CN216290613U

CN216290613U - Vertical winding machine

Info

Publication number: CN216290613U
Application number: CN202122776977.0U
Authority: CN
Inventors: 汪学智
Original assignee: Jiangsu Gaoke Motor Co ltd
Current assignee: Jiangsu Gaoke Motor Co ltd
Priority date: 2021-11-12
Filing date: 2021-11-12
Publication date: 2022-04-12
Anticipated expiration: 2031-11-12

Abstract

The application discloses found machine of winding relates to stator wire winding technical field, improves current stator coiling machine and needs staff's auxiliary operation, the problem that degree of automation is low, including base, workstation, first supporting seat, first connecting axle, a drive mechanism, first splint, second supporting seat, cylinder and second splint, the lower surface of roof rotates installs the screw rod, the surperficial threaded connection of screw rod has the removal seat, the bottom of removing the seat rotates installs the guide pulley. This application is through the setting of first actuating mechanism, first connecting axle, first splint, cylinder and second splint, and it is fixed that the cylinder can be started to drive the second splint and carry out the centre gripping to the stator, then can use first actuating mechanism to drive first splint and rotate, makes the stator rotate, simultaneously, can start second motor control screw and rotate, makes the spiral shell guide pulley drive copper line horizontal migration, can evenly wind the copper line on the stator, realizes automatic quick wire winding, improves work efficiency.

Description

Vertical winding machine

Technical Field

The application relates to the technical field of stator winding, in particular to a vertical winding machine.

Background

The stator is a stationary part in the motor and consists of a stator core, a stator winding and a base, wherein the stator winding is a winding arranged on the stator, namely a copper wire wound on the stator.

At the realization this application in-process, the inventor finds that there is following problem at least in this technique, and current stator coiling machine wire winding process is comparatively complicated, when the wire winding, needs staff's auxiliary operation, and degree of automation is low, and work efficiency is not high.

SUMMERY OF THE UTILITY MODEL

Need staff's auxiliary operation in order to improve current stator coiling machine, problem that degree of automation is low, this application provides immediately around machine.

The application provides found around machine adopts following technical scheme:

the vertical winding machine comprises a base and a workbench rotatably installed on the base, wherein a first supporting seat is fixedly installed on one side of the upper surface of the workbench, a first connecting shaft is rotatably installed at the top of the first supporting seat, one end of the first connecting shaft is connected with a first driving mechanism, a first clamping plate is fixedly installed at one end, away from the first driving mechanism, of the first connecting shaft, a second supporting seat is fixedly installed on the other side of the upper surface of the workbench, an air cylinder is fixedly installed at the top of the second supporting seat, and a second clamping plate is rotatably installed on a piston rod of the air cylinder;

the winding machine comprises a base, a guide wheel, side plates, a top plate, a screw rod, a movable seat, a support and a winding drum, wherein the side plates are fixedly arranged on two sides of the upper surface of the base;

the middle part of the base is rotatably provided with a second connecting shaft, the lower end of the second connecting shaft is connected with a second driving mechanism, and the upper end of the second connecting shaft is fixedly arranged with the workbench.

Through adopting the above-mentioned technical scheme, when using, walk around the guide pulley with the copper line on the bobbin, put the stator between first splint and second splint, it is fixed to start cylinder drive second splint and carry out the centre gripping to the stator, then wind the one end of copper line on the stator, use first actuating mechanism to drive first splint and rotate, make the stator rotate, and simultaneously, control screw rod rotates, make the screw rod drive guide pulley horizontal migration, can evenly wind the copper line on the stator, realize automatic quick wire winding, when the wire winding angle of stator needs to be adjusted, can use second actuating mechanism to drive the horizontal rotation of workstation, stator to the workstation carries out horizontal angle's regulation.

Optionally, the first driving mechanism includes a first motor installed on the workbench, a driving wheel installed at an output end of the first motor, and a driven wheel installed at one end of the first connecting shaft, and the driving wheel is connected with the driven wheel through a belt in a transmission manner.

