CN216311816U - Transparent substrate repairing device and system - Google Patents
Transparent substrate repairing device and system Download PDFInfo
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- CN216311816U CN216311816U CN202122177347.1U CN202122177347U CN216311816U CN 216311816 U CN216311816 U CN 216311816U CN 202122177347 U CN202122177347 U CN 202122177347U CN 216311816 U CN216311816 U CN 216311816U
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Abstract
The utility model discloses a transparent substrate repairing device and system, relates to the technical field of photovoltaic modules, and aims to solve the problems that the photovoltaic modules are directly scrapped and resources are wasted due to the fact that transparent substrates are damaged. The utility model provides a transparent substrate prosthetic devices, includes storage section of thick bamboo and mount, and the mount is used for placing on transparent substrate, but storage section of thick bamboo relative mount rotates, and the blanking through-hole that is used for corresponding with transparent substrate's crack is offered to the bottom of mount, and storage section of thick bamboo relative mount includes ejection of compact position and storage position at least ejection of compact position, discharge gate and blanking through-hole correspond the intercommunication, and at the storage position, discharge gate and blanking through-hole dislocation disconnection intercommunication. The utility model provides a transparent substrate repairing device and system, which are used for repairing a transparent substrate in a photovoltaic module.
Description
Technical Field
The utility model relates to the technical field of photovoltaic modules, in particular to a transparent substrate repairing device and system.
Background
The double-glass photovoltaic module is likely to have the breakage of a transparent substrate (such as semi-tempered glass) in the transportation process, the installation process of a system power station or the later use process, and mainly has the generation of long-strip-shaped cracks (the long-strip-shaped cracks are penetrated by glass caused by internal stress, and the double-glass photovoltaic module is characterized by small quantity of cracks and long length).
At present, if the situation occurs, the whole photovoltaic module is always discarded, so that not only is the resource waste caused, but also the cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a transparent substrate repairing device and a transparent substrate repairing system, which are used for prolonging the service life of a transparent substrate and reducing resource waste.
In order to achieve the above purpose, the utility model provides the following technical scheme:
in a first aspect, the present invention provides a transparent substrate repair apparatus, comprising:
the storage cylinder is a rotary cylinder, the interior of the storage cylinder is used for filling the filler for repairing the crack of the transparent substrate, and the wall of the storage cylinder is provided with a discharge hole communicated with the interior;
the storage device comprises a fixing frame, a plurality of supporting rods and a plurality of storage cylinders, wherein the fixing frame is used for being placed on a transparent substrate, a connecting hole is formed in the fixing frame, the storage cylinders are rotatably installed in the connecting hole, the inner walls of the connecting hole are attached to the outer walls of the storage cylinders, the storage cylinders can rotate relative to the fixing frame, and blanking through holes corresponding to cracks of the transparent substrate are formed in the bottom of the fixing frame; the storage barrel relative fixing frame at least comprises a discharging position and a storing position, the discharging hole is correspondingly communicated with the blanking through hole in the discharging position, and the discharging hole is communicated with the blanking through hole in a staggered mode in the storing position.
Through the technical scheme, the repairing device for the transparent substrate is reasonable in structure, simple to operate and capable of rapidly completing repairing of the transparent substrate; when the repairing device is adopted, the fixing frame is placed on the transparent substrate to be repaired, the blanking through holes of the fixing frame correspond to the cracks of the transparent substrate, the material storage cylinder is rotated to enable the discharge hole to correspond to the blanking through holes, at the moment, the filler in the material storage cylinder can fall into the cracks of the transparent substrate, the repairing work is completed after the filler is cured, the service life of the transparent substrate is prolonged, the resource waste is reduced, and the cost is saved.
Furthermore, a pressurizing air inlet is formed in one end of the material storage cylinder and connected with external pressurizing equipment through a pipeline.
Under the condition of adopting above-mentioned technical scheme, through beating gaseous inside atmospheric pressure that increases in to the storage cylinder, the filler of being convenient for flows from the discharge gate.
Furthermore, the side wall of the fixing frame is provided with a vacuumizing channel, the vacuumizing channel is provided with a vacuumizing air hole, the vacuumizing air hole is used for being connected with vacuumizing equipment, and the vacuumizing channel is communicated with the blanking through hole.
