between the first connecting portion 200 and the main body portion 100, so that the first connecting portion 200 can be stably connected to the main body portion 100, thereby improving the structural stability of the mounting bracket 1000.
Optionally, the connecting plate 220 is welded to the first flange 140. So as to increase the connection strength between the connection plate 220 and the first flange 140, and further ensure that the first connection portion 200 can be stably connected to the main body portion 100.
Optionally, the included angle between the first turned-over edge 140 and the main board 110 is a1, wherein the angle a1 is larger than or equal to 110 degrees and smaller than or equal to 170 degrees. The first flange 140 is arranged obliquely relative to the main plate 110, so that the occupied area of the first flange 140 can be reduced while the first flange 140 has enough length, the occupied area of the mounting bracket 1000 is reduced, and the space is saved.
It should be noted that, at this time, the included angle between the first turned-over edge 140 and the main board 110 refers to the inclined angle between the first turned-over edge 140 and the main board 110 inside the mounting bracket 1000, when the included angle between the first turned-over edge 140 and the main board 110 is smaller, on one hand, the manufacturing difficulty of the main body portion 100 is increased, so that the main body portion 100 cannot be manufactured by using an integral molding process, and on the other hand, the first turned-over edge 140 may extend toward the inside of the mounting bracket 1000, so that the first turned-over edge 140 occupies the space inside the mounting bracket 1000, and further, the battery module 2200 cannot be arranged inside the mounting bracket 1000; when the contained angle between first turn-ups 140 and mainboard 110 is great, first turn-ups 140 can increase the ascending size of the horizontal direction of main part 100, lead to installing support 1000 can occupy the inside space of more battery package 2000, consequently, this application sets up 110 a1 through the contained angle a1 between first turn-ups 140 and mainboard 110 and is not less than 170 to 110, reduce the main part 100 and make the degree of difficulty, guarantee that first turn-ups 140 can not occupy installing support 1000 inner space the while still can reduce installing support 1000's size, be convenient for set up installing support 1000 in battery package 2000.
Alternatively, a1 may be one of 120 °, 130 °, 140 °, 150 °, or 160 °.
Optionally, the included angle between the supporting plate 210 and the connecting plate 220 is a2, wherein a2 is more than or equal to 100 degrees and less than or equal to 170 degrees. So that the included angle between the supporting plate 210 and the connecting plate 220 can be matched with the included angle between the first flange 140 and the main plate 110, that is, the extending direction of the connecting plate 220 can be consistent with the extending direction of the first flange 140, so that the connecting plate 220 can be stably connected to the first flange 140.
In some embodiments of the present invention, as shown in fig. 1 and 3, the first connecting portion 200 further includes a fixing portion 230, and the supporting plate 210 extends in a direction away from the connecting plate 220. Here, it is also understood that the supporting plate 210 extends away from the first flange 140 to ensure that the supporting plate 210 can extend toward the lower case 2100 of the battery pack 2000, so as to facilitate the subsequent connection of the mounting bracket 1000 to the lower case 2100 through the first connecting part 200.
Alternatively, as shown in fig. 3, the fixing part 230 is coupled to an end of the support plate 210 remote from the connection plate 220, and the fixing part 230 is coupled to the lower case 2100 of the battery pack 2000. The fixing portion 230 serves to increase a coupling area of the first coupling portion 200 with the lower housing 2100, ensure that the first coupling portion 200 can be coupled to the lower housing 2100, and improve coupling strength of the first coupling portion 200 and the lower housing 2100, thereby improving positional stability of the first coupling portion 200 with respect to the lower housing 2100, that is, positional stability of the mounting bracket 1000, so that the mounting bracket 1000 can stably support parts.
Alternatively, as shown in fig. 1, the fixing portion 230 is provided with a mounting hole 231, and the second fastener 600 is fixedly connected to the lower housing 2100 after passing through the mounting hole 231.
Alternatively, the second fastener 600 may be one of a bolt or a screw, which passes through the mounting hole 231 and is fixedly coupled to the lower housing 2100, to fixedly couple the mounting bracket 1000 to the battery pack 2000, and to detachably couple the mounting bracket 1000 to the battery pack 2000.
