CN216325074U - Steel ladle pouring equipment - Google Patents
Steel ladle pouring equipment Download PDFInfo
- Publication number
- CN216325074U CN216325074U CN202122954855.6U CN202122954855U CN216325074U CN 216325074 U CN216325074 U CN 216325074U CN 202122954855 U CN202122954855 U CN 202122954855U CN 216325074 U CN216325074 U CN 216325074U
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- Prior art keywords
- pouring
- track
- ladle
- support
- climbing
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 36
- 239000010959 steel Substances 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 108
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 230000009194 climbing Effects 0.000 claims abstract description 36
- 238000003756 stirring Methods 0.000 claims abstract description 34
- 238000005266 casting Methods 0.000 claims description 14
- 238000005253 cladding Methods 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model relates to the field of pouring equipment, in particular to steel ladle pouring equipment, which comprises a bracket, a feeding mechanism arranged on one side of the bracket, a stirring mechanism fixedly arranged on the bracket, a pouring mechanism arranged below the bracket and a material conveying mechanism moving between the stirring mechanism and the pouring mechanism, wherein the stirring mechanism is arranged on the lower side of the bracket; the feeding mechanism comprises a climbing slideway obliquely arranged on the bracket and a feeding climbing bucket moving on the climbing slideway; the stirring mechanism is arranged below the top of the climbing slideway; the material conveying mechanism comprises a material conveying vehicle track and a material conveying vehicle moving on the material conveying vehicle track. The ladle pouring equipment has the functions of automatic feeding, fixed-point pouring of the material transporting vehicle and semi-automatic lifting of the track of the material transporting vehicle, and is simple to operate, convenient to use, high in production efficiency and low in labor cost.
Description
Technical Field
The utility model relates to the field of pouring equipment, in particular to steel ladle pouring equipment.
Background
At present, the permanent layer pouring of the steel ladle and the full material ladle pouring of the steel ladle mostly adopt a manual operation mode, namely, a stirrer is placed on the edge of a ladle pit, the stirred pouring material is manually poured between a mould and a cladding (permanent layer) along the edge of the mould (or a brick is used for replacing the mould), a vibrating rod is inserted to start a vibrating motor to compact the pouring material so as to meet the use requirement. In the current pouring mode, a stirrer cannot move, raw materials added in the stirrer need to be assisted by a crown block or a forklift, the stirred castable is placed in a ladle, the crown block is needed to assist and evacuate personnel in the ladle in advance, the stirred castable is placed in the middle of a ladle tire, and then a manual tool is used for injecting the castable into the middle of the ladle tire and the ladle.
The specific production flow is as follows:
1. firstly, placing a steel ladle into a ladle pit for waiting;
2. fully preparing personnel and materials, and then pouring and knotting the ladle bottom;
3. after the ladle bottom permanent layer is solidified, the ladle tire is put down to adjust the distance between the ladle tire and the steel shell;
4. pouring a permanent layer of the ladle wall;
5. the stirring machine is fixed outside the ladle pit and has a certain height, materials are stacked near the stirring machine, raw materials in each pot are manually added into the stirring machine or assisted by a crown block, the stirring machine is opened, water pouring materials are added to a certain degree, the stirred pouring materials are placed into a container, the container is placed on a ladle tire by the crown block or manually, the pouring materials on the ladle tire are manually poured between the ladle tire and a ladle shell in point-to-point uniform mode, and a vibrating rod is used for vibration molding;
6. and after the pouring is finished, curing and solidifying the pouring material, and pulling out the ladle tire.
The above production process has the following problems:
1. most of the production process needs manual operation, and the production efficiency is low;
2. production links are multiple, all links can not be synchronously performed, mutual waiting is needed, and production is time-consuming;
3. the pouring accuracy is low, the waste of the pouring material is easily caused, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems in the background art, the utility model aims to provide the steel ladle pouring equipment which has the functions of automatic feeding, fixed-point pouring of a material transporting vehicle and semi-automatic lifting of a track of the material transporting vehicle, and is simple to operate and convenient to use, high in production efficiency and low in labor cost. .
In order to solve the problems in the background art, the utility model adopts the following technical scheme:
a ladle pouring device comprises a bracket, a feeding mechanism arranged on one side of the bracket, a stirring mechanism fixedly arranged on the bracket, a pouring mechanism arranged below the bracket, and a material conveying mechanism moving between the stirring mechanism and the pouring mechanism; the feeding mechanism comprises a climbing slideway obliquely arranged on the bracket and a feeding climbing bucket moving on the climbing slideway; the stirring mechanism is arranged below the top of the climbing slideway; the material conveying mechanism comprises a material conveying vehicle track and a material conveying vehicle moving on the material conveying vehicle track.
