CN216309055U

CN216309055U - High-speed, high-precision and large-visual-field line scanning detection system device

Info

Publication number: CN216309055U
Application number: CN202122873435.5U
Authority: CN
Inventors: 吴泽平; 陈迪
Original assignee: Suzhou Yimaishi Photoelectric Technology Co ltd
Current assignee: Suzhou Yimaishi Photoelectric Technology Co ltd
Priority date: 2021-11-23
Filing date: 2021-11-23
Publication date: 2022-04-15
Anticipated expiration: 2031-11-23

Abstract

The utility model discloses a high-speed, high-precision and large-visual-field linear scanning detection system device which comprises a machine body and a linear scanning detection mechanism, wherein a control box is arranged in the middle of the right end of the machine body, a buzzing alarm device is arranged at the upper end of the control box, a conveying mechanism is arranged below the inner part of the machine body, the linear scanning detection mechanism is arranged above the inner part of the machine body, an illumination adjusting mechanism is arranged below the linear scanning detection mechanism, and the linear scanning detection mechanism comprises a fixed frame, an extension rod, a screw, a clamping frame, a threaded rod, a rubber mat and a linear scanning camera. This camera is swept to line, the user is through adjusting the effectual distance to between the card frame in the position of extension rod in the mount and adjusting, is convenient for sweep the camera to the line of different length and carries out the centre gripping fixed, and the user sweeps the camera through rotatory screw rod to the line of co-altitude not and carries out spacing pressfitting, improves the stability of placing of camera is swept to the line, sweeps the camera when the line and carries out the during operation, and lighting device keeps the open mode, and is effectual polish article, improves the collection effect of article.

Description

High-speed, high-precision and large-visual-field line scanning detection system device

Technical Field

The utility model relates to the technical field of product detection, in particular to a high-speed, high-precision and large-visual-field line scanning detection system device.

Background

Whether the process of a product which needs to monitor the product in real time in the production and manufacturing process reaches the standard or not is detected by using a face-array camera in the market at present, however, the detection of large products and roller products has defects, the speed does not reach the standard, the precision does not reach the standard, the product continuity is low, the production efficiency is low, the process control of the product is not strict, and therefore the line scanning camera is adopted for detection.

The line scan camera external mounting bracket on the market is often difficult to install the adaptation to the line scan camera of equidimension not, has reduced the practicality of outside mounting bracket, for this reason, we propose high-speed, high accuracy, big field of vision line scan detecting system device.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a high-speed, high-precision and large-visual-field line scanning detection system device, which aims to solve the problems that the external installation rack of the line scanning cameras in the market proposed in the background technology is difficult to install and adapt to the line scanning cameras with different sizes, and the practicability of the external installation rack is reduced.

In order to achieve the purpose, the utility model provides the following technical scheme: high-speed, high accuracy, large visual field line sweep detecting system device, sweep detection mechanism including organism and line, the right-hand member middle part of organism is provided with the control box, and the upper end of control box is provided with buzzing alarm device, the inside below of organism is provided with conveying mechanism, and the inside top of organism is provided with line and sweeps detection mechanism, the below that detection mechanism was swept to the line is provided with illumination adjustment mechanism, detection mechanism is swept to the line includes that mount, extension rod, screw, card frame, threaded rod, cushion and line sweep the camera, and the inside gomphosis of the lower extreme of mount has the extension rod, the left end of extension rod is fixed with the card frame, and the upper end of card frame runs through there is the threaded rod, the inner wall laminating of card frame has the cushion, and the outside laminating of cushion has the line to sweep the camera, the lower extreme surface of mount is provided with the screw.

Preferably, be fixed connection between extension rod and the card frame, and the mount passes through the screw and constitutes the helicitic texture with the extension rod.

Preferably, the clamping frame and the rubber pad are bonded, and the threaded rod is in threaded connection with the clamping frame.

