CN216323477U - Pulp molding post-treatment system - Google Patents
Pulp molding post-treatment system Download PDFInfo
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- CN216323477U CN216323477U CN202122874136.3U CN202122874136U CN216323477U CN 216323477 U CN216323477 U CN 216323477U CN 202122874136 U CN202122874136 U CN 202122874136U CN 216323477 U CN216323477 U CN 216323477U
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Abstract
The utility model provides a pulp molding post-treatment system which comprises a control system, a detection station, a packaging station, conveying equipment and conveying equipment, wherein the detection station is communicated with the packaging station through the conveying equipment; the detection station comprises a camera shooting induction component and a removing component; the packaging station comprises a packaging machine, a transfer assembly and a first sensing element; the conveyor apparatus includes a conveyor and a second inductive element. The utility model carries out the linkage production of detection, packaging and conveying, and solves the problems that the detection, packaging and conveying stages are independently finished, the three stages consume more manpower and the required time is longer.
Description
Technical Field
The utility model relates to the technical field of paper pulp molding, in particular to a paper pulp molding post-treatment system.
Background
The manufacturing process of the molded product comprises the following steps: the paper pulp raw material or plant fiber is firstly shaped by suction filtration in a suction filtration shaping device to prepare a wet blank of the product, the wet blank is alternately sent into hot pressing molds of a left hot pressing shaping device and a right hot pressing shaping device which are positioned at the left side and the right side of the suction filtration shaping device and heated to a certain temperature, the hot pressing molds of the left hot pressing shaping device or the right hot pressing shaping device are closed and the wet blank is hot pressed, dried and shaped to prepare paper pulp or plant fiber molded products with various shapes, which is a mode of the double hot pressing shaping device of the manufacturing method of the paper pulp or plant fiber molded products, the produced molded products, particularly the periphery of the paper pulp molded products always has certain burrs, and the molded products without the burrs are obtained after the edge cutting, the gold stamping and the paper edge polishing of the paper pulp molded products.
The molded products that produce have no deckle edge, carry to the detection zone and detect, need the manual work to reject out unqualified goods when detecting unqualified product, qualified goods after finishing detecting need accomplish the confirmed qualified goods that finishes detecting under artifical on-the-spot monitoring control equally and carry to the packing district and pack, the goods after finishing packing also need carry the goods that finishes packing to the specified region under artifical on-the-spot monitoring control, detect among the prior art at present, packing and transport stage all independently accomplish, the manpower that three stage consumed is more, required time is longer.
Therefore, there is a need to provide a pulp molding post-treatment system to solve the above-mentioned problems in the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a paper pulp molding post-treatment system, which solves the problems that detection, packaging and conveying stages are independently completed, more manpower is consumed in the three stages, and the required time is long.
In order to achieve the purpose, the pulp molding post-processing system comprises a control system, a detection station, a packaging station, a conveying device and a conveying device, wherein the detection station is communicated with the packaging station through the conveying device; the detection station comprises a camera shooting induction component and a rejection component, the camera shooting induction component and the rejection component are respectively and fixedly arranged on the transmission equipment, and the transmission equipment, the camera shooting induction component and the rejection component are respectively connected with the control system; the packaging station comprises a packaging machine, a transferring assembly and a first sensing element, the packaging machine, the transferring assembly and the first sensing element are respectively and fixedly arranged on the conveying equipment, and the transferring assembly and the first sensing element are respectively connected with the control system; the conveying equipment comprises a conveyor and a second sensing element, the second sensing element is fixedly connected with the conveyor, and the conveyor and the second sensing element are respectively connected with the control system.