Under the condition of adopting the technical scheme, the blanking through holes correspond to the cracks of the transparent substrate in the repairing process, before the filler flows into the cracks, air at the cracks is firstly pumped out through the arrangement of the vacuumizing equipment and the vacuumizing channel, and the condition that no gas is doped in the filler to reduce the insulativity of the repaired transparent substrate is ensured.
Further, the inner wall of connecting hole is inwards recessed along circumference and is formed with the recess, and the laminating of the open end of recess and the outer wall of storage cylinder forms the evacuation passageway.
Under the condition of adopting above-mentioned technical scheme, with the evacuation passageway setting in the mount, the two formula structure as an organic whole forms the evacuation passageway to the recess shutoff through storage section of thick bamboo outer wall, has both realized the function and has retrencied the structure again, and the effect is showing.
Furthermore, a handle convenient for the storage cylinder to rotate around the axis of the storage cylinder is fixedly connected to the outer wall of one end of the storage cylinder.
Under the condition of adopting above-mentioned technical scheme, adopt manual mode to utilize the handle to make the storage section of thick bamboo rotatory, make the relative mount of storage section of thick bamboo have ejection of compact position and storage position.
In a second aspect, the present invention provides a transparent substrate repairing system, which includes a repairing device and a flattening mechanism, wherein the flattening mechanism is placed at a crack of a transparent substrate and is used for enabling the transparent substrate on both sides of the crack to be in a same plane state, and the repairing device is the repairing device described in the first aspect.
By adopting the technical scheme, when the transparent substrate is repaired, the two sides of the damaged transparent substrate are leveled through the flattening mechanism, namely the transparent substrates on the two sides of the crack are in the same plane state, the flatness of the surface of the repaired transparent substrate is ensured, and the repairing quality is improved.
Further, flattening mechanism includes:
a support;
the pressing rod is connected to the support in a lifting mode along the direction perpendicular to the transparent substrate, the end face of the bottom end of the pressing rod corresponds to the crack of the transparent substrate and the two sides of the crack of the transparent substrate, and the pressing rod is used for pressing and positioning the transparent substrate.
Further, the stent includes:
a first support;
the first support column and the second support column are respectively arranged on the transparent substrates at two sides of the crack;
the both ends of tie-beam respectively with the top fixed connection of first pillar and second pillar, the depression bar is connected on the tie-beam.
Under the condition of adopting the technical scheme, the stability of the bracket is improved through the two supporting columns.
Furthermore, a vacuum hole channel is further formed in the first support column and the second support column, an air inlet of the vacuum hole channel is formed in the end face, in contact with the transparent substrate, of the support column, and the vacuum hole channel is connected with a vacuumizing device and used for enabling the transparent substrate to be tightly connected with the end face of the support column.
Under the condition of adopting above-mentioned technical scheme, be connected with evacuation equipment through the vacuum pore that sets up respectively at two pillars, take away the air of pillar and transparent substrate junction, make the pressure of connecting face department be less than atmospheric pressure, two pillars are similar to two sucking discs and transparent substrate zonulae occludens this moment, improve the steadiness of support, are favorable to going on of repair work, have improved transparent substrate's restoration quality.
Furthermore, a threaded connection hole is formed in the support, an external thread is arranged on the outer wall of the pressing rod, and the external thread is matched with the internal thread of the threaded connection hole.
Under the condition of adopting above-mentioned technical scheme, through depression bar and support threaded connection, rotate the depression bar and realize its elevating movement, be convenient for to transparent substrate's compressing tightly.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and not to limit the utility model.
Fig. 1 is a schematic structural diagram of a fixing frame according to an embodiment of the present invention.
FIG. 2 is a schematic view of a cartridge according to an embodiment of the present invention.
Fig. 3 is a schematic combination diagram of a transparent substrate repair apparatus according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a flattening mechanism in an embodiment of the present invention.
Fig. 5 is a schematic view of a vacuum tunnel in an embodiment of the utility model.
Fig. 6 is a schematic diagram illustrating the operation of the transparent substrate repairing system according to the embodiment of the present invention.
In the figure:
1-a material storage cylinder; 11-a discharge hole; 12-a pressurized gas inlet; 13-a handle;
2-a fixing frame; 21-a connection hole; 22-a blanking through hole; 23-evacuation channels; 231-vacuumizing air holes; 24-a flexible support pad;
3-flattening mechanism; 31-a scaffold; 32-a pressure bar; 33-flattening the mat; 34-vacuum duct.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the utility model and are not to be construed as limiting the utility model.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
At present, the double-glass photovoltaic module is in transportation, installation or the damaged condition that transparent substrate (like glass) all probably takes place in the later stage use, mainly produces rectangular form crackle, if this kind of condition appears often all to scrap with photovoltaic module is whole to be handled, has wasted the resource, has increased the cost.