Preferably, conveying mechanism includes motor, spacing pivot and conveyer belt, and the right-hand member of motor is connected with spacing pivot, the laminating of the outside of spacing pivot has the conveyer belt.

Preferably, the motor forms transmission structure with the conveyer belt through spacing pivot, and the outer wall of spacing pivot closely laminates with the inner wall of conveyer belt.

Preferably, the illumination adjustment mechanism comprises a telescopic rod, a movable plate, a slot, a bolt and an illumination device, the movable plate is arranged at the lower end of the telescopic rod, the slot is formed in the middle of the movable plate, the bolt is arranged on the upper surface of the movable plate, and the illumination device is arranged at the lower end of the movable plate.

Preferably, the lighting device is in a hollow ring shape, and the inner diameter of the lighting device is the same as that of the slotted hole.

Compared with the prior art, the utility model has the beneficial effects that: the user is through adjusting the effectual distance to between the card frame in the position of extension rod in the mount, is convenient for sweep the camera to the line of different length and carries out the centre gripping fixed, and the user sweeps the camera through rotatory screw rod to the line of co-altitude not and carries out spacing pressfitting, improves the stability of placing of camera is swept to the line, when the camera is swept to the line and carries out the during operation, lighting device keeps the open mode, effectually polishes article, improves the collection effect of article.

Through conveying mechanism's setting, the user will detect article and place in the conveyer belt surface, and the motor drives spacing pivot and rotates with the conveyer belt to effectual article are transferred to the lower extreme that detection mechanism was swept to the line, and the follow-up collection contrast of shooing of being convenient for.

Detect mechanism's setting is swept to the line, when the article are transferred to the lower extreme that detect mechanism was swept to the line, the camera is swept to the line and high-speed collection begins, the camera is swept to the line simultaneously and image data transmission is handled for the control box, the control box is with the result information of handling, pictures, the yield, the count etc. presents on the display screen of self, see the product testing result more directly perceivedly, when detecting structure and initial value are different, buzzing alarm device sends sound and reports to the police, the user is through adjusting the effectual distance to between the card frame in the position of extension rod in the mount, it is fixed to be convenient for carry out the centre gripping to the camera is swept to the line of different length, the user carries out spacing pressfitting to the camera is swept to the line of different heights through rotatory screw rod, improve the stability of placing of camera is swept to the line.

Through the setting of illumination adjustment mechanism, when the line is swept the camera and is carried out the during operation, lighting device keeps the on-state, and is effectual polished article, improves the collection effect of article, carries out lift adjustment to the fly leaf through the telescopic link to effectually adjust lighting device, the conversion lighting device's of being convenient for illumination scope, lighting device's cavity is cyclic annular and slotted hole set up to the line is swept the camera and is provided the field of vision of shooing, avoids sheltering from the line and sweeps the camera.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic front view of the present invention;

fig. 3 is a schematic perspective view of the illumination adjusting mechanism of the present invention.

In the figure: 1. a body; 2. a control box; 3. a buzzer alarm device; 4. a conveying mechanism; 401. a motor; 402. a limiting rotating shaft; 403. a conveyor belt; 5. a line scanning detection mechanism; 501. a fixed mount; 502. an extension rod; 503. a screw; 504. a clamping frame; 505. a threaded rod; 506. a rubber pad; 507. a line scan camera; 6. an illumination adjustment mechanism; 601. a telescopic rod; 602. a movable plate; 603. a slot; 604. a bolt; 605. an illumination device.