The pulp molding post-treatment system has the advantages that: sensing whether the paper pulp molded product on the conveying equipment is qualified or not through the camera shooting sensing component and transmitting the paper pulp molded product to the control system, if the control system judges that the paper pulp molded product is an unqualified paper pulp molded product, the control system controls the rejecting component to reject the unqualified paper pulp molded product on the conveying equipment out of the conveying equipment, and if the paper pulp molded product is a qualified paper pulp molded product, the qualified paper pulp molded product is transmitted to the packaging station through the conveying equipment; sensing the conveying position of the qualified pulp molded product on the conveying device through the first sensing element and transmitting the conveying position to the control system, wherein the control system controls the transfer assembly to transfer the qualified pulp molded product to the packaging machine for packaging, the first sensing element senses whether the qualified pulp molded product on the packaging machine is completely packaged and transmits the qualified pulp molded product to the control system, and the transfer assembly transfers the completely packaged qualified pulp molded product to the conveying device under the control of the control system; whether the qualified pulp molded products exist on the conveyor or not is sensed by the second sensing element and transmitted to the control system, the control system controls the conveyor to convey the wholly packaged qualified pulp molded products to a specified position, meanwhile, the camera photographing sensing assembly, the first sensing element and the second sensing element are used for sensing whether the pulp molded products on the conveying equipment are unexpected or not and transmitting information to the control system, and the conveying equipment stops conveying the pulp molded products under the control of the control system. The paper pulp molding post-processing system solves the problems that the detection, packaging and conveying stages are independently completed, more manpower is consumed in the three stages, and the required time is long.
Preferably, the transfer assembly comprises a first transfer assembly and a second transfer assembly, the packaging machine is fixedly arranged on the same side of the conveying equipment, and the packaging machine is arranged between the first transfer assembly and the second transfer assembly. The beneficial effects are that: first sensing element senses on the transfer apparatus qualified pulp moulding product and transmits for control system, first transfer subassembly will under control system's control on the conveyer belt qualified pulp moulding product is transported to pack in the packagine machine, first sensing element senses in the packagine machine whole package qualified pulp moulding product and transmit for control system, the subassembly is transported to the second with whole package under control system's control qualified pulp moulding product is transported to conveying equipment, through setting up first transfer subassembly with the subassembly is transported to the second, can improve the work efficiency of packing station.
Preferably, the conveying equipment comprises a rack, a conveying belt, a first baffle and a second baffle, the rack comprises a supporting frame and a conveying table, the supporting frame is fixedly connected with the conveying table, the conveying belt is arranged on the conveying table, and the first baffle and the second baffle are arranged on the symmetrical sides of the conveying table in the conveying direction. The beneficial effects are that: through the fixed connection mode, make the transfer apparatus more firm.
Preferably, the rejecting assembly is arranged on the first baffle, the second baffle is provided with a rejecting window, and the rejecting window and the rejecting assembly are arranged oppositely. The beneficial effects are that: the rejecting window is arranged opposite to the rejecting component, and the rejecting component can accurately reject unqualified pulp molded products out of the conveyor belt from the rejecting window.
Preferably, the camera shooting sensing assembly is arranged on any one of the first baffle and the second baffle, and the distance between the camera shooting sensing assembly and the input end of the conveyor belt is smaller than the distance between the rejecting assembly and the input end of the conveyor belt. The beneficial effects are that: the control system firstly senses whether the paper pulp molding product is an unqualified paper pulp molding product through the camera shooting sensing component, and when the control system judges that the paper pulp molding product is an unqualified paper pulp molding product, the control system rejects the unqualified paper pulp molding product through controlling the rejecting component.
Preferably, the outside of the rejecting window is provided with an unqualified product containing device, the unqualified product containing device is fixedly connected with the conveying table, and the height of the inlet end of the unqualified product containing device is smaller than or equal to the height of the conveying belt. The beneficial effects are that: the height of the inlet end of the unqualified product containing device is smaller than or equal to that of the conveying belt, so that the unqualified pulp molded product can smoothly slide to the unqualified product containing device from the conveying belt, and the unqualified pulp molded product is prevented from being clamped between the conveying belt and the unqualified product containing device.
