CN216337835U

CN216337835U - Steel bar forging mechanism

Info

Publication number: CN216337835U
Application number: CN202122683790.6U
Authority: CN
Inventors: 张文博
Original assignee: Daye Botai Shaped Steel Co ltd
Current assignee: Daye Botai Shaped Steel Co ltd
Priority date: 2021-11-04
Filing date: 2021-11-04
Publication date: 2022-04-19
Anticipated expiration: 2031-11-04

Abstract

The utility model discloses a steel bar forging mechanism, which relates to the technical field of steel and comprises a base platform, wherein two handles are placed above the base platform, a fixing mechanism is arranged above the base platform, a forging mechanism is arranged above the base platform, and a temperature control mechanism is arranged above the base platform. It can be through forging the mechanism, can forge the steel bar, realize improving the purpose of steel bar internal organization, through accuse temperature mechanism, can control the heating temperature of steel bar, the overheated and overburning problem that leads to producing decarbonization and internal defect of temperature when avoiding forging, thereby realize reasonable controlled temperature makes the better purpose of forging the quality, through fixed establishment, can fix and support each device, make the cooperation more stable between each device, cooperate through induction heater and heating ring, thereby can play induction heating and carry out the quenching to the workpiece surface, thereby realize utilizing induced-current to carry out the purpose of rapid heating, be favorable to cooperating the temperature control machine to carry out temperature control.

Description

Steel bar forging mechanism

Technical Field

The utility model relates to the technical field of steel, in particular to a steel bar forging mechanism.

Background

Steel is a general term for iron-carbon alloy containing carbon between 0.02% and 2.11% by mass, the chemical composition of steel can be changed greatly, steel containing only carbon element is called carbon steel or ordinary steel, in actual production, steel often contains different alloy elements according to different purposes, the steel becomes one of the most used materials in the world with low price and reliable performance, the steel is an indispensable component in the building industry, the manufacturing industry and people's daily life, and the steel can be said to be a material base of modern society.

The existing steel bar is heated manually during forging, the heating speed is low, the temperature of the steel bar cannot be controlled, the steel bar is easy to decarbonize due to overheating and overburning in the heating process of the steel bar, the performance of the steel bar is reduced due to the decarburization, and the overheating causes the defects of thick texture and crystal grains, so that the overheating and overburning are reduced as much as possible; therefore, the steel bar forging mechanism is provided for solving the problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to make up the defects of the prior art and provides a steel bar forging mechanism.

In order to achieve the purpose, the utility model provides the following technical scheme: steel bar forges beating mechanism, including the base frame, two handles have been placed to the top of base frame, the top of base frame is provided with fixed establishment, the top of base frame is provided with forges beating mechanism, the top of base frame is provided with temperature control mechanism.

Furthermore, the fixing mechanism comprises a top plate and a connecting plate, the upper surface of the top plate is fixedly connected with a fixing plate, the inner wall of the fixing plate and the inner wall of the top plate are in threaded connection with two groups of screws together, and the inner wall of the top plate is fixedly connected with two groups of guide pillars.

Furthermore, the bottom end of each guide pillar group is fixedly connected with the upper surface of the base platform, the inner wall of each guide pillar group is fixedly connected with two bolts, and the bottom surface of each bolt group is fixedly connected with the upper surface of the top plate.

Furthermore, the forging mechanism comprises a hydraulic cylinder, a hydraulic rod is fixedly connected to the inner wall of the hydraulic cylinder, the telescopic end of the hydraulic rod is fixedly connected with the upper surface of the connecting plate, and the outer surface of the hydraulic cylinder is fixedly connected with the inner wall of the fixing plate.

Furthermore, the bottom surface of the connecting plate is fixedly connected with a forging pressing plate, two groups of through holes are formed in the upper surface of the forging pressing plate, each group of guide pillars are located inside the through holes, and the outer surface of the hydraulic rod is movably connected with the inner wall of the top plate.

Furthermore, the bottom surface of the forging pressing plate is fixedly connected with two groups of linear bearings, the outer surface of each group of linear bearings is fixedly connected with two limiting rings, and the inner wall of each limiting ring is fixedly connected with the outer surface of the guide pillar.

Further, temperature control mechanism includes induction heater, the temperature control machine has been placed in induction heater's the outside, the left surface of temperature control machine and the right flank fixed connection of base frame, induction heater passes through the wire and is connected with the temperature control machine electricity, induction heater passes through the wire and is connected with the heating ring electricity.

Further, the last fixed surface of base frame is connected with two heating rings, the platform of beating has been placed to the top of base frame, the front of the platform of beating and the back of the platform of beating respectively with two handle a side fixed connection that are close to each other.