Detailed Description

As shown in fig. 1-2, a high-speed, high-precision, large-field-of-view line-scan inspection system apparatus comprises: the machine body 1, a control box 2 is arranged in the middle of the right end of the machine body 1, a buzzing alarm device 3 is arranged at the upper end of the control box 2, a conveying mechanism 4 is arranged below the inner part of the machine body 1, a linear scanning detection mechanism 5 is arranged above the inner part of the machine body 1, an illumination adjusting mechanism 6 is arranged below the linear scanning detection mechanism 5, the conveying mechanism 4 comprises a motor 401, a limiting rotating shaft 402 and a conveying belt 403, the right end of the motor 401 is connected with the limiting rotating shaft 402, the conveying belt 403 is attached to the outer side of the limiting rotating shaft 402, the motor 401 and the conveying belt 403 form a transmission structure through the limiting rotating shaft 402, the outer wall of the limiting rotating shaft 402 is closely attached to the inner wall of the conveying belt 403, a user places a detected object on the surface of the conveying belt 403, the motor 401 drives the limiting rotating shaft 402 and the conveying belt 403 to rotate, so that the object is effectively transferred to the lower end of the linear scanning detection mechanism 5, and is convenient for subsequent collection and comparison, the linear scanning detection mechanism 5 comprises a fixed frame 501, an extension rod 502, a screw 503, a clamping frame 504, a threaded rod 505, a rubber pad 506 and a linear scanning camera 507, the extension rod 502 is embedded in the lower end of the fixed frame 501, the clamping frame 504 is fixed at the left end of the extension rod 502, the threaded rod 505 penetrates through the upper end of the clamping frame 504, the rubber pad 506 is attached to the inner wall of the clamping frame 504, the wire scanning camera 507 is attached to the outer side of the rubber pad 506, the screw 503 is arranged on the surface of the lower end of the fixed frame 501, the extension rod 502 is fixedly connected with the clamping frame 504, the fixed frame 501 and the extension rod 502 form a threaded structure through the screw 503, the clamping frame 504 and the rubber pad 506 are bonded, the threaded rod 505 is in threaded connection with the clamping frame 504, when an object is transferred to the lower end of the linear scanning detection mechanism 5, the linear scanning camera 507 starts to collect image data at high speed, and the linear scanning camera 507 transmits the image data to the control box 2 for processing, control box 2 is with the result information of handling, the picture, the yield, the count etc. presents on the display screen of self, see product testing result more directly perceivedly, when detection structure is different with the initial value, buzzing alarm device 3 sounds and reports to the police, the user is through adjusting the effectual distance to between card frame 504 in the position of extension rod 502 in mount 501, it carries out the centre gripping fixedly to be convenient for sweep the camera 507 to the line of different length, the user sweeps camera 507 to the line of co-altitude through rotatory threaded rod 505 and carries out spacing pressfitting, improve the stability of placing of camera 507 is swept to the line.

As shown in FIG. 3, the high-speed, high-precision, large-view line scan detection system device, the illumination adjustment mechanism 6 includes an extension rod 601, a movable plate 602, a slot 603, a bolt 604 and an illumination device 605, the lower end of the extension rod 601 is provided with the movable plate 602, the middle of the movable plate 602 is provided with the slot 603, the upper surface of the movable plate 602 is provided with the bolt 604, the lower end of the movable plate 602 is provided with the illumination device 605, the illumination device 605 is in a hollow ring shape, and the inner diameter of the illumination device 605 is the same as the inner diameter of the slot 603, when the line scan camera 507 works, the illumination device 605 keeps an on state, effectively lights the object, improves the collection effect of the object, the movable plate 602 is adjusted by the extension rod 601 to go up and down, thereby effectively adjusting the illumination device 605, facilitating the conversion of the illumination range of the illumination device 605, the hollow ring shape of the illumination device 605 and the slot 603 are set to provide the shooting view for the line scan camera 507, avoiding the line scan camera 507.

