Dust-free cutting device capable of reducing air pollution for ceramic tile production
Technical Field
The utility model relates to the technical field of ceramic tile production, in particular to a dust-free cutting device capable of reducing air pollution for ceramic tile production.
Background
Ceramic tiles, also known as ceramic tiles, are acid and alkali resistant porcelain or stone-like building or decorative materials, called ceramic tiles, formed by grinding, mixing, pressing, glazing and sintering refractory metal oxides and semimetal oxides, and the size of the ceramic tiles is sometimes adjusted by using a cutting device during the production of the ceramic tiles.
Current cutting device for ceramic tile production can produce a large amount of dust at the in-process of cutting, not only can cause harm to operating personnel's health, can also cause air pollution in the loss air, and current ceramic tile cutting device can't cut the optional position of ceramic tile, needs the position of manual regulation ceramic tile, and the practicality is poor.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide a dust-free cutting device for producing ceramic tiles, which can reduce air pollution.
One of the purposes of the utility model is realized by adopting the following technical scheme:
a dust-free cutting device capable of reducing air pollution for ceramic tile production comprises an operation table, wherein supporting legs are fixedly connected to the bottom of the operation table close to four corners, n-shaped plates are fixedly connected to the top of the operation table, spray heads are arranged in inner cavities of the n-shaped plates close to the top, connecting plates are fixedly connected to the tops of the spray heads, transverse plates are arranged on the tops of the connecting plates, hydraulic cylinders are fixedly connected to the bottoms of the transverse plates, the bottoms of the hydraulic cylinders are fixedly connected with the tops of the connecting plates, adjusting mechanisms are arranged on the tops of the transverse plates, sliding blocks are arranged on the top of the operation table close to the left side and the right side, fixing plates are fixedly connected to adjacent sides of the two sliding blocks, a metal placing net is fixedly connected to adjacent sides of the two fixing plates together, a clamping mechanism is arranged on the top of the metal placing net, and an opening is formed in the middle position on the operation table, and the opening inner cavity is close to the fixedly connected with metal filter screen at the bottom, the bottom of the metal filter screen is provided with a collecting tank, the left side and the right side of the collecting tank are fixedly connected with supporting plates, the bottoms of the supporting plates are provided with L-shaped plates in an attached mode, and one side of each L-shaped plate with a longer L-shaped structure is fixedly connected with the bottom of the operating platform.
Furthermore, the front side and the rear side of the two sliding blocks are respectively provided with a vertical plate, the bottoms of the vertical plates are fixedly connected with the operating platform, a plurality of vertical plates are respectively fixedly connected with a first bearing, the rear side of the top of the operating platform, which is close to the left side, is fixedly connected with a backing plate, the top of the backing plate is fixedly connected with a first servo motor, the inner cavities of the two sliding blocks are respectively provided with a first threaded rod in a penetrating way, the front ends of the two first threaded rods are respectively inserted in the inner cavities of the adjacent first bearings, and the rear ends of the two first threaded rods respectively penetrate through the inner cavities of the adjacent first bearings, and extend to the rear side of adjacent riser, a servo motor power take off end and left first threaded rod fixed connection, two the internal thread that matches each other with first threaded rod is all seted up to the inner chamber of slider, and two the slider all passes through internal thread and adjacent first threaded rod swing joint.
Furthermore, two single grooved wheels are sleeved on the first threaded rods close to the rear end, a belt is arranged between the two single grooved wheels, and the two single grooved wheels are connected through belt transmission.
Furthermore, adjustment mechanism includes the thread bush, just thread bush fixed connection is at the diaphragm top, the inner chamber of thread bush runs through and is equipped with the second threaded rod, n shaped plate right side top fixedly connected with protecting crust, just protecting crust inner chamber right side fixedly connected with second servo motor, the equal fixedly connected with second bearing of top department is close to the n shaped plate left and right sides, the left end of second threaded rod is pegged graft at adjacent second bearing inner chamber, just the right-hand member of second threaded rod runs through adjacent second bearing inner chamber to with second servo motor's power take off end fixed connection, the top and the n shaped plate inner chamber top of thread bush laminate each other.