Compared with the prior art, the steel bar forging mechanism has the following beneficial effects:

1. according to the utility model, the steel bar can be forged through the forging mechanism, the purpose of improving the internal structure of the steel bar is realized, the heating temperature of the steel bar can be controlled through the temperature control mechanism, the problems of decarburization and internal defects caused by overheating and overburning of the temperature during forging are avoided, the purpose of reasonably controlling the temperature and improving the forging quality is realized, and all devices can be fixed and supported through the fixing mechanism, so that the matching among the devices is more stable.

2. The induction heating device provided by the utility model can perform induction heating by matching the induction heater with the heating ring so as to quench the surface of the workpiece, realize the purpose of rapidly heating by using induction current, and is beneficial to matching with a temperature control machine for temperature control.

3. The utility model can control the heating temperature through the temperature control machine, realizes the purpose of controlling the operation of the induction heater and the heating ring so as to achieve the ideal temperature, and avoids the problem of overheating or overburning the steel bar.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic perspective view of an induction heater according to the present invention;

FIG. 3 is a schematic perspective view of a top plate according to the present invention;

fig. 4 is a three-dimensional structural schematic diagram of the fixing plate of the present invention.

In the figure: the forging machine comprises a base table 1, a handle 2, a forging mechanism 3, a hydraulic cylinder 301, a hydraulic rod 302, a forging pressing plate 303, a linear bearing 304, a limiting ring 305, a through hole 306, a fixing mechanism 4, a top plate 401, a guide pillar 402, a bolt 403, a fixing plate 404, a screw 405, a connecting plate 406, a temperature control mechanism 5, an induction heater 501, a temperature control machine 502 and a forging table 503.

Detailed Description

The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the utility model.

This embodiment provides a steel bar material forging mechanism, and the device is used for forging the steel bar material, through accuse temperature mechanism 5, can control the temperature to the heating, avoids the steel bar material to produce overheated and overburning phenomenon, is favorable to improving the forging quality after controlling the temperature, through forging mechanism 3, can forge the steel bar material.

Referring to fig. 1-4, steel bar forges mechanism, including base frame 1, two handles 2 have been placed to the top of base frame 1, through handle 2, can play the effect of lifting and forging platform 503, realize conveniently changing the purpose of forging platform 503, fixed establishment 4 includes roof 401 and connecting plate 406, the last fixed surface of roof 401 is connected with fixed plate 404, through fixed plate 404, can play the effect of fixed pneumatic cylinder 301, avoids pneumatic cylinder 301 to place unstable problem.

The bottom of every group guide pillar 402 all is connected with the upper surface fixed of base station 1, and two bolts 403 of the equal fixedly connected with of inner wall of every group guide pillar 402 through bolt 403, can play the effect of fixed guide pillar 402, are favorable to roof 401 and guide pillar 402 to be connected, and the bottom surface of every group bolt 403 all is connected with the upper surface fixed of roof 401.

The inner wall of fixed plate 404 and the inner wall of roof 401 threaded connection has two sets of screws 405 jointly, and the inner wall fixedly connected with of roof 401 has two sets of guide pillars 402, through guide pillar 402, can play the effect of guide forging clamp plate 303, is favorable to forging clamp plate 303 to reciprocate, and the top of sill 1 is provided with fixed establishment 4, and forging mechanism 3 includes pneumatic cylinder 301.

The inner wall fixedly connected with hydraulic stem 302 of pneumatic cylinder 301 cooperatees through pneumatic cylinder 301 and hydraulic stem 302, can play the effect that provides power, realizes forging the purpose that clamp plate 303 forges, and the flexible end of hydraulic stem 302 is connected with the upper surface fixed of connecting plate 406, and the bottom surface fixedly connected with of connecting plate 406 forges clamp plate 303.

Two sets of through-holes 306 have been seted up to the upper surface of forging clamp plate 303, every group guide pillar 402 all is located the inside of through-hole 306, the outer surface of hydraulic stem 302 and the inner wall swing joint of roof 401, the outer surface of pneumatic cylinder 301 and the inner wall fixed connection of fixed plate 404, the top of sill 1 is provided with forges mechanism 3, the bottom surface fixedly connected with two sets of linear bearing 304 of forging clamp plate 303, through linear bearing 304, can play the mesh that cooperation guide pillar 402 removed, avoid forging clamp plate 303 and the too big problem of friction between guide pillar 402.

Temperature control mechanism 5 includes induction heater 501, through induction heater 501, can play the effect of heating ring 504 heating to cooperation temperature control machine 502 controls the temperature, and temperature control machine 502 has been placed in induction heater 501's the outside, through temperature control machine 502, can play the effect of control induction heater 501, realizes control heating temperature's purpose.

