CN216328969U - Multifunctional intelligent numerical control building wood formwork gluing edge banding machine - Google Patents
Multifunctional intelligent numerical control building wood formwork gluing edge banding machine Download PDFInfo
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- CN216328969U CN216328969U CN202122161879.6U CN202122161879U CN216328969U CN 216328969 U CN216328969 U CN 216328969U CN 202122161879 U CN202122161879 U CN 202122161879U CN 216328969 U CN216328969 U CN 216328969U
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Abstract
Multifunctional intelligent numerical control building plank sheathing rubber coating bag sealer. The utility model comprises the following steps: machine rack (1), numerical control part (11), the machine rack on install auxiliary positioning part (2), conduction power part (3), dust removal sweep and inhale part (4), rubber coating edge sealing part (5), hot air drying part (6) in order, rubber coating edge sealing part be connected with air supply power part (7), supply to glue circulation part (8), circulation cleaning part (9) respectively, supply to glue circulation part and join in marriage and glue stirring part (10) and be connected. The numerical control intelligent processing machine integrates quantitative batching, sweeping and sucking for dust removal, gluing and edge sealing, heating and drying, and cylinder cleaning, and is wide in applicability, simple and convenient to install and operate, energy-saving, environment-friendly, efficient, intelligent and low in use cost.
Description
The technical field is as follows:
the utility model relates to a multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine.
Background art:
the building industry is a traditional industry, an industry system is already formed, and the design, construction and the like of the building industry have standard flows and national standards. The method is characterized in that a large amount of templates are used in the building engineering, wherein the wood templates still occupy most markets in use due to the characteristics of easy processing and low cost, and are the first choice in the template engineering. During the manufacturing process of the wood template, plates are firstly cut and drilled according to design drawings, the templates with different shapes are uniformly drilled, and the drilled holes are used for penetrating the reinforcing steel bars and fastening the templates through the split bolts. In order to avoid the expansion of the cuts and the drill holes caused by absorbing water in concrete during pouring, the expansion can cause concrete pouring defects and influence the turnover times of the formwork. Therefore, another important step in the manufacturing process of the template is to glue and seal edges at the cut and the drill hole.
With the development of science and technology, the industry enters the industrial 4.0 era, and artificial intelligence has gone into various fields and is also embodied in the field of template engineering. Due to the application of the Building Information Model (BIM), the numerical control cutting machine is widely applied, accurate cutting and hole turning can be completed, the production efficiency is greatly improved, the labor intensity of workers is reduced, and the working environment is improved. However, the gluing and edge sealing links still need manual operation all the time, then air-dry naturally, and production efficiency is low, and is mismatched with numerical control cutting machine efficiency, produces serious hysteresis, and manual edge sealing quality is not easy to control moreover, and the edge sealing coating is mostly organic solvent, contains poisonous and harmful substance, determines volatility more, causes injury and pollution easily to operating workers and surrounding environment.
The existing patent "an environment-friendly building template edge bonding machine CN 201920724518.8" mainly focuses on the preparation of environment-friendly paint and the painting of the side edge of a rectangular template, and because of no numerical control, the forming template with other geometric dimensions is difficult to manufacture, and particularly the painting of drilling holes is not considered.
The existing patent 'a building templates rubber coating device CN 207899701U' has considered the holding of gluing, is provided with and holds gluey box, and the industry is only applicable to the rectangle template of great rule, does not mention the processing of drilling yet. The problems of quantitative and quantitative automatic preparation and supply of glue and cleaning and cylinder cleaning treatment of residual tail glue in a container are not considered, the glue is solidified in the container cylinder after shutdown, troubles are brought to manual cleaning, and the glue cleaning machine is not intelligent and practical.
The prior patent 'a template spreading machine for rapid prototyping CN 201820177980.6' is mainly used for producing standardized templates in a processing plate factory. The size of the template is uniform and there is no drilling problem. The application field is not a template which is manufactured according to the design requirement and is processed and formed on the construction site.
The utility model has the following contents:
the utility model aims to provide a multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine, which realizes a numerical control intelligent processing machine integrating quantitative batching, sweeping and sucking for dust removal, gluing and edge sealing, heating and drying, cylinder cleaning and cleaning, and has the advantages of wide applicability, simplicity and convenience in installation and operation, energy conservation, environmental protection, high efficiency, intelligence and low use cost.
The above purpose is realized by the following technical scheme:
the utility model provides a multi-functional intelligent numerical control building plank sheathing rubber coating bag sealer which characterized in that includes: machine rack, numerical control part, the machine rack on install assistance-localization real-time part, conduction power part, dust removal sweeping and suction part, rubber coating banding part, hot air drying part in order, rubber coating banding part respectively with air supply power part, supply to glue circulation part, circulation cleaning part and be connected, the circulation part that supplies to glue with join in marriage gluey stirring part and be connected.
Furthermore, the auxiliary positioning component comprises a clamping hand wheel, a guide clamping plate, an auxiliary workbench and a group of infrared sensors, and the infrared sensors are respectively arranged on the machine rack as required;
the auxiliary workbench is arranged and is fixedly, centrally and equidistantly connected with the top end of the machine rack;
the guide clamping plate is arranged on the auxiliary workbench, one end of the guide clamping plate is a fixed end, and the other end of the guide clamping plate is a movable end;
the clamping hand wheel is installed on one side of the auxiliary workbench, the clamping hand wheel is connected with the other end of the guide clamping plate through a transmission mechanism, and the clamping hand wheel is shaken to enable the guide clamping plate to move horizontally.