It should be noted that, by detachably connecting the mounting bracket 1000 to the battery pack 2000, the connection difficulty of the mounting bracket 1000 can be reduced, and when the subsequent mounting bracket 1000 is damaged, the mounting bracket 1000 is convenient to replace or maintain.
Of course, in some other examples, the connection manner between the mounting bracket 1000 and the battery pack 2000 is not limited to the detachable connection described above, for example, the mounting bracket 1000 may also be fixedly connected to the battery pack 2000 by using a welded connection manner, which may increase the connection strength between the mounting bracket 1000 and the battery pack 2000, and further improve the structural stability of the mounting bracket 1000.
Alternatively, as shown in FIG. 1 and FIG. 2, the angle between the fixing portion 230 and the supporting plate 210 is a3, wherein a3 is more than or equal to 90 degrees and less than or equal to 100 degrees. Under the condition that the extension directions of the fixing portion 230 and the connecting plate 220 are the same, when the included angle between the fixing portion 230 and the supporting plate 210 is smaller, and the supporting plate 210 extends towards the direction away from the connecting plate 220, the supporting plate 210 can extend towards the inside of the mounting bracket 1000, and thus, the first connecting portion 200 occupies the space inside the mounting bracket 1000, and the battery module 2200 cannot be arranged inside the mounting bracket 1000; when the contained angle between fixed part 230 and the backup pad 210 is great, guaranteeing that fixed part 230 can be connected under the prerequisite of casing 2100, can make the length of backup pad 210 longer, still can lead to the size on the horizontal direction of main part 100 to be great, lead to installing support 1000 can occupy the inside space of more battery package 2000, therefore, this application sets up to 90 degrees for a3 and is less than or equal to 100 through the contained angle with fixed part 230 and backup pad 210 for a3, still can reduce installing support 1000's size when guaranteeing that first connecting portion 200 can not occupy installing support 1000 inner space, be convenient for set up installing support 1000 in battery package 2000.
Alternatively, a3 may be one of 93 °, 95 °, or 98 °.
Alternatively, as shown in fig. 1, the first connecting portion 200 further includes a first reinforcing rib 240, and the first reinforcing rib 240 is disposed on the support plate 210. The first reinforcing ribs 240 serve to reinforce the structural strength and rigidity of the support plate 210, thereby improving the structural stability of the first connecting portion 200, ensuring that the first connecting portion 200 can stably connect the mounting bracket 1000 to the lower case 2100 of the battery pack 2000, thereby improving the structural stability of the mounting bracket 1000.
Optionally, the first reinforcing beads 240 extend in the vertical direction of the support plate 210 to increase the area of the first reinforcing beads 240 on the support plate 210, thereby further reinforcing the structural strength and rigidity of the support plate 210.
Optionally, as shown in fig. 1, the first connecting portion 200 further includes a second reinforcing rib 250, and the second reinforcing rib 250 is disposed at the connection position of the support plate 210 and the fixing portion 230. The second reinforcing ribs 250 are used to increase the strength of the joint of the supporting plate 210 and the fixing portion 230, and prevent the first connecting portion 200 from being broken from the joint of the supporting plate 210 and the fixing portion 230, so as to further improve the structural stability of the first connecting portion 200.
In some examples, to further increase the strength and rigidity of the first connection portion 200, reinforcing beads may be provided at both sides of the support plate 210 and both sides of the fixing portion 230.
It should be noted that, this application is through setting up first strengthening rib 240, second strengthening rib 250 and strengthening the turn-ups to further promote the overall stability of installing support 1000, and effectively reduce first connecting portion 200 and produce the risk of buckling when battery package 2000 takes place to strike or fall the operating mode.
In some embodiments of the present invention, as shown in fig. 1 and 2, the mounting bracket 1000 further includes a second connecting portion 300, a second edge of the main plate 110 is inclined downward to form a second flange 150, and one end of the second connecting portion 300 is connected to the second flange 150. That is to say, the second connecting portion 300 is connected to the main board 110 through the second flange 150, and the second flange 150 is used for increasing the contact area between the second connecting portion 300 and the main board 110, so as to ensure that the second connecting portion 300 can be stably connected to the main board 110, thereby improving the structural stability of the mounting bracket 1000 and enhancing the structural strength of the mounting bracket 1000.