Through adopting above-mentioned technical scheme, can start first motor and drive the action wheel and rotate, make the action wheel drive from the driving wheel rotation, make from the driving wheel drive first splint rotation through first connecting axle.

Optionally, the first clamping plate and the second clamping plate are fixedly connected with rubber pads on the sides close to each other.

Through adopting above-mentioned technical scheme, the rubber pad can reduce the wearing and tearing between first splint and the stator with the second splint.

Optionally, a second motor is fixedly mounted on the lower surface of the top plate, and an output end of the second motor is fixedly connected with the screw rod.

Through adopting above-mentioned technical scheme, start the second motor and drive the screw rod and rotate, make the screw rod drive guide pulley horizontal migration, can evenly wind the copper line on the stator, realize automatic quick wire winding.

Optionally, a guide rod is fixedly mounted on the lower surface of the top plate above the screw rod, and the movable seat is sleeved on the guide rod and is in sliding connection with the guide rod.

Through adopting above-mentioned technical scheme, the guide arm can play the spacing effect of direction to removing the seat, improves the stability when removing the seat and remove.

Optionally, the second driving mechanism includes a third motor installed at the bottom of the base, a master gear installed at an output end of the third motor, and a slave gear installed at a lower end of the second connecting shaft, and the master gear is engaged with the slave gear.

By adopting the technical scheme, when the rotary table is used, the third motor is started to drive the main gear to rotate, so that the main gear drives the driven gear to rotate, the driven gear drives the working table to rotate through the second connecting shaft, and the stator on the working table can be adjusted in horizontal angle.

Optionally, an annular chute is formed in the upper surface of the base, rollers are mounted on the periphery of the lower surface of the workbench, and the rollers are arranged in the annular chute.

Through adopting above-mentioned technical scheme, through the cooperation of annular spout and gyro wheel, stability when can improve the workstation and rotate.

Optionally, the lower surface fixed mounting of base has four supporting legs, four the supporting leg is established respectively in the four corners department of base lower surface.

Through adopting above-mentioned technical scheme, the supporting leg is used for playing the supporting role to the base.

Optionally, the end of the cylinder is fixedly provided with a connecting plate, the axle center of the second clamping plate is fixedly provided with a connecting rod, and the connecting rod is rotatably connected with the connecting plate.

Through adopting above-mentioned technical scheme, realized being connected between second splint and the cylinder.

In summary, the present application includes at least one of the following benefits:

1. according to the motor stator winding device, through the arrangement of the first driving mechanism, the first connecting shaft, the first clamping plate, the air cylinder and the second clamping plate, when the motor stator winding device is used, a stator is placed between the first clamping plate and the second clamping plate, the air cylinder is started to drive the second clamping plate to clamp and fix the stator, then the first driving mechanism can be used for driving the first clamping plate to rotate, the stator is made to rotate, meanwhile, the second motor can be started to control the screw to rotate, the screw guide wheel drives the copper wire to move horizontally, the copper wire can be uniformly wound on the stator, automatic and rapid winding is achieved, and working efficiency is improved;

2. this application is through the setting of second actuating mechanism and second connecting axle, when the wire winding angle of stator is adjusted to needs, can use second actuating mechanism to drive the horizontal rotation of workstation, carries out horizontal angle's regulation to the stator on the workstation, need not manual operation, further lifting means's degree of automation.

Drawings

FIG. 1 is a schematic front view of the present application;

fig. 2 is a schematic front sectional structure of the present application.

Description of reference numerals: 1. a base; 2. a work table; 3. a first support base; 4. a first connecting shaft; 5. a first drive mechanism; 501. a first motor; 502. a driving wheel; 503. a driven wheel; 6. a first splint; 7. a second support seat; 8. a cylinder; 9. a second splint; 10. a side plate; 11. a top plate; 12. a screw; 13. a movable seat; 14. a guide wheel; 15. a support; 16. a bobbin; 17. a second connecting shaft; 18. a second drive mechanism; 1801. a third motor; 1802. a main gear; 1803. a slave gear; 19. a rubber pad; 20. a second motor; 21. a guide bar; 22. an annular chute; 23. a roller; 24. and (5) supporting legs.