Further, the power transmission component comprises a power guide roller assembly and a guide wheel assembly, the power guide roller assembly comprises 2 power guide rollers which are arranged up and down, the 2 power guide rollers are used, the guide wheel assembly comprises 2 guide wheels which are arranged up and down, and the 2 guide wheels are used in combination;
the power guide roller and the guide wheel which are positioned above are arranged on the upper bracket of the spring, and the power guide roller and the guide wheel which are positioned above are arranged on the lower support of the spring;
the lower spring support is arranged on the machine rack, and the horizontal center lines of the lower spring support are arranged at the same horizontal height;
the spring upper bracket upper portion is connected with power cylinder, spring upper bracket lower part and upper portion hub connection, power cylinder opens and shuts and is controlled by control solenoid valve break-make high-pressure gas, control solenoid valve be connected with the trachea, be located the lower part axle and the servo motor of power deflector roll are connected.
Furthermore, the dust removal sweeping and sucking component comprises a shell upper cover and a shell lower cover, an upper hairbrush curtain, a dust collection fan and a lower hairbrush curtain are installed between the shell upper cover and the shell lower cover, and the shell lower cover is connected with the dust collection recoverer through a dust collection pipeline.
Further, the gluing edge sealing part comprises an upper gluing bin shell and a lower gluing bin shell, a gluing edge sealing main machine, a glue clamping roller assembly, an outer side scraper blade and an inner side scraper blade are arranged between the upper gluing bin shell and the lower gluing bin shell, and an auxiliary temperature control device is arranged in the upper gluing bin shell;
the glue spreading bin main machine comprises an outer glue curtain and an inner glue curtain, the outer glue curtain is longer than the inner glue curtain, the outer glue curtain and the inner glue curtain both comprise a glue curtain bin pipe and a glue curtain control pump, a glue curtain glue path pipeline is vertically installed at the top of the glue curtain bin pipe, a glue curtain water/gas path pipeline inclining upwards is installed at the middle lower part of the glue curtain bin pipe, and a glue curtain head is communicated with the lower part of the glue curtain bin pipe;
the glue spraying head assembly comprises a horizontal glue spraying head, a longitudinal glue spraying head and a hole position glue spraying head, wherein the horizontal glue spraying head, the longitudinal glue spraying head and the hole position glue spraying head are respectively connected with a glue spraying head control pump, a spray head glue path pipeline and a glue spraying head water/gas path pipeline;
the group of horizontal glue spraying heads are arranged on a cross beam, the cross beam is arranged on a first moving screw rod capable of vertically moving up and down, and the horizontal glue spraying heads move left and right along a horizontal coordinate x axis;
the longitudinal glue spraying head is arranged on a second movable motion lead screw which can move longitudinally;
the hole site glue spraying heads are arranged in double rows, 2 hole site glue spraying heads are arranged in each row, and the hole site glue spraying heads are all arranged on a moving screw rod III which can transversely move horizontally;
the first moving screw rod, the second moving screw rod and the third moving screw rod are driven by a servo motor;
the clamping rubber roller assembly comprises a horizontal clamping rubber roller and a longitudinal clamping rubber roller, the horizontal clamping rubber roller is installed behind the horizontal glue spraying head, and the longitudinal clamping rubber roller is installed behind the longitudinal glue spraying head;
and 2, the longitudinal glue spraying head and the longitudinal clamping rubber roll are unchanged in relative position and are respectively connected with a servo rotating shaft I and a servo rotating shaft II, the servo rotating shaft I and the servo rotating shaft II are installed on a servo rotating shaft base, and the servo rotating shaft base is fixed on the machine rack.
Further, the hot air drying component comprises a heat conduction fan set, the heat conduction fan set is installed at the top of the inner side of the shell, the horizontal heater is installed below the heat conduction fan set, the vertical heater is installed at the vertical face of the inner side of the shell, and a group of temperature sensors are further installed inside the shell.
Furthermore, the air source power part comprises an air source air compressor, an oil-water separator valve and an air path pipeline, the air source air compressor is connected with the rubber curtain bin pipe through the rubber curtain water/air path pipeline, and the air source air compressor is connected with the horizontal glue spraying head, the longitudinal glue spraying head and the hole site glue spraying head through the glue spraying head water/air path pipeline.
Furthermore, the glue supply circulating part comprises a unit amount glue tank, a quantitative metering pump is installed between the unit amount glue tank and a circulating pipeline, a circulating glue pump is installed on the circulating pipeline, and a first one-way check valve and a second one-way check valve are respectively installed at the joint of the circulating pipeline;
the unit amount glue tank is communicated with the glue curtain bin pipe through the glue curtain glue path pipeline.
Furthermore, the circulating cleaning part consists of a cleaning fluid machine, a circulating cleaning pump, a cleaning pipeline and a sewage disposal processor;
the rubber curtain bin pipe is communicated with the circulating cleaning component through a rubber curtain water/gas path pipeline;
the horizontal glue spraying head, the longitudinal glue spraying head and the hole position glue spraying head are communicated with the circulating cleaning component through the water/gas pipeline of the glue spraying heads.
Further, join in marriage gluey stirring part and include that A component glues jar, B component and glues the jar, A component glue the jar and pass through the pipeline and be connected with first ration measuring pump, B component glue the jar and pass through the pipeline and be connected with second ration measuring pump, first ration measuring pump second be connected with batching jar, the batching agitator is installed batching jar center bottom position, the batching agitator be by direct current motor drive, batching jar through glue the way pipeline with supply to glue one-way check valve in the cyclic component, one-way check valve two is connected.