Preferably, the removing component comprises a driving workpiece and a pushing workpiece, the driving workpiece is connected with the pushing workpiece, the driving workpiece is fixedly arranged on the first baffle, the driving workpiece is connected with the control system, and the driving workpiece drives the pushing workpiece to be close to or far away from the removing window to move under the control of the control system. The beneficial effects are that: the camera shooting sensing assembly senses that the paper pulp molded products on the conveying belt are unqualified paper pulp molded products and transmits the unqualified paper pulp molded products to the control system, the driving workpiece drives the pushing workpiece to push the unqualified paper pulp molded products on the conveying belt to the unqualified product containing device through the removing window under the control of the control system, the unqualified paper pulp molded products can be removed quickly, and the working efficiency of the detection station is improved.
Further preferably, the driving workpiece is an air cylinder, the pushing workpiece is an air rod, and the length of the air rod is greater than or equal to the distance between the first baffle and the second baffle. The beneficial effects are that: the length of the air rod is larger than or equal to the distance between the first baffle and the second baffle, the unqualified pulp molded product can be completely pushed out of the conveying belt, and the unqualified pulp molded product is prevented from being retained on the conveying belt, so that the conveying belt cannot work continuously.
Preferably, the detection station is arranged close to the input end of the conveyor belt, the packaging station is arranged close to the output end of the conveyor belt, and the conveying equipment is arranged close to the packaging station. The beneficial effects are that: the efficiency of the whole production flow is improved, and the disorder of the production flow is prevented.
Preferably, the first sensing element and the second sensing element are both at least one of an infrared sensor, a photoelectric sensor and a weight sensor. The beneficial effects are that: the method can accurately detect and reduce the error of detection.
Drawings
Fig. 1 is a schematic structural view of a pulp molding post-treatment system according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. As used herein, the word "comprising" and similar words are intended to mean that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items.
In order to overcome the problems in the prior art, the utility model aims to provide a paper pulp molding post-treatment system, which solves the problems that the detection, packaging and conveying stages are independently completed, more manpower is consumed in the three stages, and the required time is longer.
In some embodiments of the utility model, the pulp molding post-processing system comprises a control system, a detection station, a packaging station, a conveying device and a conveying device, wherein the detection station and the packaging station are communicated through the conveying device; the detection station comprises a camera shooting induction component and a rejection component, the camera shooting induction component and the rejection component are respectively and fixedly arranged on the transmission equipment, and the transmission equipment, the camera shooting induction component and the rejection component are respectively connected with the control system; the packaging station comprises a packaging machine, a transferring assembly and a first sensing element, the packaging machine, the transferring assembly and the first sensing element are respectively and fixedly arranged on the conveying equipment, and the transferring assembly and the first sensing element are respectively connected with the control system; the conveying equipment comprises a conveyor and a second sensing element, the second sensing element is fixedly connected with the conveyor, and the conveyor and the second sensing element are respectively connected with the control system.
Specifically, the camera shooting sensing component senses whether the paper pulp molded product on the conveying equipment is qualified or not and transmits the paper pulp molded product to the control system, if the control system judges that the paper pulp molded product is an unqualified paper pulp molded product, the control system controls the rejecting component to reject the unqualified paper pulp molded product on the conveying equipment out of the conveying equipment, and if the paper pulp molded product is a qualified paper pulp molded product, the qualified paper pulp molded product is conveyed to the packaging station through the conveying equipment; sensing the conveying position of the qualified pulp molded product on the conveying device through the first sensing element and transmitting the conveying position to the control system, wherein the control system controls the transfer assembly to transfer the qualified pulp molded product to the packaging machine for packaging, the first sensing element senses whether the qualified pulp molded product on the packaging machine is completely packaged and transmits the qualified pulp molded product to the control system, and the transfer assembly transfers the completely packaged qualified pulp molded product to the conveying device under the control of the control system; whether the qualified pulp molded products exist on the conveyor or not is sensed by the second sensing element and transmitted to the control system, the control system controls the conveyor to convey the wholly packaged qualified pulp molded products to a specified position, meanwhile, the camera photographing sensing assembly, the first sensing element and the second sensing element are used for sensing whether the pulp molded products on the conveying equipment are unexpected or not and transmitting information to the control system, and the conveying equipment stops conveying the pulp molded products under the control of the control system. The paper pulp molding post-processing system solves the problems that the detection, packaging and conveying stages are independently completed, more manpower is consumed in the three stages, and the required time is long.