Detailed Description

The present application is described in further detail below with reference to figures 1-2.

Referring to fig. 1-2, the winding machine comprises a base 1 and a workbench 2 rotatably mounted on the base 1, wherein four support legs 24 are fixedly mounted on the lower surface of the base 1, the four support legs 24 are respectively arranged at four corners of the lower surface of the base 1, and the support legs 24 are used for supporting the base 1.

Referring to fig. 1 and 2, a first supporting seat 3 is fixedly mounted on one side of the upper surface of the workbench 2, a first connecting shaft 4 is rotatably mounted at the top of the first supporting seat 3, and the first connecting shaft 4 is vertically arranged. One end of the first connecting shaft 4 is connected with a first driving mechanism 5, and the first driving mechanism 5 is used for driving the first connecting shaft 4 to rotate. First actuating mechanism 5 is including installing first motor 501 on workstation 2, installing at the action wheel 502 of first motor 501 output and installing at the follow driving wheel 503 of first connecting axle 4 one end, action wheel 502 with follow driving wheel 503 and be connected through belt transmission, the one end fixed mounting that first actuating mechanism 5 was kept away from to first connecting axle 4 has first splint 6, first connecting axle 4 can drive first splint 6 and rotate.

Referring to fig. 1 and 2, a second supporting seat 7 is fixedly mounted on the other side of the upper surface of the workbench 2, a cylinder 8 is fixedly mounted at the top of the second supporting seat 7, the cylinder 8 is horizontally arranged, a piston rod of the cylinder 8 is rotatably mounted with a second clamping plate 9, a connecting plate is fixedly mounted at the end of the cylinder 8, a connecting rod is fixedly mounted at the axle center of the second clamping plate 9, and the connecting rod is rotatably connected with the connecting plate. When using, put the stator between first splint 6 and second splint 9, it is fixed to start cylinder 8 and drive second splint 9 and carry out the centre gripping to the stator, then can start first motor 501 and drive action wheel 502 and rotate, make action wheel 502 drive from the rotation of driving wheel 503, make from driving wheel 503 drive first splint 6 rotation through first connecting axle 4, thereby can drive the stator and rotate, the equal fixedly connected with rubber pad 19 in one side that first splint 6 and second splint 9 are close to each other, rubber pad 19 can reduce the wearing and tearing between first splint 6 and second splint 9 and the stator.

Referring to fig. 1 and 2, side plates 10 are fixedly mounted on both sides of the upper surface of the base 1, and a top plate 11 is fixedly mounted on the tops of the side plates 10. The lower surface of roof 11 rotates installs screw rod 12, and screw rod 12 arranges for the level, and the lower fixed surface of roof 11 installs second motor 20, and the output and the screw rod 12 fixed connection of second motor 20, second motor 20 are used for driving screw rod 12 and rotate. Screw rod 12's surperficial threaded connection has removal seat 13, when screw rod 12 rotates, the length direction horizontal migration that screw rod 12 can be followed to removal seat 13, the bottom of removing seat 13 is rotated and is installed guide pulley 14, the internal fixed surface of one of them curb plate 10 installs support 15, the bobbin 16 is installed in the top rotation of support 15, when using, guide pulley 14 is walked around to the copper line on the bobbin 16, when the stator rotates the wire winding, it drives screw rod 12 and rotates to start second motor 20, make screw rod 12 drive 14 horizontal migration of guide pulley, can evenly wind the copper line on the stator, realize automatic quick wire winding.

Referring to fig. 1 and 2, a guide rod 21 is fixedly installed on the lower surface of the top plate 11 above the screw 12, the guide rod 21 and the screw 12 are arranged in parallel, and the movable seat 13 is sleeved on the guide rod 21 and is connected with the guide rod 21 in a sliding manner. The guide rod 21 can play a role in guiding and limiting the moving seat 13, and stability of the moving seat 13 during moving is improved.