The utility model has the beneficial effects that:
the utility model has wide applicability and can be applied to national standard wood templates. The numerical control cutting machine template cutting machine can be in data intercommunication butt joint with a numerical control cutting machine, can be used for carrying out batch template cutting with the same size in a numerical control mode, and can also be used for manually controlling and processing small-amount or single template cutting with special requirements. Each parameter of level, vertical, hole site shower nozzle, inside and outside side rubber curtain can accurate control, and accurate applying paint with a brush, the even and controllable reduction material of picture layer thickness uses.
The utility model has simple structure, is firm and durable, simple to install and debug and convenient to carry, and is particularly suitable for the environment of a construction site. The function integrated level is high, and dust removal, rubber coating banding, stoving integration realize, stable in quality. The gluing and edge sealing can be completely finished by one-time flow of edge sawing and drilling, and the processing efficiency of a single template is high. The intelligent degree is high, is suitable for workers to go on duty after simple training, and the operation is easy to learn and understand.
The utility model can realize the quantitative proportioning, the quantitative supply and the recycling of the single-component or double-component coating agent, has small residual tail rubber amount in a daily cylinder and saves the material cost. The cleaning brush cylinder has the functions of cleaning the glue containing cylinder body and the pipeline, can realize the cleaning brush cylinder of water solubility or corresponding organic solvent, and solves the problems of cleaning and maintaining equipment in daily work and long-time shutdown.
The utility model has closed-loop control design and multi-sensor information feedback, and has high equipment safety and stability. The material consumption is few, and the routine maintenance cost is low, is convenient for extensively promote and use for a long time.
Description of the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of a power conducting member of the present invention.
FIG. 3 is a schematic structural view of the dust-removing sweeping component of the present invention.
FIG. 4 is a schematic structural view of a glue supply cycle unit according to the present invention.
FIG. 5 is a schematic structural view of a glue-mixing stirring part of the present invention.
Fig. 6 is a schematic structural view of a hot air drying part according to the present invention.
Figure 7 is a schematic view of the construction of the rubberized edge banding component of the utility model.
FIG. 8 is a schematic view of the structure of the multi-hole umbrella nozzle of the present invention.
Fig. 9 is an enlarged view of a portion of fig. 7 according to the present invention.
Fig. 10 is a schematic structural view of the vertically downward rubber pipeline in fig. 9.
FIG. 11 is a structural diagram of a nozzle with a rubber curtain head gap structure.
FIG. 12 is a schematic view of the flat slot nozzle of the present invention.
FIG. 13 is a schematic structural diagram of a numerical control unit according to the present invention.
FIG. 14 is a schematic diagram of a human-computer interface of the present invention.
The specific implementation mode is as follows:
in order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example 1:
the utility model provides a multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine which is mainly divided into a main part and an auxiliary part, wherein the main part mainly comprises a machine rack 1, an auxiliary positioning part 2, a glue supply circulating part 8, a dust removal sweeping and sucking part 4, a gluing edge sealing part 5, a hot air drying part 6 and a conduction power part 3, and is an essential component for realizing the main function of gluing and edge sealing, all the parts are longitudinally arranged and installed on the machine rack according to a specified sequence, and the horizontal central lines of the parts are at the same elevation, so that the passing requirement of the sequence of processing formworks is met. The auxiliary part mainly comprises a glue mixing and stirring part 10, an air source power part 7, a circulating cleaning part 9 and a numerical control part 11, is a matched part required for realizing the main function, but is the key for improving the intellectualization and the digitization of equipment, and ensures that the machine can be stably, efficiently and circularly used for a long time.
Example 2:
according to the multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine in the embodiment 1, the functions of all the parts are combined from the perspective of the use flow of an operator to comprehensively explain.
Firstly, as shown in FIG. 13, the numerical control component is composed of a numerical control cabinet 11-1, an industrial personal computer 11-2, an integrated PLC controller 11-3, a touch control screen 11-4, a bar code scanning gun 11-5, a complete machine start button 11-6 and a complete machine emergency stop button 11-7. The industrial personal computer 11-2 is installed in the numerical control cabinet 11-1 and serves as a complete machine instruction center. The main control program is stored and operated on the industrial personal computer 11-2, a man-machine interaction interface is carried out through the touch control screen 4 as shown in fig. 14, and the industrial personal computer 11-2 is communicated with the PLC 11-3 through a data line and sends an instruction to the PLC 11-3. The PLC controller receives signals of the sensors, controls the servo motor, the electromagnetic valve to be opened and closed, the heater, the fan to be opened and closed and the quantitative metering pump to act according to main program instructions, controls all parts of the whole equipment to be coordinated and linked, and finishes all works.
The bar code scanning gun 11-5 is connected with the industrial personal computer 11-2, can be used as a rapid information input device, and can directly acquire the geometric dimension and the space coordinate information of the processing template through scanning the bar code on the template, so as to realize rapid generation of control coordinates. The upper part of the numerical control cabinet 11-1 is provided with the whole machine starting button 11-6 and the whole machine emergency stop button 11-7. The title bar 11-8 in the human-computer interaction operation interface mainly comprises: the system comprises tabs for processing production, batching and feeding, cleaning, air source, equipment control, alarming, log and the like, and an operation interface 11-9 (taking production and processing as an example, the rest is omitted) corresponding to each tab.