Further, the material transporting vehicle track comprises a movable track hinged on the support and a support track fixedly arranged on the support, the movable track is movably arranged above the pouring mechanism, the support track is arranged below the stirring mechanism, the movable track is horizontally arranged in the working stage of the ladle pouring equipment, a gap is reserved between the movable track and the support track, and a connecting guide rail is detachably arranged in the gap.
Further, the pouring mechanism comprises a shell and a ladle tire arranged inside the shell, and a space formed between the shell and the ladle tire is a pouring area.
Further, a material blocking enclosing wall is arranged above the cladding shell and is enclosed outside the cladding tire.
Furthermore, a material scattering device is arranged above the bag tire, and the material scattering device is of a conical structure.
Further, the lower side of the material transporting vehicle is provided with a discharge door.
Furthermore, the feeding mechanism also comprises a feeding material lifting machine, and the feeding material lifting machine drives the feeding climbing bucket to move on the climbing slideway.
The material conveying mechanism further comprises a slow-motion winch and a traction steel wire rope, the slow-motion winch is fixedly arranged on the support, and the slow-motion winch drives the movable rail to rotate and the material conveying vehicle to move through the traction steel wire rope; the first end of the traction steel wire rope is fixedly connected with the slow-motion winch, the second end of the traction steel wire rope is fixedly connected with the material transporting vehicle in the working stage of the ladle pouring equipment, and the second end of the traction steel wire rope is fixedly connected with the free end of the movable track in the preparation stage and the completion stage of the ladle pouring equipment.
Furthermore, the support is also provided with a portal frame, the upper end of the portal frame is provided with a pulley block, and the path of the traction steel wire rope passes through the pulley block.
Compared with the prior art, the utility model has the beneficial effects that:
1) the simple mechanism for pouring the steel ladle has the functions of automatic feeding, fixed-point pouring of the material transporting vehicle and semi-automatic lifting of the track of the material transporting vehicle, and is simple to operate, convenient to use, high in production efficiency and low in labor cost.
2) The utility model adopts the feeding climbing bucket to feed materials simply, conveniently, quickly, firmly and reliably.
3) The utility model is provided with the material transporting vehicle, and the position of the material transporting vehicle is adjustable, so that the pouring position is more accurate and controllable.
4) The movable track can semi-automatically control rotation, so that the quick switching between the working state and the non-working state of the ladle pouring equipment is realized, and the working efficiency is improved.
5) The feeding process, the stirring process and the pouring process can be simultaneously carried out, so that the time interval of two times of pouring is reduced, the waiting time is reduced, and the working efficiency and the quality of finished products are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of a ladle casting apparatus in an operating stage according to the present invention;
FIG. 2 is an enlarged view of part A of FIG. 1;
fig. 3 is a schematic view of the overall structure of a preparation stage and a completion stage of a ladle pouring apparatus according to the present invention.