Optionally, one end of the second connecting portion 300 is welded to the second flange 150, so as to improve the connecting strength between the second connecting portion 300 and the second flange 150, and further ensure that the second connecting portion 300 can be stably connected to the main board 110.
Alternatively, the other end of the second connection part 300 is connected to the lower case 2100 of the battery pack 2000. Thereby ensuring that the mounting bracket 1000 can be coupled to the lower case 2100 of the battery pack 2000.
As can be seen, the mounting bracket 1000 of the present application is connected not only to the lower case 2100 of the battery pack 2000 by the first connecting portion 200 but also to the lower case 2100 of the battery pack 2000 by the second connecting portion 300, and the first connecting portion 200 and the second connecting portion 300 cooperate to increase the contact area of the mounting bracket 1000 with the lower case 2100, so that the mounting bracket 1000 is positionally stabilized with respect to the lower case 2100.
Alternatively, as shown in fig. 1 and 2, the second connecting portion 300 includes a plurality of second connecting portions 300, and the plurality of second connecting portions 300 are disposed at both left and right sides of the main board 110 to further increase a contact area of the mounting bracket 1000 with the lower case 2100 of the battery pack 2000, so that the mounting bracket 1000 can be stably disposed within the battery pack 2000, thereby ensuring that the mounting bracket 1000 can stably support parts to improve structural stability of the battery pack 2000.
It should be noted that, in the present application, by providing a plurality of first connection portions 200 and a plurality of second connection portions 300, and respectively locating the plurality of first connection portions 200 and the plurality of second connection portions 300 on different sides of the main board 110, the structural strength of the mounting bracket 1000 in various directions is ensured, and the mounting bracket 1000 can be connected to the lower housing 2100 through different positions, so that the mounting bracket 1000 is positionally stable relative to the lower housing 2100.
Optionally, the second connecting portion 300 is also provided with a first reinforcing rib 240, a second reinforcing rib 250 and a reinforcing flange, and the beneficial effects thereof can be seen from the beneficial effects of the first connecting portion 200 provided with the first reinforcing rib 240, the second reinforcing rib 250 and the reinforcing flange, which are not described herein again.
Optionally, the included angle between the second turned-over edge 150 and the main board 110 is a4, wherein a4 is greater than or equal to 90 degrees and less than or equal to 130 degrees. It should be noted that the included angle between the second flange 150 and the main board 110 is an inclined angle between the second flange 150 located inside the mounting bracket 1000 and the main board 110, and because the second flange 150 is connected with the second connecting portion 300, the inclined angle of the second flange 150 relative to the main board 110 directly affects the inclined angle of the second connecting portion 300, when the included angle between the second flange 150 and the main board 110 is small, the second flange 150 may extend toward the inside of the mounting bracket 1000, and thus the second flange 150 occupies the space inside the mounting bracket 1000, and thus the second connecting portion 300 connected to the second flange 150 occupies the space inside the mounting bracket 1000, and the battery module 2200 cannot be disposed inside the mounting bracket 1000; when the contained angle between second turn-ups 150 and mainboard 110 is great, when guaranteeing that second turn-ups 150 has sufficient length, can lead to the ascending size of the horizontal direction of main part 100 great, lead to installing support 1000 can occupy the inside space of more battery package 2000, consequently, this application sets up contained angle a4 between second turn-ups 150 and mainboard 110 to 90 ≦ a4 ≦ 130, still can reduce installing support 1000's size when guaranteeing that second turn-ups 150 can not occupy installing support 1000 inner space, be convenient for set up installing support 1000 in battery package 2000.
Alternatively, a4 may be one of 100 °, 110 °, or 120 °.
Of course, in other examples, the included angle a4 between the second flange 150 and the main board 110 is not limited to be 90 ° ≦ a4 ≦ 130 °, and those skilled in the art may set the included angle as needed, as long as it is ensured that the size of the mounting bracket 1000 in the horizontal direction is not too large and the second flange 150 does not occupy the space inside the mounting bracket 1000.