Firstly, production preparation is carried out, which mainly comprises material proportioning and feeding, cleaning solution adding, air source starting, equipment self-checking and processing data preparation. And starting the whole machine starting button 11-6, carrying out power-on self-test on equipment, and clicking a tab 'batching and feeding' in the title bar 1 of the man-machine interaction operation interface to enter an operation interface 11-9.
Example 3:
according to the multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine of the embodiment 2, the glue mixing and stirring component is shown in fig. 5 and comprises a component A glue tank 10-1, a component B glue tank 10-2, a quantitative metering pump I10-3, a quantitative metering pump I10-4, a dispensing tank 10-5, a dispensing stirrer 10-6, a direct current motor 10-7 and a glue mixing and stirring pipeline 10-8. According to the fact that the used coating is single-component or double-component, set formula parameters and feeding parameters at least including volume or solvent proportion, stirring speed, effective time, temperature control, feeding amount, limiting values and the like are input into an operation interface 11-9, and automatic batching and feeding are started to be completed.
The component A glue tank 10-1 and the component B glue tank 10-2 are connected with the quantitative metering pump through pipelines, the quantitative metering pump is connected with the batching tank, and the quantitative metering pump I and the quantitative metering pump II can realize single-component glue quantitative pumping or double-component glue quantitative pumping into the batching tank according to volume or solvent and the like. The batching agitator is installed batching jar center bottom position, by direct current motor drive plays the batching and mixes the stirring, prevents that coating glue from solidifying's effect. The batching tank is connected with the one-way check valve I8-3 and the one-way check valve II 8-6 in the glue supply circulating part through a glue path pipeline and is used for supplying materials to the unit-amount glue tank.
Example 4:
according to the multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine of the embodiment 3, the glue supply circulating component is composed of a unit amount glue tank 8-1, a quantitative metering pump 8-2, a one-way check valve I8-3, a one-way check valve II 8-6, a circulating glue pump 8-4 and a circulating pipeline 8-5 connected with other related components, as shown in fig. 4. The one-way check valve I8-3 and the one-way check valve II 8-6 are connected with the mixing tank 10-5 in the glue mixing component through a glue line pipeline, and the quantitative metering pump 8-2 is used for quantitatively pumping the set glue consumption from the mixing tank 10-5 to supply the unit glue tank 8-1. The unit amount glue tank 8-1 supplies the glue-applied edge sealing component 5 through a communicating pipeline. The sprayed glue is recycled through the lower gluing cabin shell, and the coating glue passes through the unit glue tank 8-1, the gluing edge sealing part 5 and the lower gluing cabin shell by the circulating glue pump 8-4 within a certain time to form a repeated circulating loop. And when the monitored amount of the unit amount of the glue tank 8-1 is lower than a set value, the quantitative metering pump 8-2 is started again to quantitatively pump the set glue amount from the dosing tank 10-5.
Example 5:
according to the multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine in the embodiment 4, the tab 'cleaning' in the title bar 11-8 is clicked on the touch control screen 11-4 to enter the operation interface 11-9, different types of cleaning liquids are selected to be filled according to the nature of the used coating glue and the type of water-soluble or organic solvent, and corresponding parameters are set. Clicking a tab 'air source' in a title bar 11-8 on the touch control screen 11-4 to enter an operation interface 11-9 to check and configure air compressor and air pressure related parameters.
Further, the process data is prepared for separation into batches of the same cutoff template and small or individual special demand cutoff templates. Clicking the tab 'processing production' in the title bar on the touch control screen to enter the operation interface. The left side of the operation interface is a batch processing option, and the right side of the operation interface is a small monomer option. The "batch processing" option in fig. 14 consists of a data input box, a batch number, data generation, a model preview box, and a reference edge schematic box 11-11. The data input box has two modes of 'import' and 'scanning' for inputting processing data. The processing data can be directly imported through a USB flash disk medium, a wired network or a wireless network, and the scanning can directly acquire the geometric dimension space coordinate information of the processing template through the bar code scanning gun 11-5 through scanning the bar code on the template, so that the rapid generation of the control coordinate is realized. Inputting the number of the processing templates of the batch in the batch column, clicking the data generation button, and displaying the geometric dimension model of the processing templates of the batch in a simulation mode in the model preview frame 11-10 by the program, wherein the geometric dimension model comprises edge and hole position coordinates, and displaying the reference edge schematic graph 11-11, and generating a batch production control program. The reference edge indicating frame 11-11 is a loading reference when an operator processes the template.
And the operator respectively and sequentially inputs data such as endpoint coordinates, circle center coordinates, diameters and the like of the template to be processed and clicks the data generation button, the program simulates and presents the geometric dimension model of the batch processing template in the model preview frame 11-12, including edge and hole position coordinates, the optimal reference edge schematic 11-11 is calculated and displayed according to a program algorithm, and a production control program is generated.
Example 6:
according to the multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine of the embodiment 5, as shown in the attached drawing 1, the auxiliary positioning component is composed of a clamping hand wheel 2-1, a guide clamping plate 2-2, an auxiliary workbench 2-3 and infrared sensors 2-4 which are arranged at all positions of the machine rack 1 according to requirements, and signal feedback of initial reference point positioning of a processing formwork and conduction positioning among all steps is realized. The auxiliary workbench is installed and is connected with the top end of the machine rack in a fixed, centered and equal-height mode. The direction splint are installed on the auxiliary workbench, the left end is the stiff end, and the right-hand member is for removing the end. The clamping hand wheel 2-1 is installed on the left 2-3 side of the auxiliary workbench and connected with the right end of the guide clamping plate 2-2 through a transmission mechanism, and the clamping hand wheel 2-1 is shaken to enable the right end of the guide clamping plate 2-2 to horizontally move leftwards.