In order to solve the above problem, an embodiment of the present invention discloses a transparent substrate repairing apparatus, as shown in fig. 1 to 3, including: the device comprises a storage barrel 1 and a fixed frame 2, wherein the storage barrel 1 is a rotary barrel, the interior of the storage barrel 1 is used for filling filler for repairing cracks of a transparent substrate, and the wall of the storage barrel 1 is provided with a discharge hole 11 communicated with the interior;
During specific implementation, the fixing frame 2 is placed on a transparent substrate to be repaired, the blanking through hole 22 of the fixing frame 2 corresponds to the crack of the transparent substrate, in an initial state, the storage cylinder 1 is located at a storage position relative to the fixing frame 2, namely, the discharge hole 11 is staggered with the blanking through hole 22, when the discharge hole 11 of the storage cylinder 1 corresponds to the blanking through hole 22 by rotating the storage cylinder, at the moment, the storage cylinder 1 is located at the discharge position relative to the fixing frame 2, internal fillers sequentially pass through the discharge hole 11 and the blanking through hole 22 and fall into the crack of the transparent substrate, a period of time (the specific time is determined according to the curing speed of the fillers) is kept, after the fillers are cured, the repairing device is taken down, and the repairing work of the crack of the transparent substrate can be completed.
As preferred, storage section of thick bamboo 1 is the horizontality cup joints in mount 2, rotate in connecting hole 21 and connect, wherein the appearance of mount 2 can be the loop configuration, also can be triangle-shaped, quadrangle or polygon isotructure, only need ensure connecting hole 21 and storage section of thick bamboo 1 adaptation can, when mount 2 is the loop configuration, because the instability of arc structure, can set up the flexible supporting pad 24 who plays supporting role between the bottom of mount 2 and transparent substrate, it has seted up logical groove to correspond blanking through-hole 22 on the flexible supporting pad 24, be convenient for the filler to fall into the crack.
In some embodiments, the discharge port 11 also serves as a feed port, when the storage cylinder 1 needs to be replenished with filler, the material is fed by rotating the discharge port 11 upwards, or when the storage cylinder 1 is combined with the fixing frame 2, the storage cylinder 1 is rotated until the discharge port 11 upwards corresponds to the through hole by forming the through hole on the top of the fixing frame 2, and then the material is fed into the storage cylinder 1.
The discharge port 11 and the blanking through hole 22 may be in the shape of a long strip or a circle, and preferably, the discharge port 11 is in the shape of a long strip, and the blanking through hole 22 and the through groove are both in the shape of a long strip.
In order to further optimize the scheme, one end of the storage barrel 1 is provided with a pressurizing air inlet 12, and the pressurizing air inlet 12 is connected with external pressurizing equipment through a pipeline. By increasing the internal air pressure by injecting air into the storage cylinder 1, even if the filler volume is small, the filler can smoothly flow out from the discharge port 11.
As shown in fig. 2, the above-mentioned pressurized air inlet 12 can be selectively arranged at the center of the end face of the accumulator 1 or at a position other than the center, and when at the center of the end face, the filling capacity in the accumulator 1 is 1/4-1/2 of the internal volume thereof, and is preferably no more than half of the volume, and is preferably 1/3, for facilitating the pressurization of the internal air.
In order to further optimize the scheme, the side wall of the fixing frame 2 is provided with a vacuumizing channel 23, the vacuumizing channel 23 is provided with vacuumizing air holes 231, the vacuumizing air holes 231 are used for being connected with vacuumizing equipment, and the vacuumizing channel 23 is communicated with the blanking through holes 22. Before the filler flows into the crack, the air at the crack is pumped out through the arrangement of the vacuumizing equipment and the vacuumizing channel, so that the filler enters the crack, and the phenomenon that the filler is doped with gas to reduce the insulativity of the repaired transparent substrate is avoided.
For example, the vacuum channel 23 may be an integral structure with the fixing frame 2, as shown in fig. 1, a groove is formed on an inner wall of the connecting hole 21 through an inward recess, and then the groove is sealed by attaching the inner wall of the connecting hole 21 to an outer wall of the cylindrical storage cylinder 1 to form the vacuum channel 23.
