CN216324272U - Online monitoring equipment for wire drawing die - Google Patents
Online monitoring equipment for wire drawing die Download PDFInfo
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- CN216324272U CN216324272U CN202123017573.XU CN202123017573U CN216324272U CN 216324272 U CN216324272 U CN 216324272U CN 202123017573 U CN202123017573 U CN 202123017573U CN 216324272 U CN216324272 U CN 216324272U
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- fixedly connected
- wire drawing
- monitoring equipment
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Abstract
The utility model discloses online monitoring equipment for a wire drawing die, which comprises an installation box, wherein the upper surface of the installation box is fixedly connected with a workbench, the upper surface of the workbench is provided with a groove, the inner wall of the groove is lapped with a limiting block, the inner wall of the limiting block is fixedly connected with a pressure sensor, the upper surface of the pressure sensor is lapped with a die body, the inner wall of the die body is connected with a metal wire in a sliding manner, the upper surface of the workbench is respectively and fixedly connected with an electric telescopic rod and a display, the telescopic end of the electric telescopic rod is fixedly connected with a baffle, the surface of the electric telescopic rod is fixedly connected with an infrared sensor, and the lower surface of the workbench is fixedly connected with a control cabinet. This wire drawing mould on-line monitoring equipment, through setting up discharging pipe, light, miniature camera, infrared sensor, siren, signal adapter and central processing unit, the miniature camera in the discharging pipe can shoot the process of wire production and send the image to the display.
Description
Technical Field
The utility model relates to the technical field of wire drawing die monitoring, in particular to an online monitoring device for a wire drawing die.
Background
In metal press working, a tool that forces a metal through a die under an external force, compresses the cross-sectional area of the metal, and obtains the desired shape and size of the cross-sectional area is called a wire drawing die.
The wire drawing mould is at the in-process of production metal wire, the cracked condition of metal wire often can take place, consequently just need the staff to stand the production of monitoring the metal wire by the machine always, can increase staff's working strength like this, and the wire drawing mould is through long-time use, and the aperture on the wire drawing mould can the grow, and the aperture grow can lead to the metal wire of production unqualifiedly, and current apparatus for producing can not be timely remind the staff to change the wire drawing mould, consequently releases a wire drawing mould on-line monitoring equipment.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide on-line monitoring equipment for a wire drawing die, which aims to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a wire drawing mould on-line monitoring equipment, including the install bin, the last fixed surface of install bin is connected with the workstation, the upper surface of workstation is seted up flutedly, the inner wall overlap joint of recess has the restriction piece, the inner wall fixedly connected with pressure sensor of restriction piece, pressure sensor's upper surface overlap joint has the mould body, the inner wall sliding connection of mould body has the wire, the upper surface difference fixedly connected with electric telescopic handle and the display of workstation, electric telescopic handle's flexible end fixedly connected with baffle, electric telescopic handle's fixed surface is connected with infrared sensor, the lower fixed surface of workstation is connected with the switch board, the lower surface difference fixedly connected with servo motor and the discharging pipe of install bin, servo motor's output shaft fixedly connected with belt pulley, the surface of belt pulley is passed through the belt and is connected with the transmission of restriction piece, the inner wall difference fixedly connected with light and miniature camera of discharging pipe.
Preferably, the surface of the workbench is fixedly connected with an alarm, a control panel and an emergency stop button respectively.
Preferably, the inner wall of the control cabinet is fixedly connected with a signal adapter and a central processing unit respectively.
Preferably, the surface of the control cabinet is rotatably connected with a sealing door, and the surface of the sealing door is provided with a lock hole.
Preferably, the material of the baffle is cemented carbide.
Preferably, the lower surface of the installation box is fixedly connected with four supporting columns, and the four supporting columns are arranged on the lower surface of the installation box in a rectangular array mode.