An operator places the template 2-5 to be machined on the auxiliary workbench 2-3, the edge is close to the inner side of the left side of the guide clamp plate 2-2 according to the reference indicating edge, and the clamping hand wheel 2-1 is shaken to enable the right side of the guide clamp plate 2-3 to move leftwards to clamp the template 2-5 to be machined. And the left side of the guide clamping plate 3 is taken as a guiding rule to push the template 2-5 to be processed forwards to move along the Y-axis direction until the infrared sensor 2-4 is triggered, and a trigger signal is fed back to the integrated PLC controller to control the action of the power transmission component.
Example 6:
according to the multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine of the embodiment 5, as shown in fig. 2, the power transmission component is composed of a power guide roller component 3-1, a guide roller 3-2, a servo motor 3-3, a spring upper bracket 3-4, a spring lower support 3-5, a power cylinder 3-6, a control electromagnetic valve 3-7, an air pipe 3-8, an upper shaft 3-9 and a lower shaft 3-10. Power deflector roll 3-1 direction guide pulley 3-2 install on pressure spring upper bracket 3-4, undersetting 3-5, spring undersetting 3-4 install in on machine rack 1, the horizontal central line is installed on the same elevation, servo 3-3 motor with 1 lower part axle 3-10 of power deflector roll is connected, 3-4 upper portion of spring upper bracket with power cylinder 3-6 is connected, and the lower part is connected with upper portion axle 3-9, power cylinder 3-6 by the high-pressure air drive. And the integrated PLC controls the power cylinder to be closed by controlling the control electromagnetic valves 3-7 to make and break high-pressure gas, and the template to be processed 2-5 is clamped in a centering manner. The servo motor 3-3 transmits power to the template 2-5 to be processed through a lower shaft 3-10 power guide roller 3-1 to drive the template to move forwards. And the integrated PLC controller accurately controls the forward travel distance of the templates to be processed 2-5 by controlling the rotation amount of the servo 3-3 motors.
Example 7:
according to the multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine of the embodiment 6, in the figure 1, the formwork 2-5 to be processed enters the dust removal sweeper 18 under the action of the power guide roller 3-1. As shown in figure 3, the dust removing component consists of a shell upper cover 4-1, an upper hairbrush curtain 4-2, a dust suction fan 4-3, a lower hairbrush curtain 4-4, a shell lower cover 4-5, a pipeline 4-6 and a dust suction recoverer 4-7. The surface of the template is cleaned by sweeping, sucking and blowing off residual sawdust and the like, and preparation is made for the next gluing and edge sealing, and the dust suction recoverer 4-7 recovers particle wastes such as sawdust and the like, so that the glue bin and the spray head are prevented from being polluted by impurities, the painting quality is prevented from being influenced, and the secondary pollution of raised dust to the environment is avoided.
After the dust removal component passes through, the template to be processed 2-5 is triggered to an infrared sensor arranged on the machine rack, and a trigger signal is fed back to the integrated PLC controller to control the next group of power transmission components to act. And the transmission and the conduction of the progressive forward movement of the template to be processed under the accurate control are finished by analogy in sequence.
Example 8:
according to the multifunctional intelligent numerical control building wood template gluing and edge sealing machine in embodiment 7, the template to be processed enters a gluing and edge sealing part under the action of the power guide roller, as shown in the attached drawings 7-12: the gluing edge sealing part comprises an upper gluing bin shell, a lower gluing bin shell, a horizontal glue spraying head 5-1, a longitudinal glue spraying head 5-2, a hole site glue spraying head 5-3, a moving screw 5-4, an outer glue curtain 5-11, an inner glue curtain, a horizontal clamping rubber roll 5-18, a longitudinal clamping rubber roll 5-17, communicating pipelines, an outer scraper 5-13, an inner scraper 5-14, various sensors, a vertical glue descending pipeline 5-20, an inclined water/air ascending pipeline 5-21 and a glue curtain head gap seam structure 5-23.
And an auxiliary temperature control device is installed in the upper shell of the rubber bin shell, and the heating, ventilation and heat dissipation bidirectional regulation is automatically started to enable the coating rubber temperature to reach the optimal working condition temperature according to the feedback information of the temperature sensor and the monitoring of the implementation environment temperature. The unit amount glue tank is connected with the inner side glue curtain, the outer side glue curtain and each spray head glue path through pipelines to supply coating glue. The lower shell of the glue bin shell is connected with the circulating pipeline in the glue supply circulating part 8, and under the action of the circulating glue pump 8-4, the coating glue circularly moves in the circulating glue pipeline formed by the glue supply circulating part and the glue coating edge sealing part 5.