Further, the left side bottom department of operation panel is equipped with the water tank, just the right side and two adjacent supporting leg fixed connection of water tank, the water tank top is close to left side department and pegs graft and has the inlet tube, the left side fixedly connected with backup pad of operation panel, just backup pad top fixedly connected with water pump, the left side fixedly connected with drinking-water pipe of water pump, just the one end that the water pump was kept away from to the drinking-water pipe runs through the top of water tank to the inner chamber that extends to the water tank is close to bottom department, the right-hand member fixedly connected with drain pipe of water pump, the one end that the water pump was kept away from to the drain pipe runs through the left side of n shaped plate to fixedly connected with hose, the one end and the shower nozzle fixed connection of drain pipe are kept away from to the hose.
Further, fixture includes two splint, and two splint are located the top of two fixed plates respectively, two the equal fixedly connected with stopper in bottom of splint, two the spacing groove that matches each other with the stopper is all seted up at the top of fixed plate, and two stopper swing joint is at adjacent spacing inslot chamber respectively, two the equal fixedly connected with third bearing in one side that the splint was kept away from mutually, two the equal fixedly connected with straight board in the adjacent one side in top of slider, just fixedly connected with nut on the straight board, two the third bearing inner chamber all is pegged graft and is had the third threaded rod, and two the one end that the third bearing inner chamber was kept away from to the third threaded rod runs through adjacent nut inner chamber respectively to fixedly connected with hand wheel.
Further, two the equal fixedly connected with dead lever in bottom of fixed plate, two the common fixedly connected with scraper blade in bottom of dead lever, just the bottom of scraper blade is laminated with metal filters's top each other.
Compared with the prior art, the utility model has the beneficial effects that:
1. the ceramic tile is cut by utilizing high-speed water flow sprayed out by the spray head through the mutual matching among the spray head, the water tank, the water inlet pipe, the water pump, the water pumping pipe, the water discharging pipe and the hose, so that the harm to the body of an operator and the air pollution caused by the generated dust are avoided;
2. the position of ceramic tile can be adjusted through mutually supporting between first servo motor, first threaded rod, single sheave, belt, slider, fixed plate, the metal place net, splint, third threaded rod and the hand round, and can adjust the position of shower nozzle through mutually supporting between second servo motor, second threaded rod, thread bush, diaphragm, pneumatic cylinder and the connecting plate to can cut the ceramic tile in optional position, the practicality is good.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic structural diagram of the present embodiment;
FIG. 2 is a top view of a first servomotor of the component;
fig. 3 is an enlarged view of a portion a in fig. 1.