In the figure: 1-support, 2-feeding mechanism, 3-stirring mechanism, 4-pouring mechanism, 5-conveying mechanism, 11-portal frame, 12-special support, 13-pulley block, 21-climbing slideway, 22-feeding climbing hopper, 23-feeding hoister, 41-cladding, 42-cladding tire, 43-pouring area, 44-material blocking enclosure, 45-balk cargo device, 51-conveying vehicle track, 52-conveying vehicle, 53-slow-motion hoister, 54-traction steel wire rope, 511-movable track, 512-support track, 513-connecting guide rail and 521-discharging door.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model is discussed in detail below with reference to figures 1 to 3 and specific embodiments:
the utility model discloses a ladle pouring device, which comprises a bracket 1, a feeding mechanism 2 arranged on one side of the bracket 1, a stirring mechanism 3 fixedly arranged on the bracket 1, a pouring mechanism 4 arranged below the bracket 1, and a material conveying mechanism 5 moving between the stirring mechanism 3 and the pouring mechanism 4, wherein the stirring mechanism 3 is arranged on the lower side of the bracket 1; the feeding mechanism 2 conveys the casting material to the stirring mechanism 3, the stirring mechanism 3 fully and uniformly stirs the casting material, and then the casting material is conveyed to the position above the casting mechanism 4 through the conveying mechanism 5 and poured into the casting mechanism 4 to finish casting. The feeding mechanism 2 comprises a climbing slideway 21 which is obliquely arranged on the bracket 1 and a feeding climbing bucket 22 which moves on the climbing slideway 21; the climbing slide 21 is arranged obliquely, and the material loading climbing bucket 22 is filled with pouring materials from the bottom of the climbing slide 21 and moves upwards to the top of the climbing slide 21 along the climbing slide 21. The stirring mechanism 3 is arranged below the top of the climbing slideway 21; when the feeding climbing bucket 22 moves to the feeding position above the stirring mechanism 3 on the top of the climbing slideway 21, the feeding climbing bucket 22 can just pour the loaded pouring material into the stirring mechanism 3 for stirring. The material conveying mechanism 5 comprises a material conveying vehicle track 51 and a material conveying vehicle 52 moving on the material conveying vehicle track 51; the trolley track 51 is arranged between the stirring mechanism 3 and the pouring mechanism 4, after the pouring material is stirred in the stirring mechanism 3, the pouring material is placed into the trolley 52, the trolley 52 transports the pouring material to move to the position above the pouring mechanism 4 on the trolley track 51, the position of the trolley 52 can be adjusted on the trolley track 51, accurate positioning is achieved above the pouring mechanism 4, and the pouring position is enabled to be more accurate and controllable.
Further, the material transporting vehicle track 51 comprises a movable track 511 hinged on the support 1 and a support track 512 fixedly arranged on the support 1, the movable track 511 is movably arranged above the pouring mechanism 4, the support track 512 is arranged below the stirring mechanism 3, the movable track 511 is horizontally arranged in the working stage of the ladle pouring equipment, a gap is reserved between the horizontally arranged movable track 511 and the support track 512, and a connecting guide rail 513 is detachably arranged in the gap; the movable rail 511 is obliquely or vertically placed upwards in the preparation stage and the completion stage of the ladle pouring equipment, and a space is reserved above the pouring equipment, so that the pouring equipment can be conveniently operated; one end of the movable rail 511 is hinged on the bracket 1, the free end of the other end rotates up and down, when the free end of the movable rail 511 needs to rotate upwards, the connecting guide rail 513 is removed, and the gap between the movable guide rail and the bracket rail 512 enables the movable guide rail to rotate upwards. Specifically, the bracket 1 is provided with a special bracket 12, the special bracket 12 is arranged below the movable rail 511, the movable rail 511 is hinged with the special bracket 12, and the special bracket 12 is used for supporting and connecting the movable rail 511.
Further, the casting mechanism 4 comprises an envelope 41 and a ladle tire 42 arranged inside the envelope 41, and a space formed between the envelope 41 and the ladle tire 42 is a casting area 43; during pouring, the pouring material falls into the pouring area 43 to obtain a required heat-insulating lining layer made of the ladle refractory material; the shape and configuration of the containment shell 41 and the ladle tyre 42 are arranged according to the requirements of a particular ladle. Specifically, the pouring mechanism 4 further includes a vibrating rod for vibrating and molding the pouring material in the pouring area 43.
Further, a material blocking enclosing wall 44 is arranged above the cladding 41, and the material blocking enclosing wall 44 encloses the outer side of the cladding tire 42; dam walls 44 are used to prevent the casting from flowing to the outside of the cladding 41.
Further, a material scattering device 45 is arranged above the packing tire 42, and the material scattering device 45 is of a conical structure; the pouring direction of the pouring material is adjusted, the pouring material poured from the material conveying vehicle 52 is uniformly distributed around and falls into the pouring area 43, and the heat-insulating lining layer of the ladle refractory material is formed.
Further, a discharge door 521 is arranged on the lower side of the material transporting vehicle 52; the discharge gate 521 is used for controlling the placement and the placement of the castable in the material transporting vehicle 52, when the material transporting vehicle 52 moves, the discharge gate 521 is closed, the castable is placed in the material transporting vehicle 52, when the material transporting vehicle 52 moves above the pouring mechanism 4 to prepare for discharging, the discharge gate 521 is opened, and the castable is placed in the pouring mechanism 4.
Further, the feeding mechanism 2 further comprises a feeding winch 23, and the feeding winch 23 drives the feeding climbing bucket 22 to move on the climbing slideway 21; specifically, the material feeding winch 23 may be fixedly installed on the bracket 1 near the climbing rail, or may be fixedly installed on the bracket 1 near the climbing rail, so as to facilitate control of the material feeding hopper 22.