Further, the glue curtain and the spray head assembly are core components of the whole machine equipment. 5-11 parts of the outer rubber curtain and 5-12 parts of the inner rubber curtain, wherein the 5-11 parts of the outer rubber curtain are longer than the 5-12 parts of the inner rubber curtain, and the 5-11 parts of the outer rubber curtain, the outer rubber curtain and the inner rubber curtain are controlled to be opened in order to ensure that no glue is leaked during glue pouring, glue is poured during the advancing process, and the speed is slow,
the outer rubber curtains 5-11 and the inner rubber curtains 5-12 are matched with the scrapers (the outer scrapers 5-13 and the inner scrapers 5-14) for use, the glue spraying range must cover the side edges, the upper side is invalid in fact, and the side edge hole edges are left after the glue spraying range is removed through the scrapers. The method is mainly adopted when the spraying of all sides and hole positions cannot be accurately controlled aiming at a template without model data.
The glue sprayed out when the inner side glue curtain and the outer side glue curtain are opened is overlapped to form a glue surface.
The inner side rubber curtains 5-12 respectively comprise rubber curtain bin pipes 5-8 and rubber curtain control pumps 5-15, rubber curtain rubber path pipelines 5-9 are vertically installed at the tops of the rubber curtain bin pipes 5-8 and communicated with the rubber curtain bin pipes and the unit amount rubber tanks, rubber curtain water/gas path pipelines 5-10 which incline upwards are installed at the middle lower parts of the rubber curtain bin pipes 5-8 and communicated with the air source air compressor parts and the circulating cleaning part pipelines in the auxiliary parts. The lower parts of the rubber curtain bin pipes 5-8 are communicated with rubber curtain heads 5-7; the rubber curtain head adopts a gap structure, so that emulsion coating with large surface tension can form a uniform rubber curtain surface conveniently, and the short line condition can not occur. The inner side rubber curtain and the outer side rubber curtain can be respectively controlled by the rubber curtain control pump, and control factors at least comprise start-stop time, pressure intensity and speed.
The glue spraying head assembly comprises a horizontal glue spraying head 5-1, a longitudinal glue spraying head 5-2 and a hole site glue spraying head 5-3, wherein the horizontal glue spraying head 5-1, the longitudinal glue spraying head 5-2 and the hole site glue spraying head 5-3 are respectively connected with a glue spraying head control pump 5-16, a spray head glue path pipeline 5-5 and a glue spraying head water/gas path pipeline 5-6; the glue spraying head control pump is designed in a multi-path branch control structure, can respectively control horizontal, longitudinal and hole position glue spraying heads, can perform group control on each spray head, and control factors at least comprise start-stop time, pressure and speed. The tail end of the glue spraying head adopts a porous umbrella-shaped nozzle mouth 5-22 or a flat gap nozzle mouth 5-24, and finally what kind of structure is adopted can be finally determined according to actual test results. The two glue spraying nozzle structures are adjusted according to control parameters, so that different conical body surfaces or rectangular body surfaces can be formed.
A group of horizontal glue spraying heads 5-1 are mounted on a cross beam, the cross beam is mounted on a first moving screw rod capable of vertically moving up and down, the horizontal glue spraying heads 5-1 move left and right along the x axis of a horizontal coordinate, the number of the glue spraying heads in each group is preferably equal to that the spraying surfaces of the nozzle nozzles are overlapped to form an even covering surface, and the glue spraying heads can be finally determined according to actual test results.
The longitudinal glue spraying head 5-2 is arranged on a longitudinally movable moving screw rod II;
the hole site glue spraying heads 5-3 are arranged in double rows, 2 hole site glue spraying heads are arranged in each row, and the hole site glue spraying heads are all arranged on a moving screw rod III which can transversely move horizontally;
the first moving screw rod, the second moving screw rod and the third moving screw rod are driven by servo motors 3-3;
in conclusion, all the moving screw rods are driven by the servo motor and can drive the glue spraying head to accurately move to a required space coordinate position according to a corresponding control instruction.
Example 9:
according to the multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine of the embodiment 8, the clamping rubber roller assembly comprises a horizontal clamping rubber roller 5-18 and a longitudinal clamping rubber roller 5-17, the horizontal clamping rubber roller 5-18 is installed behind the horizontal glue spraying head 5-1, and the longitudinal clamping rubber roller 5-17 is installed behind the longitudinal glue spraying head 5-2; the horizontal clamping rubber rollers 5-18 and the longitudinal clamping rubber rollers 5-17 are arranged on the movable screw rod capable of controlling movement, the horizontal clamping rubber rollers can move left and right along a horizontal coordinate X axis and mainly act on the front side and the rear side of the processing template correspondingly, the longitudinal clamping rubber rollers can move along the horizontal coordinate X axis relatively and centrally so as to adapt to templates with different sizes and specifications and mainly act on two side surfaces of the processing template correspondingly, and the function of the longitudinal clamping rubber rollers is to uniformly compact and paint the rubber coating on the corresponding painting edges.
The longitudinal glue spraying head 5-2 and the longitudinal clamping rubber roll 5-17 are connected with a servo rotating shaft I5-19 and a servo rotating shaft II together in a constant relative position, the servo rotating shaft II is installed on a servo rotating shaft base, and the servo rotating shaft base is fixed on the machine rack 1.
Example 10:
according to the multifunctional intelligent numerical control building wood template gluing and edge bonding machine in embodiment 9, the main program algorithm of the industrial personal computer generates and converts the data of the template to be processed into the production control program, and the data is communicated with the PLC through a data line to send an instruction to the PLC. In the intelligent control of the integrated PLC controller, the moving screw 5-4, the rubber curtain control pump 5-15, the glue spraying head control pump 5-16, the longitudinal clamping rubber roller 5-17, the horizontal clamping rubber roller 5-18, the servo rotating shaft I5-19 and the servo rotating shaft II are precisely linked according to a set program to finish precise gluing and edge sealing of the notch and the drill hole of the template to be processed 2-5.
