CN216324975U - Automatic molding line for alkali phenolic resin sand - Google Patents
Automatic molding line for alkali phenolic resin sand Download PDFInfo
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- CN216324975U CN216324975U CN202122630436.7U CN202122630436U CN216324975U CN 216324975 U CN216324975 U CN 216324975U CN 202122630436 U CN202122630436 U CN 202122630436U CN 216324975 U CN216324975 U CN 216324975U
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Abstract
The utility model relates to an automatic molding line for alkali phenolic resin sand, which comprises a molding section and a stripping section which are sequentially and continuously arranged from front to back, wherein the molding section comprises a roller conveyor belt A, the front section of the roller conveyor belt A is a preparation station, the middle section of the roller conveyor belt A is a molding compaction station, and the tail section of the roller conveyor belt A is a hardening station. The utility model has the following beneficial effects: according to the automatic molding line for the alkali phenolic resin sand, the molds can be molded in the continuous transportation process on the conveying line track, so that the cost is saved, auxiliary machines are reduced, the equipment structure is simplified, and the production efficiency and reliability are improved.
Description
Technical Field
The utility model relates to an automatic molding line of alkali phenolic resin sand, belonging to the technical field of sand casting.
Background
When metal parts are cast, a mold made of molding sand is one of indispensable tools for foundry workers, and the mold made of molding sand has good reusability, so that the preferred material for mold casting is always completed in the metal casting industry. After the mold is manufactured, a worker usually needs to transport the mold from the sand molding machine to the next processing step by a manual transport method, thereby increasing the labor intensity of the worker.
SUMMERY OF THE UTILITY MODEL
According to the defects in the prior art, the technical problems to be solved by the utility model are as follows: in order to solve one of the problems, an automatic molding line of alkali phenolic resin sand is provided.
The utility model relates to an automatic molding line of alkali phenolic resin sand, which is characterized in that: the modeling line comprises a modeling section and a stripping section which are sequentially and continuously arranged from front to back, the modeling section comprises a roller conveyor belt A, the front section of the roller conveyor belt A is a preparation station, the middle section of the roller conveyor belt A is a modeling compaction station, and the tail section of the roller conveyor belt A is a hardening station.
Preferably, the front side of the molding section is provided with a molding line mold replacing station, and the roller conveyor belt A receives the discharging of the molding line mold replacing station.
Preferably, the mold tapping station comprises a cast mold tapping apparatus on a roller conveyor a.
Preferably, the moulding line comprises a moulding section, a stripping section, a flow coating section, a lower core section and a box closing section which are sequentially arranged from front to back.
Preferably, the stripping section receives the discharge of the molding section, and the stripping section comprises a roller conveyor belt B, and is provided with a stripping station, a manual auxiliary loose piece taking and molding station.
Preferably, the flow coating section is used for receiving the discharge of the stripping section, the flow coating section comprises a roller conveyor belt C, and the roller conveyor belt C is sequentially provided with a surface drying furnace, a flow coating station, a manual coating station and an ignition station from front to back.
Preferably, the lower core section receives the discharged material of the flow coating section, and the lower core section comprises two roller conveyor belts D, wherein the two roller conveyor belts D are respectively provided with an upper core section and a lower core section.
Preferably, the box closing section receives the discharge of the lower core section, the box closing section comprises a roller conveyor belt E, and a box closing area is arranged on the roller conveyor belt E.
Preferably, the device further comprises a cooling three-dimensional storage area, and the cooling three-dimensional storage area is used for receiving the box closing section for discharging.
Preferably, the roller conveyor belt A and the roller conveyor belt B are parallel to each other, the first transfer vehicle receives the discharged materials of the roller conveyor belt A and transfers the discharged materials to the roller conveyor belt B, the second transfer vehicle receives the discharged materials of the roller conveyor belt B and transfers the discharged materials to the roller conveyor belt C, the third transfer vehicle receives the discharged materials of the roller conveyor belt C and transfers the discharged materials to the roller conveyor belt D, the fourth transfer vehicle receives the discharged materials of the roller conveyor belt D and transfers the discharged materials to the roller conveyor belt E, and the fifth transfer vehicle receives the discharged materials of the roller conveyor belt E and transfers the discharged materials to the cooling three-dimensional warehouse area.
Compared with the prior art, the utility model has the following beneficial effects:
according to the automatic molding line for the alkali phenolic resin sand, the molds can be molded in the continuous transportation process on the conveying line track, so that the cost is saved, auxiliary machines are reduced, the equipment structure is simplified, and the production efficiency and reliability are improved.