In the figure: 1. an operation table; 2. an n-shaped plate; 3. a second servo motor; 4. a second threaded rod; 5. a threaded sleeve; 6. a hydraulic cylinder; 7. a spray head; 8. a water tank; 9. a water inlet pipe; 10. a water pump; 11. a water pumping pipe; 12. a drain pipe; 13. a hose; 14. supporting legs; 15. a metal placement net; 16. a slider; 17. a first threaded rod; 18. fixing the rod; 19. a squeegee; 20. a metal filter screen; 21. collecting tank; 22. a support plate; 23. an L-shaped plate; 24. a fixing plate; 25. a single sheave; 26. a first servo motor; 27. a belt; 28. a splint; 29. a third threaded rod; 30. hand-operated wheel.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 3, a dust-free cutting device for ceramic tile production capable of reducing air pollution comprises an operation table 1, wherein supporting legs 14 are fixedly connected to the bottom of the operation table 1 near four corners, an n-shaped plate 2 is fixedly connected to the top of the operation table 1, a nozzle 7 is arranged in the cavity of the n-shaped plate 2 near the top, a connecting plate is fixedly connected to the top of the nozzle 7, a transverse plate is arranged on the top of the connecting plate, a hydraulic cylinder 6 is fixedly connected to the bottom of the transverse plate, the bottom end of the hydraulic cylinder 6 is fixedly connected to the top of the connecting plate, an adjusting mechanism is arranged on the top of the transverse plate, sliders 16 are arranged on the top of the operation table 1 near the left side and the right side, a fixing plate 24 is fixedly connected to one side of each of the two sliders 16, a metal placing net 15 is fixedly connected to one side of each fixing plate 24, a clamping mechanism is arranged on the top of the metal placing net 15, an opening is arranged at the middle position on the operation table 1, a metal filter screen 20 is fixedly connected to the position, close to the bottom, of the opening inner cavity, fixing rods 18 are fixedly connected to the bottoms of the two fixing plates 24, scrapers 19 are fixedly connected to the bottoms of the two fixing rods 18 together, the bottom of each scraper 19 is attached to the top of the metal filter screen 20, the phenomenon that accumulated water in the opening inner cavity is caused due to the fact that the metal filter screen 20 is blocked by debris is avoided, a collecting tank 21 is arranged at the bottom of the metal filter screen 20, supporting plates 22 are fixedly connected to the left side and the right side of the collecting tank 21, L-shaped plates 23 are attached to the bottoms of the two supporting plates 22, the longer side of the L-shaped plate 23 in an L-shaped structure is fixedly connected to the bottom of the operating platform 1, a water tank 8 is arranged at the bottom of the left side of the operating platform 1, the right side of the water tank 8 is fixedly connected to the adjacent two supporting legs 14, a water inlet pipe 9 is inserted to the position, and a supporting plate is fixedly connected to the left side of the operating platform 1, a water pump 10 is fixedly connected to the top of the supporting plate, a water pumping pipe 11 is fixedly connected to the left side of the water pump 10, one end, far away from the water pump 10, of the water pumping pipe 11 penetrates through the top of the water tank 8 and extends to a position, close to the bottom, of an inner cavity of the water tank 8, a water discharging pipe 12 is fixedly connected to the right end of the water pump 10, one end, far away from the water pump 10, of the water discharging pipe 12 penetrates through the left side of the n-shaped plate 2 and is fixedly connected with a hose 13, and one end, far away from the water discharging pipe 12, of the hose 13 is fixedly connected with the spray head 7;
the front and back sides of the two sliders 16 are respectively provided with a vertical plate, the bottoms of the vertical plates are fixedly connected with the operating platform 1, a plurality of vertical plates are respectively fixedly connected with a first bearing, the back side of the top of the operating platform 1, which is close to the left side, is fixedly connected with a backing plate, the top of the backing plate is fixedly connected with a first servo motor 26, the inner cavities of the two sliders 16 are respectively provided with a first threaded rod 17 in a penetrating way, the front ends of the two first threaded rods 17 are respectively inserted into the inner cavities of the adjacent first bearings, the back ends of the two first threaded rods 17 respectively penetrate through the inner cavities of the adjacent first bearings and extend to the back side of the adjacent vertical plates, the power output end of the first servo motor 26 is fixedly connected with the first threaded rod 17 on the left side, the inner cavities of the two sliders 16 are respectively provided with internal threads which are matched with the first threaded rods 17, the two sliders 16 are movably connected with the adjacent first threaded rods 17 through the internal threads, the two first threaded rods 17 are respectively provided with a single grooved wheel 25 at the position close to the back end, a belt 27 is arranged between the two single grooved wheels 25, and the two single grooved wheels 25 are in transmission connection through the belt 27, so that the cutting position of the ceramic tile can be conveniently adjusted;