Example 11:
according to the multifunctional intelligent numerical control building wood template gluing and edge sealing machine of the embodiment 10, the template to be processed enters the hot air drying part under the action of the power guide roller, and the hot air drying part is composed of a heat conduction fan set 6-1, a horizontal heater 6-2, a vertical heater 6-3, a temperature sensor 6-5 and a shell 6-4. The start and stop, the temperature setting, the fan starting number, the rotating speed and the like of the horizontal and vertical heater are intelligently controlled by the integrated PLC according to a main control program.
Example 12:
according to the multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine in the embodiment 11, the formwork gluing and edge sealing machine takes a glue path circulation loop as a main loop, the cleaning liquid pipeline loop and the air source pipeline loop are communicated with a glue path, and the cleaning liquid pipeline 9-3 and the air pipeline are communicated and closed with the glue path through opening and closing of the corresponding air path valve 7-2, the one-way check valve I8-3 and the one-way check valve II 8-6, so that the functions of circulating high-pressure purging and pressurized air drying of the whole glue path loop are realized. The integrated PLC controller can control the actions of the circulating cleaning pump 9-2, the air source air compressor 7-1 and the circulating glue pump 8-4 according to specific set programs, control the opening and closing of the air path valve 7-2, the one-way check valve I8-3 and the one-way check valve II 8-6, and click a tab 'cleaning' in a title bar on the touch control screen to enter an operation interface for setting specific parameters.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a multi-functional intelligent numerical control building plank sheathing rubber coating bag sealer which characterized in that includes: machine rack (1), numerical control part (11), the machine rack on install auxiliary positioning part (2), conduction power part (3), dust removal sweep and inhale part (4), rubber coating edge sealing part (5), hot air drying part (6) in order, rubber coating edge sealing part be connected with air supply power part (7), supply to glue circulation part (8), circulation cleaning part (9) respectively, supply to glue circulation part and join in marriage and glue stirring part (10) and be connected.
2. The multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine as claimed in claim 1, wherein the auxiliary positioning component (2) comprises a clamping hand wheel (2-1), a guide clamping plate (2-2), an auxiliary workbench (2-3) and a group of infrared sensors (2-4), wherein the infrared sensors (2-4) are respectively arranged on the machine rack (1) as required;
the auxiliary workbench (2-3) is arranged and is fixedly, centrally and equidistantly connected with the top end of the machine rack (1);
the guide clamping plate (2-2) is installed on the auxiliary workbench, one end of the guide clamping plate (2-2) is a fixed end, and the other end of the guide clamping plate is a movable end;
the clamping hand wheel (2-1) is installed on one side of the auxiliary workbench, the clamping hand wheel (2-1) is connected with the other end of the guide clamping plate (2-2) through a transmission mechanism, the clamping hand wheel (2-1) is shaken, and the guide clamping plate (2-2) can move horizontally.
3. The multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine as claimed in claim 1, wherein the power conducting component (3) comprises a power guide roller assembly and a guide wheel assembly, the power guide roller assembly comprises 2 power guide rollers (3-1) arranged up and down, 2 power guide rollers (3-1) are used, the guide wheel assembly comprises 2 guide wheels (3-2) arranged up and down, and 2 guide wheels (3-2) are used in combination;
the power guide roller (3-1) and the guide wheel (3-2) which are positioned above are arranged on an upper spring bracket (3-4), and the power guide roller (3-1) and the guide wheel (3-2) which are positioned above are arranged on a lower spring support (3-5);
the lower spring supports (3-5) are arranged on the machine rack, and the horizontal center lines of the lower spring supports (3-5) are arranged at the same horizontal height;
the spring upper support (3-4) upper portion is connected with power cylinder (3-6), spring upper support (3-4) lower part is connected with upper portion axle (3-9), power cylinder (3-6) open and shut and are controlled by control solenoid valve (3-7) break-make high-pressure gas, control solenoid valve be connected with the trachea, be located the lower part power deflector roll (3-1) lower part axle (3-10) are connected with servo motor (3-3).
4. The multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine as claimed in claim 1, wherein the dust removal sweeping and sucking component (4) comprises a casing upper cover (4-1) and a casing lower cover (4-5), an upper brush curtain (4-2), a dust suction fan (4-3) and a lower brush curtain (4-4) are installed between the casing upper cover (4-1) and the casing lower cover (4-5), and the casing lower cover (4-5) is connected with a dust suction recoverer (4-7) through a dust removal pipeline (4-6).