In some embodiments of the present invention, as shown in fig. 1, a weight-reduction region 113 is formed on the main board 110. This subtract heavy region 113 is used for lightening mainboard 110's weight, realizes mainboard 110's lightweight, and then realizes the lightweight of installing support 1000, like this, when setting up the installing support 1000 of this application on electric automobile, still can promote electric automobile's continuation of the journey mileage.
Optionally, as shown in fig. 1, the main plate 110 is provided with lightening holes 130, a lightening region 113 is formed on the main plate 110 through the lightening holes 130, and the lightening holes 130 not only can achieve light weight of the mounting bracket 1000, but also can reduce material consumption of the main plate 110 and reduce production cost of the mounting bracket 1000.
Optionally, as shown in fig. 1, the lightening hole 130 is located in the middle of the main board 110, and because the displacement of the middle of the main board 110 is the largest under the working conditions that the battery pack 2000 is impacted and falls, the middle of the main board 110 with a large displacement can be effectively removed by opening one lightening hole 130 in the middle of the main board 110, so that the overall displacement of the mounting bracket 1000 is reduced, the mounting bracket 1000 can be effectively prevented from beating the internal battery module 2200, and the safety of the battery module 2200 is improved, and because the overall displacement of the mounting bracket 1000 is low, the stress at the connection mounting position between the component and the mounting bracket 1000 is small, and further the risk of fracture and failure of the mounting bracket 1000 is reduced, and the service life of the mounting bracket 1000 is prolonged.
Optionally, as shown in fig. 1, the main board 110 further has a connection region 114 formed thereon, the main body 100 further includes a plurality of mounting protrusions 120, and the connection region 114 is provided with the mounting protrusions 120. That is, the plurality of mounting protrusions 120 are disposed in the connecting region 114, the connecting region 114 provides a layout space for the plurality of mounting protrusions 120, and it is ensured that the mounting protrusions 120 can be formed on the main board 110, and the plurality of mounting protrusions 120 cooperate to reinforce the strength of the main body portion 100 and increase the rigidity of the main body portion 100, so that the main body portion 100 is not easily deformed, thereby further improving the support stability of the mounting bracket 1000.
Alternatively, the first fastening member 400 is coupled to the mounting boss 120, and the component is mounted to the mounting bracket 1000 by the first fastening member 400. That is, the mounting protrusion 120 not only increases the structural strength of the main body 100, but also provides a mounting point for the components, ensuring that the components can be attached to the mounting bracket 1000. And the parts are connected to the mounting bracket 1000 by the first fastening member 400, and the connection strength between the parts and the mounting bracket 1000 can be improved, thereby improving the stability of the parts on the mounting bracket 1000.
Alternatively, one end of the first fastening member 400 is formed with a connection portion, and the other end of the first fastening member 400 passes through the mounting protrusion 120 and extends toward a side away from the escape groove 121. The first fastening member 400 is connected to the main board 110 through a connecting portion, and the component is connected to the other end of the first fastening member 400 in a fitting manner, so that the component can be connected to the mounting bracket 1000 through the first fastening member 400.
Alternatively, the connection portion of the first fastening member 400 is welded to the main board 110, and the connection portion of the first fastening member 400 can increase the contact area between the first fastening member 400 and the main board 110, so that the first fastening member 400 can be stably connected to the main board 110, and the first fastening member 400 and the main board 110 can be fixedly connected.
Optionally, an avoiding hole for avoiding the first fastening member 400 is formed on the component, and the other end of the first fastening member 400 passes through the avoiding hole to be connected with the component, so that the component is connected to the mounting bracket 1000 through the first fastening member 400.
Optionally, the first fastener 400 may also be one of a bolt or a screw, and after the bolt or the screw passes through the component through the avoiding hole, the nut is assembled on the bolt or the screw, so as to mount the component on the mounting bracket 1000, and to fixedly connect the component and the mounting bracket 1000, the mounting bracket 1000 at this time may play a role in supporting the component, and the structural stability of the component is improved.