Fig. 1 is a schematic structural view of a pulp molding post-treatment system according to an embodiment of the present invention.
In some embodiments of the present invention, referring to fig. 1, the transferring assembly (not shown) includes a first transferring assembly 22 and a second transferring assembly 23, the packing machine 21, the first transferring assembly 22 and the second transferring assembly 23 are fixedly disposed on the same side of the conveying apparatus (not shown), and the packing machine 21 is disposed between the first transferring assembly 22 and the second transferring assembly 23.
Specifically, first response component senses on the transfer apparatus qualified pulp molding product and transmits for control system, first transfer subassembly will under control system's control on the conveyer belt qualified pulp molding product is transported to pack in the packagine machine, first response component senses in the packagine machine whole package qualified pulp molding product and transmit for control system, the subassembly is transported to the second transfer subassembly will whole package under control system's control qualified pulp molding product is transported to conveying equipment, through setting up first transfer subassembly with the subassembly is transported to the second, can improve the work efficiency of packing station.
In some embodiments of the present invention, referring to fig. 1, the conveying apparatus (not shown) includes a frame (not shown), a conveying belt 42, a first blocking plate 43 and a second blocking plate 44, the frame (not shown) includes a supporting frame 41 and a conveying table (not shown), the supporting frame 41 is fixedly connected to the conveying table (not shown), the conveying belt 42 is disposed on the conveying table (not shown), and the first blocking plate 43 and the second blocking plate 44 are disposed on symmetrical sides of the conveying table (not shown) along a conveying direction of the conveying table (not shown).
In the embodiment of the present invention, referring to fig. 1, the conveying direction of the conveying table (not shown) is the direction indicated by a.
In some embodiments of the present invention, referring to fig. 1, the rejecting assembly 12 is disposed on the first blocking plate 43, the second blocking plate 44 is disposed with a rejecting window 131, and the rejecting window 131 is disposed opposite to the rejecting assembly 12, and the rejecting assembly 12 can precisely reject the unqualified pulp molded product 5 from the rejecting window 131 to the conveying belt 42.
In some embodiments of the utility model, the camera photographing sensing component is arranged on any one of the first baffle and the second baffle, and the distance between the camera photographing sensing component and the input end of the conveyor belt is less than the distance between the rejecting component and the input end of the conveyor belt.
In some embodiments of the present invention, referring to fig. 1, the camera photographing sensing component 11 is disposed on the first baffle 43, and a distance between the camera photographing sensing component 11 and the input end of the conveyor belt 42 is smaller than a distance between the eliminating component 12 and the input end of the conveyor belt 42.
In some embodiments of the present invention, referring to fig. 1, a defective product containing device 132 is disposed outside the rejecting window 131, the defective product containing device 132 is fixedly connected to the conveying table (not shown), and a height of an inlet end of the defective product containing device 132 is less than or equal to a height of the conveying belt 42.
Specifically, the height of the inlet end of the unqualified product containing device is smaller than or equal to that of the conveying belt, so that the unqualified pulp molded product can smoothly slide to the unqualified product containing device from the conveying belt, and the unqualified pulp molded product is prevented from being clamped between the conveying belt and the unqualified product containing device.
In some embodiments of the present invention, the removing component includes a driving workpiece and a pushing workpiece, the driving workpiece is connected to the pushing workpiece, the driving workpiece is fixedly disposed on the first baffle, the driving workpiece is connected to the control system, and the driving workpiece drives the pushing workpiece to move close to or away from the removing window under the control of the control system.
Specifically, the camera shooting sensing component senses that the paper pulp molded products on the conveyor belt are unqualified paper pulp molded products and transmits the unqualified paper pulp molded products to the control system, the driving workpiece drives the pushing workpiece to push the unqualified paper pulp molded products on the conveyor belt to the unqualified paper pulp molded product containing device through the rejecting window under the control of the control system, the unqualified paper pulp molded products can be rapidly rejected, and the working efficiency of the detection station is improved.