The left side of temperature control machine 502 is connected with the right flank fixed connection of base platform 1, and induction heater 501 is connected with temperature control machine 502 electricity through the wire, and induction heater 501 is connected with heating ring 504 electricity through the wire, and the equal fixedly connected with of surface of every group linear bearing 304 has two spacing rings 305, and the inner wall of every spacing ring 305 all is connected with the surface fixed connection of guide pillar 402, and the top of base platform 1 is provided with temperature control mechanism 5.

Two heating rings 504 of last fixed surface of foundation 1 are connected with, through heating ring 504, can play the effect of heating steel bar, are favorable to forging after the heating, and the platform 503 is forged to the top of foundation 1 placed, and the front of forging the platform 503 and the back of forging the platform 503 is respectively with two handle 2 side fixed connection that are close to each other.

The working principle is as follows: firstly, the hydraulic cylinder 301 and the induction heater 501 are connected with electric wires to supply power to the hydraulic cylinder 301 and the induction heater 501, when a steel bar needs to be forged, the steel bar is placed into the heating ring 504, the heating ring 504 can heat the steel bar and has a certain fixing function to avoid the situation of movement and the like during forging, after the steel bar is placed, the induction heater 501 is started, the induction heater 501 heats the heating ring 504 to rapidly heat and quench the steel bar, induction heating utilizes the electromagnetic induction principle to generate induction current with high density on the surface layer of a workpiece and rapidly heat the workpiece to an austenite state, the heating ring 504 generates vortex under the action of a magnetic field, the vortex converts electric energy into heat energy to rapidly heat the surface of the workpiece, after heating, the hydraulic cylinder 301 is started to drive the hydraulic rod 302 to press down, and then the forging plate 303 forges the steel bar under the matching of the guide pillar 402 and the linear bearing 304, the position of the forging plate 303 is limited by the limiting ring 305, and the heating temperature of the steel bar by the heating ring 504 is controlled by the temperature control machine 502, so that the operation of the control equipment reaches an ideal temperature, and the forged steel bar is better in quality.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. Steel bar forges beating mechanism, including sill (1), its characterized in that: two handles (2) have been placed to the top of base frame (1), the top of base frame (1) is provided with fixed establishment (4), the top of base frame (1) is provided with forges beating mechanism (3), the top of base frame (1) is provided with temperature control mechanism (5).

2. The steel bar forging mechanism of claim 1, wherein: the fixing mechanism (4) comprises a top plate (401) and a connecting plate (406), the upper surface of the top plate (401) is fixedly connected with a fixing plate (404), the inner wall of the fixing plate (404) and the inner wall of the top plate (401) are in threaded connection with two sets of screws (405) together, and the inner wall of the top plate (401) is fixedly connected with two sets of guide columns (402).

3. The steel bar forging mechanism of claim 2, wherein: the bottom end of each group of guide pillars (402) is fixedly connected with the upper surface of the bottom platform (1), the inner wall of each group of guide pillars (402) is fixedly connected with two bolts (403), and the bottom surface of each group of bolts (403) is fixedly connected with the upper surface of the top plate (401).

4. The steel bar forging mechanism of claim 2, wherein: the forging mechanism (3) comprises a hydraulic cylinder (301), a hydraulic rod (302) is fixedly connected to the inner wall of the hydraulic cylinder (301), the telescopic end of the hydraulic rod (302) is fixedly connected with the upper surface of a connecting plate (406), and the outer surface of the hydraulic cylinder (301) is fixedly connected with the inner wall of a fixing plate (404).

5. The steel bar forging mechanism of claim 4, wherein: the bottom surface of the connecting plate (406) is fixedly connected with a forging pressing plate (303), the upper surface of the forging pressing plate (303) is provided with two groups of through holes (306), each group of guide pillars (402) is positioned inside the through holes (306), and the outer surface of the hydraulic rod (302) is movably connected with the inner wall of the top plate (401).

6. The steel bar forging mechanism of claim 5, wherein: the bottom surface of the forging pressing plate (303) is fixedly connected with two groups of linear bearings (304), the outer surface of each group of linear bearings (304) is fixedly connected with two limiting rings (305), and the inner wall of each limiting ring (305) is fixedly connected with the outer surface of a guide pillar (402).

7. The steel bar forging mechanism of claim 1, wherein: temperature control mechanism (5) are including induction heater (501), temperature control machine (502) have been placed in the outside of induction heater (501), the left surface of temperature control machine (502) and the right flank fixed connection of base frame (1), induction heater (501) are connected with temperature control machine (502) electricity through the wire, induction heater (501) are connected with heating ring (504) electricity through the wire.

8. The steel bar forging mechanism of claim 1, wherein: the upper surface fixed connection of base frame (1) has two heating rings (504), forging platform (503) has been placed to the top of base frame (1), the front of forging platform (503) and the back of forging platform (503) respectively with two handle (2) a side fixed connection that is close to each other.