Advantageous effects
The utility model provides on-line monitoring equipment for a wire drawing die, which has the following beneficial effects:
1. this wire drawing mould on-line monitoring equipment, through setting up the discharging pipe, the light, miniature camera, infrared sensor, the siren, signal adapter and central processing unit, the miniature camera in the discharging pipe can shoot the process of wire production and send the image to the display on, thereby let the condition of staff's more audio-visual observation wire production, when the cracked condition appears in the wire, the staff can in time handle it, and infrared sensor can measure the aperture on the mould body, when the aperture is too big, the siren sends out the police dispatch newspaper and reminds the staff in time to change the mould body with this.
2. This wire drawing mould on-line monitoring equipment through setting up servo motor, belt pulley, restriction piece, electric telescopic handle and baffle, puts the mould body in the restriction piece during use, and servo motor makes the restriction piece rotate through driving the belt pulley, can rotate the mould body, and electric telescopic handle drives the baffle and removes to the mould body, makes the baffle support the mould body to the completion is tight to the clamp of mould body.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic perspective view of the electric telescopic rod;
fig. 4 is an enlarged schematic view of a portion a in fig. 1.
In the figure: the device comprises an installation box 1, a workbench 2, a limiting block 3, a pressure sensor 4, a die body 5, an electric telescopic rod 6, a display 7, a control cabinet 8, a servo motor 9, a discharge pipe 10, a belt pulley 11, a lighting lamp 12, a miniature camera 13, an alarm 14, a control panel 15, a signal adapter 16, a central processing unit 17 and an infrared sensor 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a wire drawing mould on-line monitoring equipment, including install bin 1, four support columns of fixed surface of install bin 1 are connected with, four support columns are the lower surface that the rectangle array set up at install bin 1, the last fixed surface of install bin 1 is connected with workstation 2, workstation 2's surface difference fixedly connected with siren 14, control panel 15 and emergency stop button, workstation 2's upper surface is seted up flutedly, the inner wall overlap joint of recess has restriction piece 3, the inner wall fixedly connected with pressure sensor 4 of restriction piece 3, pressure sensor 4's upper surface overlap joint has mould body 5.
Inner wall sliding connection of mould body 5 has the metal wire, the upper surface difference fixedly connected with electric telescopic handle 6 and display 7 of workstation 2, electric telescopic handle 6's flexible end fixedly connected with baffle, the material of baffle is carbide, electric telescopic handle 6's fixed surface is connected with infrared sensor 18, workstation 2's lower fixed surface is connected with switch board 8, switch board 8's inner wall difference fixedly connected with signal adapter 16 and central processing unit 17, switch board 8's surface rotation is connected with the sealing door, the lockhole has been seted up on the surface of sealing door, the lower surface difference fixedly connected with servo motor 9 and discharging pipe 10 of install bin 1, servo motor 9's output shaft fixedly connected with belt pulley 11, belt pulley 11's surface is passed through the belt and is connected with the transmission of restriction piece 3.
Through setting up servo motor 9, belt pulley 11, restriction piece 3, electric telescopic handle 6 and baffle, put restriction piece 3 with mould body 5 during the use, servo motor 9 makes restriction piece 3 rotate through driving belt pulley 11, can rotate mould body 5, electric telescopic handle 6 drives the baffle and removes to mould body 5, make the baffle support mould body 5, thereby the clamp to mould body 5 is accomplished, the inner wall of discharging pipe 10 is fixedly connected with light 12 and miniature camera 13 respectively.
Through setting up discharging pipe 10, light 12, miniature camera 13, infrared sensor 18, siren 14, signal adapter 16 and central processing unit 17, miniature camera 13 in the discharging pipe 10 can shoot the process of wire production and send the image to display 7 on, thereby let the condition of staff's more audio-visual observation wire production, when the cracked condition appears in the wire, the staff can in time handle it, and infrared sensor 18 can measure the aperture on the mould body 5, when the aperture is too big, siren 14 sends the police dispatch newspaper and reminds the staff in time to change mould body 5 with this.