The vacuum channel 23 may be a separate component disposed on the side wall of the fixing frame 2, and in this case, may be partially in contact with the outer wall of the fixing frame 2; or be integrally connected to the outer wall of the fixing frame 2 along the peripheral direction of the fixing frame, and the shape of the fixing frame can be matched with the periphery of the fixing frame 2, and the fixing frame is small in length and less in material consumption at the moment, or is wound on the outer wall in a bending way.
The outer wall of one end of the storage cylinder 1 is fixedly connected with a handle 13 which is convenient for the storage cylinder 1 to rotate around the axis, the handle 13 can be arranged at the circle center of the end part and can also be arranged at other positions of the end part except the circle center, and at the moment, the storage cylinder 1 can be conveniently and manually rotated by utilizing the lever principle.
As shown in fig. 4 to 6, an embodiment of the present invention further provides a transparent substrate repairing system, which includes a repairing device and a flattening mechanism 3, where the flattening mechanism 3 is placed at a crack of a transparent substrate, and is used for making the transparent substrates on both sides of the crack in a same plane state, and the repairing device is the repairing device described above.
When the repairing system is adopted, the flattening mechanism 3 is firstly placed at the crack of the transparent substrate and used for enabling the transparent substrates on two sides of the crack to be in the same plane state, the flatness of the surface of the repaired transparent substrate is ensured, the repairing device is reused under the condition, the repairing quality of the transparent substrate can be further improved, and the using process of the repairing device refers to the description.
Optionally, in order to further improve the repairing quality, at least two groups of flattening mechanisms 3 can be arranged at two ends of the transparent substrate, and then the repairing device is arranged in the middle of the transparent substrate with two flattened ends to perform repairing work, so that the flatness of the surface of the transparent substrate can be improved to the maximum extent.
The above-mentioned flattening mechanism 3 includes: the support 31 and the pressure lever 32, the pressure lever 32 is connected to the support 31 in a liftable manner along a direction perpendicular to the transparent substrate, and the end face of the bottom end of the pressure lever 32 corresponds to the crack of the transparent substrate and two sides of the crack and is used for compressing and positioning the transparent substrate. During the use, place support 31 on transparent substrate, support 31 plays the supporting role to depression bar 32, through the cooperation of being connected with support 31, realizes that depression bar 32 perpendicular to transparent substrate does the elevating movement, compresses tightly the location to transparent substrate.
Optionally, the bottom end of the pressing rod 32 is fixedly connected with a flattening pad 33, the area of the flattening pad 33 is larger than the area of the end face of the pressing rod 32, and the flattening pad 33 may be in a regular shape such as a circle, a triangle, a quadrangle or a polygon, or an irregular shape, and only needs to ensure that the upper and lower surfaces of the flattening pad 33 are parallel and flat, so that the transparent substrates on the two sides of the pressed crack are in the same plane state.
The above-mentioned bracket 31 may adopt a structure as shown in fig. 4, including: the first support column and the second support column are respectively placed on the transparent substrates on two sides of the crack; the both ends of tie-beam are respectively with the top fixed connection of first pillar and second pillar, and depression bar 32 connects on the tie-beam.
The connection relationship between the pressing rod 32 and the bracket 31 is that a threaded connection hole is formed in the connection beam, an external thread is arranged on the outer wall of the pressing rod 32 and matched with the internal thread of the threaded connection hole, the pressing rod 32 is in threaded connection with the bracket 31, and the pressing rod 32 is rotated to enable the pressing rod 32 to do lifting movement.
Optionally, the first support column and the second support column are parallel to each other and have the same size, and are both perpendicular to the transparent substrate, or the first support column or the second support column is perpendicular to the transparent substrate, and the other support column is obliquely arranged; or the first support column and the second support column can be obliquely arranged, and in any structure, only the pressure rod 32 on the connecting beam needs to be ensured to be vertical to the transparent substrate.
In order to further optimize the above scheme, as shown in fig. 5, a vacuum hole 34 is further formed in the first support and the second support, the vacuum hole 34 is connected with a vacuum pumping device, and an air inlet of the vacuum hole 34 is arranged on an end surface of the support, which is in contact with the transparent substrate, and is used for sucking away air on the contact surface, so that the transparent substrate is tightly connected with the end surface of the support.