In some embodiments of the utility model, the driving workpiece is an air cylinder, the pushing workpiece is an air rod, the length of the air rod is greater than or equal to the distance between the first baffle and the second baffle, and the length of the air rod is greater than or equal to the distance between the first baffle and the second baffle, so that the unqualified pulp molded product can be completely pushed out of the conveyor belt, and the unqualified pulp molded product is prevented from being retained on the conveyor belt, and the conveyor belt cannot work continuously.
In some embodiments of the present invention, referring to fig. 1, the removing assembly 12 includes the air cylinder 121 and the air rod 122, the air cylinder 121 is fixedly connected to the first baffle 43, the length of the air rod 122 is greater than or equal to the distance between the first baffle 43 and the second baffle 44, the air cylinder 121 is connected to the control system (not shown), and the air cylinder 121 drives the air rod 122 to move closer to or away from the removing window 131 under the control of the control system (not shown).
In some embodiments of the present invention, the detection station is disposed near an input end of the conveyor belt, the packaging station is disposed near an output end of the conveyor belt, and the conveying device is disposed near the packaging station.
In some embodiments of the present invention, the first sensing element and the second sensing element are both at least one of an infrared sensor, a photoelectric sensor, and a weight sensor, which can accurately detect and reduce errors in detection.
In some embodiments of the present invention, the first sensing element and the second sensing element are both infrared sensors.
In some embodiments of the present invention, the first sensing element includes a plurality of infrared sensors.
In some more specific embodiments of the present invention, referring to fig. 1, the first sensing element includes a first infrared sensor 24 and a second infrared sensor 25, the first infrared sensor 24 and the second infrared sensor 25 are both fixedly disposed on the second baffle 44, a distance between the first infrared sensor 24 and the removing window 131 along the direction a is smaller than or equal to a distance between the first transporting assembly 22 and the removing assembly 12 along the direction a, and the second infrared sensor 25 is disposed opposite to the packaging machine 21.
In some more specific embodiments of the present invention, referring to fig. 1, the second sensing element 32 is fixedly connected to the conveyor 31, and the conveyor 31 further includes a pulley 33, such that the conveyor 31 controls the pulley 33 to move toward a designated position under the control of the control system (not shown).
The working principle is as follows: the paper pulp molding product is conveyed to the camera shooting sensing component by the conveying belt, the camera shooting sensing component senses whether the paper pulp molding product is the qualified paper pulp molding product, if the paper pulp molding product is the qualified paper pulp molding product, the conveying belt continues to convey the qualified paper pulp molding product to the position corresponding to the first infrared sensor, the first infrared sensor senses the position information of the qualified paper pulp molding product and transmits the position information to the control system, the first transfer component transfers the qualified paper pulp molding product to the packaging machine under the control of the control system, the second infrared sensor senses the height information of the qualified paper pulp molding product which is packaged completely and transmits the height information to the control system, and the second transfer component transfers the qualified paper pulp molding product which is packaged completely to the conveyor under the control of the control system, the second sensing element senses the whole package of qualified pulp molded products and transmits the whole package of qualified pulp molded products to the control system, and the conveyor conveys the whole package of qualified pulp molded products to a designated position under the control of the control system.
If the paper pulp molded product is the unqualified paper pulp molded product, the camera shooting sensing component transmits the information that the paper pulp molded product is the unqualified paper pulp molded product to the control system, the driving workpiece drives the pushing workpiece under the control of the control system, and the pushing workpiece pushes the unqualified paper pulp molded product to the unqualified product containing device.
The camera shooting sensing assembly, the first sensing element and the second sensing element are used for sensing whether the pulp molded product is unexpected or not and transmitting information to the control system, and the conveying equipment stops conveying the pulp molded product under the control of the control system.