The working principle is as follows: when the wire drawing die on-line monitoring device is used, the die body 5 is placed in the limiting block 3, the electric telescopic rod 6 is opened through the control panel 15, the electric telescopic rod 6 drives the baffle to abut against the die body 5 to clamp the die body 5, in the process of metal wire production, the brightness in the discharge pipe 10 can be improved through the illuminating lamp 12, a clearer picture can be shot by the micro camera 13, then the video produced by the metal strips is transmitted to the display 7 through the micro camera 13, a worker can timely process the metal strips when the metal strips are broken by watching the video on the display 7, after the die body 5 is used for a long time, the aperture on the die body 5 can be enlarged, the infrared sensor 18 on the surface of the electric telescopic rod 6 can measure the aperture of the die body 5, and when the aperture of the die body 5 exceeds a set value, the infrared sensor 18 can transmit a signal to the central processing unit 17, and the central processing unit 17 opens the alarm 14 to remind a worker to replace the die body 5 in time, so that unqualified products are prevented from being produced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a wire drawing mould on-line monitoring equipment, includes install bin (1), its characterized in that: the upper surface of the installation box (1) is fixedly connected with a workbench (2), the upper surface of the workbench (2) is provided with a groove, the inner wall of the groove is lapped with a limiting block (3), the inner wall of the limiting block (3) is fixedly connected with a pressure sensor (4), the upper surface of the pressure sensor (4) is lapped with a mould body (5), the inner wall of the mould body (5) is connected with a metal wire in a sliding manner, the upper surface of the workbench (2) is respectively and fixedly connected with an electric telescopic rod (6) and a display (7), the telescopic end of the electric telescopic rod (6) is fixedly connected with a baffle plate, the surface of the electric telescopic rod (6) is fixedly connected with an infrared sensor (18), the lower surface of the workbench (2) is fixedly connected with a control cabinet (8), the lower surface of the installation box (1) is respectively and fixedly connected with a servo motor (9) and a discharge pipe (10), and the output shaft of the servo motor (9) is fixedly connected with a belt pulley (11), the surface of the belt pulley (11) is in transmission connection with the limiting block (3) through a belt, and the inner wall of the discharge pipe (10) is fixedly connected with an illuminating lamp (12) and a miniature camera (13) respectively.
2. The on-line monitoring equipment for the wire drawing die according to claim 1, characterized in that: the surface of the workbench (2) is fixedly connected with an alarm (14), a control panel (15) and an emergency stop button respectively.
3. The on-line monitoring equipment for the wire drawing die according to claim 1, characterized in that: the inner wall of the control cabinet (8) is fixedly connected with a signal adapter (16) and a central processor (17) respectively.
4. The on-line monitoring equipment for the wire drawing die according to claim 3, wherein: the surface of the control cabinet (8) is rotatably connected with a sealing door, and the surface of the sealing door is provided with a lock hole.
5. The on-line monitoring equipment for the wire drawing die according to claim 1, characterized in that: the baffle is made of hard alloy.
6. The on-line monitoring equipment for the wire drawing die according to claim 1, characterized in that: the lower surface of install bin (1) is fixedly connected with four support columns, and four support columns are the lower surface of rectangle array setting at install bin (1).
Priority Applications (1)
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CN202123017573.XU CN216324272U (en) | 2021-12-03 | 2021-12-03 | Online monitoring equipment for wire drawing die |
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CN202123017573.XU CN216324272U (en) | 2021-12-03 | 2021-12-03 | Online monitoring equipment for wire drawing die |
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CN216324272U true CN216324272U (en) | 2022-04-19 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116393545A (en) * | 2023-06-08 | 2023-07-07 | 常州恒丰特导股份有限公司 | Universal die seat for rapidly checking die and checking method thereof |
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2021
- 2021-12-03 CN CN202123017573.XU patent/CN216324272U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116393545A (en) * | 2023-06-08 | 2023-07-07 | 常州恒丰特导股份有限公司 | Universal die seat for rapidly checking die and checking method thereof |
CN116393545B (en) * | 2023-06-08 | 2023-08-18 | 常州恒丰特导股份有限公司 | Universal die seat for rapidly checking die and checking method thereof |
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