Alternatively, the vacuum channels 34 may be formed through the support pillar along the length direction of the support pillar, or may be formed from the side wall of the support pillar, so that only the air inlets are disposed on the bottom end surface of the support pillar.
In some embodiments, a telescopic driving member may be further mounted on the support 31, the telescopic driving member is one of an electric screw, an air cylinder or a hydraulic cylinder, a driving rod of the telescopic driving member is fixedly connected to the pressing rod 32, and the lifting of the pressing rod 32 is realized by controlling the telescopic driving member, so that the automatic flattening treatment of the transparent substrate is realized, and manpower is saved.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (10)
1. A transparent substrate repair apparatus, comprising:
the storage drum is a rotary drum, the interior of the storage drum is used for filling the filler for repairing the cracks of the transparent substrate, and the drum wall of the storage drum is provided with a discharge port communicated with the interior;
the mount, the mount is used for placing on the transparent substrate, be provided with the connecting hole in the mount, storage cylinder rotate install in the connecting hole, the inner wall of connecting hole with the outer wall laminating of storage cylinder, storage cylinder can be relative the mount rotates, the bottom of mount seted up be used for with the blanking through-hole that transparent substrate's crack corresponds, storage cylinder is relative the mount includes ejection of compact position and storage position at least ejection of compact position, the discharge gate with the blanking through-hole corresponds the intercommunication storage position, the discharge gate with blanking through-hole dislocation disconnection intercommunication.
2. The transparent substrate repairing apparatus according to claim 1, wherein one end of the storage cylinder is opened with a pressurized gas inlet, and the pressurized gas inlet is connected to an external pressurizing device through a pipeline.
3. The transparent substrate repairing device according to claim 1, wherein a vacuum-pumping channel is disposed on a side wall of the fixing frame, the vacuum-pumping channel is provided with a vacuum-pumping air hole, the vacuum-pumping air hole is used for connecting with a vacuum-pumping device, and the vacuum-pumping channel is communicated with the blanking through hole.
4. The transparent substrate repairing device according to claim 3, wherein the inner wall of the connecting hole is recessed in the circumferential direction to form a groove, and the open end of the groove is attached to the outer wall of the storage barrel to form the vacuum pumping channel.
5. The transparent substrate repairing device according to claim 1, wherein a handle for facilitating the rotation of the storage cylinder around its axis is fixedly connected to an outer wall of one end of the storage cylinder.
6. A transparent substrate repairing system, comprising a repairing device and a flattening mechanism, wherein the flattening mechanism is used for being placed at a crack of a transparent substrate and is used for enabling the transparent substrate on two sides of the crack to be in a same plane state, and the repairing device is the repairing device according to any one of claims 1-5.
7. The transparent substrate repair system of claim 6, wherein the flattening mechanism comprises:
a support;
the pressing rod is connected to the support in a lifting mode along the direction perpendicular to the transparent substrate, the end face of the bottom end of the pressing rod corresponds to the crack of the transparent substrate and the two sides of the crack of the transparent substrate, and the pressing rod is used for pressing and positioning the transparent substrate.
8. The transparent substrate repair system of claim 7, wherein the bracket comprises:
a first support;
the first support column and the second support column are respectively used for being placed at the positions on two sides of the crack of the transparent substrate;
the two ends of the connecting beam are respectively fixedly connected with the top ends of the first supporting column and the second supporting column, and the pressing rod is connected to the connecting beam.
9. The transparent substrate repairing system according to claim 8, wherein the first support column and the second support column further have a vacuum hole, an air inlet of the vacuum hole is disposed on an end surface of the support column contacting the transparent substrate, and the vacuum hole is connected to a vacuum pumping device for closely attaching the transparent substrate to the end surface of the support column.
10. The transparent substrate repairing system according to claim 7, wherein the support is provided with a threaded connection hole, and the outer wall of the pressing rod is provided with an external thread which is matched with the internal thread of the threaded connection hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122177347.1U CN216311816U (en) | 2021-09-09 | 2021-09-09 | Transparent substrate repairing device and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122177347.1U CN216311816U (en) | 2021-09-09 | 2021-09-09 | Transparent substrate repairing device and system |
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| Publication Number | Publication Date |
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| CN216311816U true CN216311816U (en) | 2022-04-15 |
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| CN202122177347.1U Active CN216311816U (en) | 2021-09-09 | 2021-09-09 | Transparent substrate repairing device and system |
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