Alternatively, as shown in fig. 1, a plurality of mounting projections 120 are provided in the circumferential direction of the weight-reduced region 113. So that the weight distribution of the parts mounted on the mounting protrusions 120 on the main body 100 is more uniform, thereby enabling the mounting bracket 1000 to stably support the parts.
Optionally, the mounting bracket 1000 further comprises a thermal runaway protector (not shown), which is attached snugly to the side of the connection region 114 away from the component. It can also be understood that a thermal runaway protector is connected to one side of the main board 110, and the thermal runaway protector is used to improve the safety of the battery pack 2000 and prevent the thermal runaway of the battery module 2200 in the battery pack 2000.
Alternatively, as shown in fig. 3 and 4, the side of the mounting protrusion 120 away from the component is formed with a relief groove 121, and one end of the first fastening member 400 is connected in the relief groove 121. Here, one end of the first fastening member 400, at which the connecting portion is formed, is connected in the avoiding groove 121, and the avoiding groove 121 plays a role of avoiding the connecting portion, so that after the component is mounted on the mounting bracket 1000 by the first fastening member 400, it can be ensured that the end of the first fastening member 400, at which the first fastening member 400 is connected to the mounting bracket 1000, does not exceed the bottom of the main board 110, and because the thermal runaway protector is connected to the bottom of the main board 110, due to the arrangement, on one hand, the thermal runaway protector can be prevented from being damaged by the first fastening member 400, the service life of the thermal runaway protector can be prolonged, and the thermal runaway protector can effectively play its own role; on the other hand, when the mounting bracket 1000 is displaced greatly, one end of the first fastening member 400 is prevented from slapping the battery module 2200 below, so as to further improve the safety of the battery pack 2000.
Optionally, the mounting protrusion 120 may be formed on the main body portion 100 by stamping, and thus, the avoiding groove 121 may be formed on one side of the mounting protrusion 120 away from the component, and the avoiding groove 121 does not need to be specially formed, which reduces the manufacturing difficulty of the mounting bracket 1000.
Optionally, as shown in fig. 3, a plurality of thermal runaway protector fastening holes 800 are formed in the main body portion 100, and the thermal runaway protector is connected to the mounting bracket 1000 through the thermal runaway protector fastening holes 800, so as to improve the positional stability of the thermal runaway protector.
It should be noted that the thermal runaway protector described herein may be a fire prevention/insulation member, which is well known in the art and will not be described herein.
The battery pack 2000 according to an embodiment of the present invention will be described in detail with reference to fig. 5 and 6 in conjunction with the embodiment.
As shown in fig. 6, a battery pack 2000 according to an embodiment of the present invention includes: a mounting bracket 1000, a battery management system, and a battery module 2200.
The mounting bracket 1000 is the mounting bracket 1000, and the main body 100 and the plurality of first connecting portions 200 cooperate to form the mounting space 500.
The battery management system is connected to the main body 100.
The battery module 2200 is provided in the mounting space 500.
As can be seen from the above structure, in the battery pack 2000 according to the embodiment of the utility model, by using the mounting bracket 1000, the mounting bracket 1000 does not occupy too much space in the battery pack 2000, so as to improve the space utilization rate of the battery pack 2000, and too many battery modules 2200 may be disposed in the battery pack 2000, so that the battery pack 2000 is applied to an electric vehicle, and the cruising range of the electric vehicle can be effectively improved.
Through forming installation space 500, make battery module 2200 can set up in installing support 1000, namely realize setting up battery module 2200 in the below of installing support 1000, in the time of can ensureing to connect battery management system on main part 100 like this, battery module 2200 can set up in installation space 500 of main part 100 below, thereby ensure that battery management system and battery module 2200 can just be to the installation, reach the effect that the bilayer supported, in order to further promote battery package 2000's structural stability, and set up battery module 2200 in installation space 500, installing support 1000 not only can inject battery module 2200's position this moment, still can play the effect of protection battery module 2200, thereby battery module 2200's security has been improved.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A mounting bracket (1000) is characterized in that a battery module (2200) is arranged below the mounting bracket (1000), parts are suitable to be mounted on the mounting bracket (1000), and the mounting bracket (1000) is connected to a lower shell (2100) of a battery pack (2000); the mounting bracket (1000) comprises:
the main body part (100), the main body part (100) comprises a main plate (110), and a first flanging (140) is formed by bending a first edge of the main plate (110) obliquely downwards;
the first connecting portion (200) comprises a supporting plate (210) and a connecting plate (220) which are connected at an included angle, the connecting plate (220) is attached to and connected with the first flanging (140), and the first connecting portion (200) is located between two adjacent battery modules (2200).