In summary, in the line scan camera, firstly, a user places a detected article on the surface of the conveyor belt 403, the model of the motor 401 is YE2-132S-4, the motor 401 drives the limit rotating shaft 402 and the conveyor belt 403 to rotate, so as to transfer the article to the lower end of the line scan detection mechanism 5, when the article is transferred to the lower end of the line scan detection mechanism 5, the line scan camera 507 starts to collect images at high speed, and simultaneously the line scan camera 507 transmits the image data to the control box 2 for processing, the control box 2 displays the processed result information, pictures, yield, counts and the like on its own display screen, so as to more intuitively see the product detection result, when the detection structure is different from the initial value, the buzzer alarm device 3 gives an alarm, the user adjusts the distance between the card holders 504 by adjusting the position of the extension rod 502 in the fixing holder 501, so as to clamp and fix the line scan cameras 507 with different lengths, the user sweeps camera 507 to the line of co-altitude not through rotatory threaded rod 505 and carries out spacing pressfitting, sweep camera 507 when the line and carry out the during operation, lighting device 605 keeps the open mode, polish article, improve the collection effect of article, carry out lift adjustment to fly leaf 602 through telescopic link 601, thereby adjust lighting device 605, be convenient for convert lighting device 605's illumination scope, lighting device 605's the cyclic annular and slotted hole 603 set up to sweep camera 507 for the line and provide the field of vision of shooing.

Claims

1. High-speed, high accuracy, large visual field line scanning detection system device, including organism (1) and line scanning detection mechanism (5), its characterized in that: the line scanning machine is characterized in that a control box (2) is arranged in the middle of the right end of the machine body (1), a buzzing alarm device (3) is arranged at the upper end of the control box (2), a conveying mechanism (4) is arranged below the interior of the machine body (1), a line scanning detection mechanism (5) is arranged above the interior of the machine body (1), an illumination adjusting mechanism (6) is arranged below the line scanning detection mechanism (5), the line scanning detection mechanism (5) comprises a fixing frame (501), an extension rod (502), a screw (503), a clamping frame (504), a threaded rod (505), a rubber pad (506) and a line scanning camera (507), the extension rod (502) is embedded in the lower end of the fixing frame (501), the clamping frame (504) is fixed at the left end of the extension rod (502), the threaded rod (505) penetrates through the upper end of the clamping frame (504), and the rubber pad (506) is attached to the inner wall of the clamping frame (504), and the outer side of the rubber cushion (506) is attached with a wired camera (507), and the lower end surface of the fixed frame (501) is provided with a screw (503).

2. The high speed, high accuracy, large field of view line scan inspection system apparatus of claim 1, wherein: the extension rod (502) is fixedly connected with the clamping frame (504), and the fixing frame (501) and the extension rod (502) form a thread structure through a screw (503).

3. The high speed, high accuracy, large field of view line scan inspection system apparatus of claim 1, wherein: the clamp frame (504) is bonded with the rubber pad (506), and the threaded rod (505) is in threaded connection with the clamp frame (504).

4. The high speed, high accuracy, large field of view line scan inspection system apparatus of claim 1, wherein: conveying mechanism (4) include motor (401), spacing pivot (402) and conveyer belt (403), and the right-hand member of motor (401) is connected with spacing pivot (402), conveyer belt (403) have been laminated in the outside of spacing pivot (402).

5. The high speed, high accuracy, large field of view line scan inspection system apparatus of claim 4, wherein: the motor (401) and the conveyor belt (403) form a transmission structure through the limiting rotating shaft (402), and the outer wall of the limiting rotating shaft (402) is tightly attached to the inner wall of the conveyor belt (403).

6. The high speed, high accuracy, large field of view line scan inspection system apparatus of claim 1, wherein: the illumination adjusting mechanism (6) comprises an expansion link (601), a movable plate (602), a slotted hole (603), a bolt (604) and an illumination device (605), the movable plate (602) is arranged at the lower end of the expansion link (601), the slotted hole (603) is formed in the middle of the movable plate (602), the bolt (604) is arranged on the upper surface of the movable plate (602), and the illumination device (605) is arranged at the lower end of the movable plate (602).

7. The high speed, high accuracy, large field of view line scan inspection system apparatus of claim 6, wherein: the lighting device (605) is in a hollow ring shape, and the inner diameter of the lighting device (605) is the same as that of the slotted hole (603).