Further, the material transporting mechanism 5 further comprises a slow-motion winch 53 and a traction steel wire rope 54, the slow-motion winch 53 is fixedly installed on the support 1, and the slow-motion winch 53 drives the movable rail 511 to rotate and the material transporting vehicle 52 to move through the traction steel wire rope 54; a first end of a traction steel wire rope 54 is fixedly connected with the slow-motion winch 53, a second end of the traction steel wire rope 54 is fixedly connected with the material conveying vehicle 52 in the working stage of the ladle pouring equipment, and a second end of the traction steel wire rope 54 is fixedly connected with the free end of the movable rail 511 in the preparation stage and the completion stage of the ladle pouring equipment; in the working stage of the ladle pouring equipment, the traction steel wire rope 54 drives the material transporting vehicle 52 to move on the movable track 511; in the preparation stage and the completion stage of the ladle pouring equipment, the free end of the movable rail 511 is driven by the traction steel wire rope 54 to move up and down, when the preparation starts to work, the movable rail 511 is driven by the traction steel wire rope 54 to be horizontally placed, and after the work is completed, the movable rail 511 is driven by the traction steel wire rope 54 to be obliquely or vertically placed.
Further, the bracket 1 is also provided with a portal frame 11, the upper end of the portal frame 11 is provided with a pulley block 13, and the path of the traction steel wire rope 54 passes through the pulley block 13; the free end of the movable rail 511 and the slow-motion winch 53 are arranged on two sides of the portal frame 11, and the traction steel wire rope 54 bypasses the pulley block 13 to conveniently realize the control of the free end of the movable rail 511. Preferably, during the preparation stage and the completion stage of the ladle pouring device, the movable rail 511 is vertically placed and fixed with the portal frame 11, a locking device is arranged on the portal frame 11, and the movable rail 511 is fixed with the portal frame 11 through the locking device.
The ladle pouring equipment provided by the utility model has the working principle that:
a ladle pouring preparation stage: unlocking a locking device between the movable rail 511 and the portal frame 11, starting the slow-motion winch 53 to place the movable rail 511 to a horizontal position, and placing the connecting guide rail 513 in a gap between the movable rail 511 and the support rail 512 to communicate the movable rail 511 with the support rail 512; then the second end of the hauling cable 54 is released from the free end of the movable track 511 and is fixedly connected to the material transporting vehicle 52; the material scattering device 45 is fixedly arranged above the packing tire 42, and the material blocking enclosing wall 44 is fixedly arranged above the packing shell 41.
And (3) ladle pouring working stage: adding the casting material into the feeding climbing bucket 22, starting the feeding material hoister 23 to drive the feeding climbing bucket 22 to climb to a feeding position, and pouring the casting material into the stirring mechanism 3; starting the stirrer to fully stir the castable, and putting the castable into a material conveying trolley 52 at the lower end of the stirrer after uniform stirring; starting a slow-motion winch 53 to pull the material conveying vehicle 52 to the upper part of the material scattering device 45 of the pouring mechanism 4 through a traction steel wire rope 54; the pouring material uniformly falls into the pouring area 43 by adjusting the relative positions of the material conveying trolley 52 and the material scattering device 45, and is formed by vibration through a vibrating rod; after the material conveying vehicle 52 finishes discharging, the slow-motion winch 53 pulls the material conveying vehicle 52 to return to the lower part of the stirrer to wait for next material receiving; the above process is repeated until the castable in the stirring mechanism 3 meets the use requirement.
And (3) completing the ladle pouring: the second end of the hauling cable 54 is fixedly disconnected with the material transporting vehicle 52 and fixedly connected to the free end of the movable rail 511; taking out the connecting guide rail 513, starting the slow-motion winch 53 to pull up the free end of the movable rail 511 through the traction steel wire rope 54, and fixing the movable rail to the portal frame 11 through the locking device; the fixation between the material blocking enclosing wall 44 and the cladding 41 is released, and the material blocking enclosing wall 44 is taken down; the fixing between the dispenser 45 and the bag tire 42 is released, and the dispenser 45 is removed.
In the present invention, unless specified to the contrary, use of the terms of orientation such as "upper, lower, top, bottom" or the like, generally refer to the orientation as shown in the drawings, or to the component itself in a vertical, perpendicular, or gravitational orientation; likewise, for ease of understanding and description, "inner and outer" refer to the inner and outer relative to the profile of the components themselves, but the above directional words are not intended to limit the utility model.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise, and it should be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of features, steps, operations, devices, components, and/or combinations thereof.