2. The mounting bracket (1000) according to claim 1, wherein the connecting plate (220) extends in the same direction as the first flange (140), the connecting plate (220) being welded to the first flange (140).
3. The mounting bracket (1000) according to claim 1, wherein the first flange (140) is angled at an angle a1 with respect to the main panel (110), wherein a1 is 110 ° or more and 170 ° or less; and/or the included angle between the supporting plate (210) and the connecting plate (220) is a2, wherein a2 is more than or equal to 100 degrees and less than or equal to 170 degrees.
4. The mounting bracket (1000) according to claim 1, wherein the first connecting portion (200) further comprises a fixing portion (230), the support plate (210) extends toward a direction away from the connecting plate (220), the fixing portion (230) is connected to an end of the support plate (210) away from the connecting plate (220), and the fixing portion (230) is connected to a lower case (2100) of the battery pack (2000).
5. The mounting bracket (1000) according to claim 4, wherein the fixing portion (230) is at an angle a3 with the support plate (210), wherein a3 is 90 ° or more and 100 ° or less.
6. The mounting bracket (1000) according to claim 4, wherein the first connecting portion (200) further comprises a first reinforcing rib (240) and a second reinforcing rib (250), the first reinforcing rib (240) is provided on the support plate (210), and the second reinforcing rib (250) is provided at a connection of the support plate (210) and the fixing portion (230).
7. The mounting bracket (1000) according to any one of claims 1-6, further comprising a second connecting portion (300), wherein a second edge of the main plate (110) is inclined downward to form a second flange (112), one end of the second connecting portion (300) is connected to the second flange (112), and the other end of the second connecting portion (300) is connected to the lower case (2100) of the battery pack (2000); the included angle between the second turned edge (112) and the main board (110) is a4, wherein a4 is more than or equal to 90 degrees and less than or equal to 130 degrees.
8. The mounting bracket (1000) according to claim 1, wherein a weight-reduced region (113) and a connecting region (114) are formed on the main plate (110), the main body portion (100) further comprises a plurality of mounting protrusions (120), the connecting region (114) is provided with the mounting protrusions (120), and a plurality of the mounting protrusions (120) are provided in a circumferential direction of the weight-reduced region (113);
a first fastener (400) is connected to the mounting boss (120), and the component is mounted on the mounting bracket (1000) through the first fastener (400).
9. The mounting bracket (1000) of claim 8, further comprising a thermal runaway guard snugly attached to a side of the connection region (114) remote from the component; and/or the presence of a gas in the gas,
an avoiding groove (121) is formed in one side, far away from the part, of the mounting protrusion (120), one end of the first fastening piece (400) is connected into the avoiding groove (121), and the other end of the first fastening piece (400) penetrates through the mounting protrusion (120) and extends towards one side, far away from the avoiding groove (121).
10. A battery pack (2000), comprising:
a mounting bracket (1000), the mounting bracket (1000) being the mounting bracket (1000) of any one of claims 1-9, the main body portion (100) and the plurality of first connection portions (200) cooperating to form a mounting space (500);
a battery management system connected to the main body (100);
a battery module (2200), the battery module (2200) being provided in the installation space (500).
CN202122749243.3U 2021-11-10 2021-11-10 Installing support and have its battery package Active CN216354565U (en)

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CN216354565U true CN216354565U (en) 2022-04-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114976418A (en) * 2022-06-27 2022-08-30 重庆长安汽车股份有限公司 Power battery protection cover assembly

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114976418A (en) * 2022-06-27 2022-08-30 重庆长安汽车股份有限公司 Power battery protection cover assembly

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