the adjusting mechanism comprises a threaded sleeve 5, the threaded sleeve 5 is fixedly connected to the top of the transverse plate, a second threaded rod 4 penetrates through the inner cavity of the threaded sleeve 5, a protective shell is fixedly connected to the top of the right side of the n-shaped plate 2, a second servo motor 3 is fixedly connected to the right side of the inner cavity of the protective shell, second bearings are fixedly connected to the positions, close to the top, of the left side and the right side of the n-shaped plate 2, the left end of the second threaded rod 4 is inserted into the inner cavity of an adjacent second bearing, the right end of the second threaded rod 4 penetrates through the inner cavity of the adjacent second bearing and is fixedly connected with the power output end of the second servo motor 3, the top of the threaded sleeve 5 and the top of the inner cavity of the n-shaped plate 2 are mutually attached, the position of the spray head 7 can be adjusted conveniently, and cutting is more convenient;
fixture includes two splint 28, and two splint 28 are located the top of two fixed plates 24 respectively, the equal fixedly connected with stopper in bottom of two splint 28, the spacing groove that matches each other with the stopper is all seted up at the top of two fixed plates 24, and two stoppers swing joint are at adjacent spacing inslot chamber respectively, the equal fixedly connected with third bearing in one side that two splint 28 kept away from mutually, the equal fixedly connected with straight board in adjacent one side in top of two sliders 16, and fixedly connected with nut on the straight board, two third bearing inner chambers all peg graft and have third threaded rod 29, and the one end that third bearing inner chamber was kept away from to two third threaded rods 29 runs through adjacent nut inner chamber respectively, and fixedly connected with hand wheel 30, avoid taking place to slide at the cutting in-process ceramic tile, improve the cutting quality.
The working principle is as follows: when the ceramic tile cutting device is used, a ceramic tile is placed on the metal placing net 15, two hand-operated wheels 30 are rotated to drive two third threaded rods 29 to rotate, the two third threaded rods 29 rotate to drive two clamping plates 28 to move relatively through adjacent nuts, and the two limiting blocks respectively slide in adjacent limiting groove inner cavities to limit the clamping plates 28, so that the two clamping plates 28 clamp and fix the ceramic tile, when the position of the spray head 7 needs to be transversely adjusted, the second servo motor 3 is started through an external power supply, the second servo motor 3 works to drive the second threaded rod 4 to rotate, the second threaded rod 4 rotates to drive the threaded sleeve 5 to move leftwards, so that the spray head 7 is driven to move leftwards, otherwise, the second servo motor 3 rotates reversely to drive the spray head 7 to move rightwards, when the cutting position of the ceramic tile needs to be longitudinally adjusted, the first servo motor 26 is started through the external power supply, the first servo motor 26 works to drive the adjacent first threaded rods 17 to rotate, the adjacent first threaded rods 17 rotate to drive the first threaded rods 17 on the other side to rotate through the two single grooved wheels 25 and the belt 27, the two first threaded rods 17 simultaneously rotate to drive the two sliding blocks 16 to move forwards so as to drive the ceramic tiles to move forwards, otherwise, the first servo motor 26 reversely rotates to drive the ceramic tiles to move backwards, after the positions of the ceramic tiles and the spray head 7 are adjusted, the hydraulic cylinder 6 is started to push the spray head 7 to move towards the direction close to the ceramic tiles, the water pump 10 is started through the external power supply, the water pump 10 works to convey water into the spray head 7 through the water suction pipe 11, the water discharge pipe 12 and the hose 13, the ceramic tiles are cut through the spray head 7 by spraying water at a high speed, chips generated by cutting fall onto the metal placing net 15, and sewage flows into the inner cavity of the collecting tank 21 through the metal filtering net 20, when adjusting the position of the ceramic tile, the two fixing rods 18 are driven to move by the movement of the two fixing plates 24, so that the scraper 19 is driven to move at the top of the metal filter screen 20, the top of the metal filter screen 20 is scraped, and water accumulation in an inner cavity of the opening is avoided.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.