Although the embodiments of the present invention have been described in detail hereinabove, it is apparent to those skilled in the art that various modifications and variations can be made to these embodiments. However, it is to be understood that such modifications and variations are within the scope and spirit of the present invention as set forth in the following claims. Moreover, the utility model as described herein is capable of other embodiments and of being practiced or of being carried out in various ways.
Claims (10)
1. A pulp molding post-processing system is characterized by comprising a control system, a detection station, a packaging station, a conveying device and a conveying device, wherein the detection station and the packaging station are communicated through the conveying device;
the detection station comprises a camera shooting induction component and a rejection component, the camera shooting induction component and the rejection component are respectively and fixedly arranged on the transmission equipment, and the transmission equipment, the camera shooting induction component and the rejection component are respectively connected with the control system;
the packaging station comprises a packaging machine, a transferring assembly and a first sensing element, the packaging machine, the transferring assembly and the first sensing element are respectively and fixedly arranged on the conveying equipment, and the transferring assembly and the first sensing element are respectively connected with the control system;
the conveying equipment comprises a conveyor and a second sensing element, the second sensing element is fixedly connected with the conveyor, and the conveyor and the second sensing element are respectively connected with the control system.
2. The pulp molding post-processing system according to claim 1, wherein the transfer assembly includes a first transfer assembly and a second transfer assembly, the packing machine, the first transfer assembly and the second transfer assembly being fixedly disposed on the same side of the transfer apparatus, the packing machine being disposed between the first transfer assembly and the second transfer assembly.
3. The pulp molding post-processing system according to claim 1, wherein the conveying apparatus includes a frame, a conveying belt, a first baffle, and a second baffle, the frame includes a support frame and a conveying table, the support frame is fixedly connected with the conveying table, the conveying belt is disposed on the conveying table, and the first baffle and the second baffle are disposed on symmetrical sides of the conveying table in a conveying direction of the conveying table.
4. The pulp molding after-treatment system according to claim 3, wherein the rejecting assembly is disposed on the first baffle, the second baffle is opened with a rejecting window, and the rejecting window is disposed opposite to the rejecting assembly.
5. The pulp molding post-processing system according to claim 3, wherein the camera photographing sensing assembly is disposed at any one of the first baffle and the second baffle, and a distance between the camera photographing sensing assembly and the input end of the conveyor belt is smaller than a distance between the eliminating assembly and the input end of the conveyor belt.
6. The pulp molding post-processing system according to claim 4, wherein a defective product containing device is arranged outside the rejecting window, the defective product containing device is fixedly connected with the conveying table, and the height of the inlet end of the defective product containing device is smaller than or equal to the height of the conveying belt.
7. The pulp molding post-processing system according to claim 4, wherein the rejecting assembly comprises a driving workpiece and a pushing workpiece, the driving workpiece is connected with the pushing workpiece, the driving workpiece is fixedly arranged on the first baffle plate, the driving workpiece is connected with the control system, and the driving workpiece drives the pushing workpiece to move close to or away from the rejecting window under the control of the control system.
8. The pulp molding post-processing system according to claim 7, wherein the driving workpiece is a cylinder, the pushing workpiece is a gas rod, and the length of the gas rod is greater than or equal to the distance between the first baffle and the second baffle.
9. The pulp molding post-processing system of claim 3, wherein the detection station is disposed proximate an input end of the conveyor belt, the packaging station is disposed proximate an output end of the conveyor belt, and the transport apparatus is disposed proximate the packaging station.
10. The pulp molding post-processing system of claim 1, wherein the first sensing element and the second sensing element are each at least one of an infrared sensor, a photoelectric sensor, and a weight sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122874136.3U CN216323477U (en) | 2021-11-22 | 2021-11-22 | Pulp molding post-treatment system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122874136.3U CN216323477U (en) | 2021-11-22 | 2021-11-22 | Pulp molding post-treatment system |
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| CN216323477U true CN216323477U (en) | 2022-04-19 |
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| CN202122874136.3U Active CN216323477U (en) | 2021-11-22 | 2021-11-22 | Pulp molding post-treatment system |
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| CN (1) | CN216323477U (en) |
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