The present invention has been further described with reference to specific embodiments, but it should be understood that the detailed description should not be construed as limiting the spirit and scope of the present invention, and various modifications made to the above-described embodiments by those of ordinary skill in the art after reading this specification are within the scope of the present invention.
Claims (9)
1. The utility model provides a ladle pouring equipment, includes the support, set up the feeding mechanism of support one side, fixed mounting are in rabbling mechanism on the support, set up the casting machine constructs below the support, and the stirring mechanism with the fortune material mechanism that removes between the casting machine constructs, its characterized in that:
the feeding mechanism comprises a climbing slideway obliquely arranged on the bracket and a feeding climbing bucket moving on the climbing slideway;
the stirring mechanism is arranged below the top of the climbing slideway;
the material conveying mechanism comprises a material conveying vehicle track and a material conveying vehicle moving on the material conveying vehicle track.
2. The ladle pouring device according to claim 1, wherein: the material transporting vehicle track comprises a movable track hinged on the support and a support track fixedly arranged on the support, the movable track is movably arranged above the pouring mechanism, the support track is arranged below the stirring mechanism, the movable track is horizontally arranged in the working stage of the ladle pouring equipment, a gap is reserved between the horizontally arranged movable track and the support track, and a connecting guide rail is detachably arranged in the gap.
3. The ladle pouring device according to claim 1, wherein: the pouring mechanism comprises a cladding and a packing tire arranged inside the cladding, and a space formed between the cladding and the packing tire is a pouring area.
4. The ladle pouring device according to claim 3, wherein: a material blocking enclosing wall is arranged above the cladding shell and is enclosed outside the cladding tire.
5. The ladle pouring device according to claim 4, wherein: a material scattering device is arranged above the wrapping tire and is of a conical structure.
6. The ladle pouring device according to claim 1, wherein: and a discharge door is arranged at the lower side of the material transporting vehicle.
7. The ladle pouring device according to claim 1, wherein: the feeding mechanism further comprises a material feeding and raising machine, and the material feeding and raising machine drives the material feeding climbing bucket to move on the climbing slideway.
8. The ladle pouring device according to claim 2, wherein: the material conveying mechanism further comprises a slow-motion winch and a traction steel wire rope, the slow-motion winch is fixedly installed on the support and drives the movable rail to rotate and the material conveying vehicle to move through the traction steel wire rope; the first end of the traction steel wire rope is fixedly connected with the slow-motion winch, the second end of the traction steel wire rope is fixedly connected with the material conveying vehicle in the working stage of the ladle pouring equipment, and the second end of the traction steel wire rope is fixedly connected with the free end of the movable track in the preparation stage and the completion stage of the ladle pouring equipment.
9. The ladle pouring device according to claim 8, wherein: the support is further provided with a portal frame, a pulley block is arranged at the upper end of the portal frame, and the path of the traction steel wire rope passes through the pulley block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122954855.6U CN216325074U (en) | 2021-11-29 | 2021-11-29 | Steel ladle pouring equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122954855.6U CN216325074U (en) | 2021-11-29 | 2021-11-29 | Steel ladle pouring equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216325074U true CN216325074U (en) | 2022-04-19 |
Family
ID=81155858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122954855.6U Active CN216325074U (en) | 2021-11-29 | 2021-11-29 | Steel ladle pouring equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216325074U (en) |
-
2021
- 2021-11-29 CN CN202122954855.6U patent/CN216325074U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A ladle pouring equipment Effective date of registration: 20230712 Granted publication date: 20220419 Pledgee: Bank of Communications Ltd. Tangshan branch Pledgor: Hebei Guoliang New Material Co.,Ltd. Registration number: Y2023980048279 |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No. 35 Beihuan Road, Kaiping District, Tangshan City, Hebei Province, 063000 Patentee after: Hebei Guoliang New Material Co.,Ltd. Country or region after: China Address before: 063000 east side of Zhaozhuang village, Kaiping District, Tangshan City, Hebei Province Patentee before: Hebei Guoliang New Material Co.,Ltd. Country or region before: China |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20220419 Pledgee: Bank of Communications Ltd. Tangshan branch Pledgor: Hebei Guoliang New Material Co.,Ltd. Registration number: Y2023980048279 |