Drawings
In order to more clearly illustrate the detailed description of the utility model or the technical solutions in the prior art, the drawings that are needed in the detailed description of the utility model or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic structural diagram according to a first embodiment of the present invention;
FIG. 2 is a schematic structural view of a flow coating section of the present invention;
FIG. 3 is a schematic structural diagram according to a second embodiment of the present invention;
in the figure: 1. the molding and repairing device comprises a molding section 1.1, a roller conveyor belt A1.2, a preparation station 1.3, a molding and compacting station 1.4, a hardening station 2, a stripping section 2.1, a roller conveyor belt B2.2, a stripping station 2.3, a manual auxiliary loose piece taking and repairing station 3, a flow coating section 3.1, a roller conveyor belt C3.2, a surface drying furnace 3.3, a flow coating station 3.4, a manual coating station 3.5, an ignition station 4, a lower core section 4.1, a roller conveyor belt D5, a box closing section 5.1, a roller conveyor belt E5.2, a box closing area 6, a cooling three-dimensional storage area 7, a molding line mold replacing station 8 and a first transfer vehicle.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
the present invention is further illustrated by the following specific examples, which are not intended to limit the scope of the utility model, and any modifications, equivalents, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Example one
As shown in fig. 1-2, the automatic molding line for alkali phenolic resin sand includes a molding section 1 and a stripping section 2 which are sequentially and continuously arranged from front to back, the molding section 1 includes a roller conveyor a1.1, a front section of the roller conveyor a1.1 is a preparation station 1.2, a middle section of the roller conveyor a1.1 is a molding and jolt-ramming station 1.3, and a rear section of the roller conveyor a1.1 is a hardening station 1.4.
In the embodiment, a moulding line mould replacing station 7 is arranged at the front side of the moulding section 1, and the roller conveyor belt A1.1 receives the discharging of the moulding line mould replacing station 7; the molding tapping station 1.3 comprises a casting molding tapping device located on a roller conveyor a 1.1.
The second embodiment, referring to fig. 3, is different from the first embodiment in that: the molding line comprises a molding section 1, a drawing section 2, a flow coating section 3, a lower core section 4 and a box closing section 5 which are sequentially and continuously arranged from front to back; the stripping section 2 is used for receiving the discharge of the molding section 1, the stripping section 2 comprises a roller conveyor belt B2.1, and a stripping station 2.2 and a manual auxiliary loose piece taking and shaping station 2.3 are arranged on the stripping section 2; the flow coating section 3 is used for bearing the discharge of the die section 2, the flow coating section 3 comprises a roller conveyor belt C3.1, and the roller conveyor belt C3.1 is sequentially provided with a surface drying furnace 3.2, a flow coating station 3.3, a manual coating station 3.4 and an ignition station 3.5 from front to back; the lower core section 4 is used for receiving the discharge of the flow coating section 3, the lower core section 4 comprises two roller conveyor belts D4.1, and an upper-type lower core area and a lower-type lower core area are respectively arranged on the two roller conveyor belts D4.1; the box closing section 5 is used for receiving the discharge of the lower core section 4, the box closing section 5 comprises a roller conveyor belt E5.1, and a box closing area 5.2 is arranged on the roller conveyor belt E5.1; the device also comprises a cooling three-dimensional storage area 6, wherein the cooling three-dimensional storage area 6 is used for bearing joint box section 5 to discharge; the roller conveyor belt A1.1 and the roller conveyor belt B2.1 are parallel to each other, the first transfer vehicle 8 receives the roller conveyor belt A1.1 and transfers the discharged materials to the roller conveyor belt B2.1, the second transfer vehicle receives the roller conveyor belt B2.1 and transfers the discharged materials to the roller conveyor belt C3.1, the third transfer vehicle receives the roller conveyor belt C3.1 and transfers the discharged materials to the roller conveyor belt D4.1, the fourth transfer vehicle receives the roller conveyor belt D4.1 and transfers the discharged materials to the roller conveyor belt E5.1, and the fifth transfer vehicle receives the roller conveyor belt E5.1 and transfers the discharged materials to the cooling three-dimensional storage area 6.
The working principle of the utility model is as follows:
(1) through MES or order instruction input, the mould three-dimensional body can automatically take out the mould required by the order to the inlet and outlet of the mould three-dimensional warehouse through the stacker after receiving the instruction, and then automatically transfers the mould to the moulding line mould replacing station (2) through the AGV to clamp the mould.