5. The multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine as claimed in claim 1, wherein the gluing and edge sealing component (5) comprises an upper gluing bin shell and a lower gluing bin shell, a gluing and edge sealing main machine, a clamping glue roller assembly, an outer side scraper (5-13) and an inner side scraper (5-14) are arranged between the upper gluing bin shell and the lower gluing bin shell, and an auxiliary temperature control device is arranged in the upper gluing bin shell;
the glue spreading bin main machine comprises an outer glue curtain (5-11) and an inner glue curtain (5-12), the outer glue curtain (5-11) is longer than the inner glue curtain (5-12), the outer glue curtain (5-11) and the inner glue curtain (5-12) respectively comprise a glue curtain bin pipe (5-8) and a glue curtain control pump (5-15), a glue curtain glue path pipeline (5-9) is vertically installed at the top of the glue curtain bin pipe (5-8), a glue curtain water/gas path pipeline (5-10) inclining upwards is installed at the middle lower part of the glue curtain bin pipe (5-8), and the lower part of the glue curtain bin pipe (5-8) is communicated with a glue head (5-7);
the glue spraying head assembly comprises a horizontal glue spraying head (5-1), a longitudinal glue spraying head (5-2) and a hole site glue spraying head (5-3), wherein the horizontal glue spraying head (5-1), the longitudinal glue spraying head (5-2) and the hole site glue spraying head (5-3) are connected with a glue spraying head control pump (5-16), a spray head glue path pipeline (5-5) and a glue spraying head water/gas path pipeline (5-6) respectively;
the group of horizontal glue spraying heads (5-1) are arranged on a cross beam, the cross beam is arranged on a first moving screw rod capable of vertically moving up and down, and the horizontal glue spraying heads (5-1) move left and right along the x axis of a horizontal coordinate;
the longitudinal glue spraying head (5-2) is arranged on a second longitudinally movable moving screw rod;
the hole site glue spraying heads (5-3) are arranged in double rows, 2 hole site glue spraying heads (5-3) are arranged in each row, and the hole site glue spraying heads are all arranged on a moving screw rod III which can transversely move horizontally;
the first moving screw rod, the second moving screw rod and the third moving screw rod are driven by servo motors (3-3);
the clamping rubber roller assembly comprises a horizontal clamping rubber roller (5-18) and a longitudinal clamping rubber roller (5-17), wherein the horizontal clamping rubber roller (5-18) is installed behind the horizontal glue spraying head (5-1), and the longitudinal clamping rubber roller (5-17) is installed behind the longitudinal glue spraying head (5-2);
and 2, the relative positions of the longitudinal glue spraying head (5-2) and the longitudinal clamping rubber roll (5-17) are unchanged and are respectively connected with a servo rotating shaft I (5-19) and a servo rotating shaft II, the servo rotating shaft I (5-19) and the servo rotating shaft II are installed on a servo rotating shaft base, and the servo rotating shaft base is fixed on the machine rack (1).
6. The multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine as claimed in claim 1, wherein the hot air drying component (6) comprises a heat conduction fan set (6-1), the heat conduction fan set (6-1) is installed at the top of the inner side of the shell (6-4), a horizontal heater (6-2) is installed below the heat conduction fan set (6-1), a vertical heater (6-3) is installed at the vertical face of the inner side of the shell (6-4), and a set of temperature sensors (6-5) is further installed inside the shell (6-4).
7. The multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine as claimed in claim 5, wherein the air source power component (7) is composed of an air source air compressor (7-1), an oil-water separator valve and an air path pipeline, the air source air compressor is connected with a rubber curtain bin pipe (5-8) through the rubber curtain water/air path pipeline (5-10), and the air source air compressor is connected with a horizontal rubber spray head (5-1), a longitudinal rubber spray head (5-2) and a hole site rubber spray head (5-3) through the rubber spray head water/air path pipeline (5-6).
8. The multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine as claimed in claim 1, wherein the glue supply circulating component (8) comprises a unit amount glue tank (8-1), a quantitative metering pump (8-2) is installed between the unit amount glue tank (8-1) and a circulating pipeline (8-5), a circulating glue pump (8-4) is installed on the circulating pipeline (8-5), and a one-way check valve I (8-3) and a one-way check valve II (8-6) are respectively installed at the interface of the circulating pipeline (8-5);
the unit amount glue tank (8-1) is communicated with the glue curtain bin pipe (5-8) through a glue curtain glue pipeline (5-9).
9. The multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine as claimed in claim 1, wherein the circulating cleaning part (9) is composed of a cleaning solution machine (9-1), a circulating cleaning pump (9-2), a cleaning pipeline (9-3) and a sewage disposal device;
the rubber curtain bin pipe (5-8) is communicated with the circulating cleaning component through a rubber curtain water/gas circuit pipeline (5-10);
the horizontal glue spraying head (5-1), the longitudinal glue spraying head (5-2) and the hole site glue spraying head (5-3) are communicated with the circulating cleaning component through the glue spraying head water/gas pipeline (5-6).
10. The multifunctional intelligent numerical control building wood formwork gluing and edge sealing machine as claimed in claim 8, wherein the glue mixing and stirring component (10) comprises a component A glue tank (10-1) and a component B glue tank (10-2), the component A glue tank (10-1) is connected with a first quantitative metering pump (10-4) through a pipeline, the component B glue tank (10-2) is connected with a second quantitative metering pump (10-3) through a pipeline, the first quantitative metering pump (10-4) and the second quantitative metering pump (10-3) are connected with a mixing tank (10-5), a mixing stirrer (10-6) is installed at the central bottom of the mixing tank (10-5), the mixing stirrer (10-6) is driven by a direct current motor (10-7), and the mixing tank (10-5) is connected with a single glue supply circulating component (8) through a glue path pipeline Is connected with the first check valve (8-3) and the second one-way check valve (8-6).
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CN114161543A (en) * | 2021-09-08 | 2022-03-11 | 北京哈工灵动智能科技有限公司 | Multifunctional intelligent numerical control building wood formwork gluing edge banding machine |
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CN114161543A (en) * | 2021-09-08 | 2022-03-11 | 北京哈工灵动智能科技有限公司 | Multifunctional intelligent numerical control building wood formwork gluing edge banding machine |
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