(2) After the mold is clamped, the mold automatically enters preparation stations (5) to install risers, pouring systems, chills and the like. After the installation is finished, the mould automatically enters the moulding compaction stations (1) for moulding.
(3) After the molding is finished, the molded product automatically enters 10 hardening stations and is transferred to 1 automatic stripping station according to beat flow to be overturned and stripped, and after the molding is finished, the molded product is manually assisted to take out loose pieces and repair 2 molded products (if needed).
(4) Then automatically entering a surface drying furnace for pre-surface drying (2), and automatically entering a flow coating station for flow coating (1) after the strength reaches a certain degree. After the flow coating is finished, manual coating (1) is carried out (if necessary).
(5) After the flow coating is finished, automatically entering ignition stations (2) for automatically igniting and drying the sand mould surface coating; after the completion, the upper mold (5) and the lower mold (5) are separately stored by transferring to the lower core area by an automatic transfer trolley.
(6) And automatically entering a box assembling area to perform automatic box assembling after core feeding is finished, and transferring to a cooling three-dimensional warehouse by a transfer car to temporarily store after the core feeding is finished.
(7) During pouring, the corresponding sand mold is taken out from the cooling three-dimensional warehouse through a system instruction and automatically transferred to a sand mold baking area for hot air baking, and then the sand mold automatically enters a pouring area to wait for pouring after the hot air baking is finished.
(8) After the automatic pouring is finished, the poured sand mold is transferred to the cooling warehouse for cooling by a transfer trolley matched with a stacking machine of the cooling warehouse.
(9) After cooling, the sand shakeout machine is automatically transferred to a shaking shakeout area by a transfer vehicle and turned over to the shakeout machine by an automatic tipping machine to shake and shakeout.
(10) And after the falling sand is finished, the casting is clamped by the workpiece taking manipulator and is put into a through type catenary shot blasting machine for automatic shot blasting.
(11) And after the shot blasting is finished, the AGV transfers the work to a cutting and polishing area for carrying out a post-treatment process.
The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides an automatic molding line of alkali phenolic resin sand which characterized in that: the modeling line comprises a modeling section (1) and a stripping section (2) which are sequentially and continuously arranged from front to back, wherein the modeling section (1) comprises a roller conveyor belt A (1.1), the front section of the roller conveyor belt A (1.1) is a preparation station (1.2), the middle section of the roller conveyor belt A (1.1) is a modeling compaction station (1.3), and the tail section of the roller conveyor belt A (1.1) is a hardening station (1.4).
2. The automatic molding line of alkaline phenolic resin sand according to claim 1, characterized in that: the front side of the molding section (1) is provided with a molding line mold replacing station (7), and the roller conveyor belt A (1.1) receives the discharging of the molding line mold replacing station (7).
3. The automatic molding line of alkaline phenolic resin sand according to claim 2, characterized in that: the molding jolt station (1.3) comprises a casting molding jolt device located on a roller conveyor belt A (1.1).
4. The automatic molding line of alkaline phenolic resin sand according to claim 2, characterized in that: the molding line comprises a molding section (1), a stripping section (2), a flow coating section (3), a lower core section (4) and a box closing section (5) which are sequentially and continuously arranged from front to back.
5. The automatic molding line of alkaline phenolic resin sand according to claim 4, wherein: the demolding section (2) is used for receiving the discharge of the molding section (1), the demolding section (2) comprises a roller conveyor belt B (2.1), and a demolding station (2.2) and a manual auxiliary loose piece taking and molding station (2.3) are arranged on the demolding section.
6. The automatic molding line of alkaline phenolic resin sand according to claim 5, wherein: the flow coating section (3) is used for bearing the discharge of the die section (2), the flow coating section (3) comprises a roller conveyor belt C (3.1), and the roller conveyor belt C (3.1) is sequentially provided with a surface drying furnace (3.2), a flow coating station (3.3), a manual coating station (3.4) and an ignition station (3.5) from front to back.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122630436.7U CN216324975U (en) | 2021-10-30 | 2021-10-30 | Automatic molding line for alkali phenolic resin sand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122630436.7U CN216324975U (en) | 2021-10-30 | 2021-10-30 | Automatic molding line for alkali phenolic resin sand |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216324975U true CN216324975U (en) | 2022-04-19 |
Family
ID=81133693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122630436.7U Active CN216324975U (en) | 2021-10-30 | 2021-10-30 | Automatic molding line for alkali phenolic resin sand |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216324975U (en) |
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2021
- 2021-10-30 CN CN202122630436.7U patent/CN216324975U/en active Active
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