Referring to fig. 1 and 2, a second connecting shaft 17 is rotatably mounted in the middle of the base 1, and a second driving mechanism 18 is connected to the lower end of the second connecting shaft 17, and the second driving mechanism 18 is used for driving the second connecting shaft 17 to rotate. The second driving mechanism 18 includes a third motor 1801 mounted at the bottom of the base 1, a master gear 1802 mounted at the output end of the third motor 1801, and a slave gear 1803 mounted at the lower end of the second connecting shaft 17, wherein the master gear 1802 and the slave gear 1803 are engaged with each other, and the upper end of the second connecting shaft 17 is fixedly mounted on the workbench 2. When the device is used, the third motor 1801 is started to drive the main gear 1802 to rotate, so that the main gear 1802 drives the auxiliary gear 1803 to rotate, the auxiliary gear 1803 drives the workbench 2 to rotate through the second connecting shaft 17, and therefore horizontal angle adjustment can be conducted on the stator on the workbench 2.

Referring to fig. 1 and 2, an annular chute 22 is formed in the upper surface of the base 1, rollers 23 are mounted on the periphery of the lower surface of the workbench 2, and the rollers 23 are arranged in the annular chute 22. Through the cooperation of annular spout 22 and gyro wheel 23, stability when workstation 2 rotates can be improved.

The implementation principle of the application is as follows: when using, the guide pulley 14 is walked around to the copper line on 16 bobbins, put the stator between first splint 6 and second splint 9, it is fixed to start cylinder 8 and drive second splint 9 and carry out the centre gripping to the stator, then wind the one end of copper line on the stator, use first actuating mechanism 5 to drive first splint 6 and rotate, make the stator rotate, simultaneously, it drives screw rod 12 and rotates to start second motor 20, make screw rod 12 drive 14 horizontal migration of guide pulley, can evenly wind the copper line on the stator, realize automatic quick wire winding, when the wire winding angle of stator needs to be adjusted, can use second actuating mechanism 18 to drive 2 horizontal rotations of workstation, carry out horizontal angle's regulation to the stator on workstation 2.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. Found around machine, including base (1) and rotation install workstation (2) on base (1), its characterized in that: a first supporting seat (3) is fixedly installed on one side of the upper surface of the workbench (2), a first connecting shaft (4) is rotatably installed at the top of the first supporting seat (3), a first driving mechanism (5) is connected to one end of the first connecting shaft (4), a first clamping plate (6) is fixedly installed at one end, away from the first driving mechanism (5), of the first connecting shaft (4), a second supporting seat (7) is fixedly installed on the other side of the upper surface of the workbench (2), an air cylinder (8) is fixedly installed at the top of the second supporting seat (7), and a second clamping plate (9) is rotatably installed on a piston rod of the air cylinder (8);

both sides of the upper surface of the base (1) are fixedly provided with side plates (10), the top of each side plate (10) is fixedly provided with a top plate (11), the lower surface of each top plate (11) is rotatably provided with a screw rod (12), the surface of each screw rod (12) is in threaded connection with a movable seat (13), the bottom of each movable seat (13) is rotatably provided with a guide wheel (14), the inner surface of one side plate (10) is fixedly provided with a support (15), and the top of each support (15) is rotatably provided with a winding drum (16);

the middle part of base (1) is rotated and is installed second connecting axle (17), the lower extreme of second connecting axle (17) is connected with second actuating mechanism (18), the upper end and workstation (2) fixed mounting of second connecting axle (17).

2. An edgewise winding machine according to claim 1, characterized in that: the first driving mechanism (5) comprises a first motor (501) arranged on the workbench (2), a driving wheel (502) arranged at the output end of the first motor (501) and a driven wheel (503) arranged at one end of the first connecting shaft (4), and the driving wheel (502) is in transmission connection with the driven wheel (503) through a belt.

3. An edgewise winding machine according to claim 1, characterized in that: the first clamping plate (6) and the second clamping plate (9) are fixedly connected with rubber pads (19) on the sides close to each other.

4. An edgewise winding machine according to claim 1, characterized in that: the lower surface fixed mounting of roof (11) has second motor (20), the output and screw rod (12) fixed connection of second motor (20).

5. An edgewise winding machine according to claim 4, characterized in that: the lower surface of the top plate (11) is fixedly provided with a guide rod (21) above the screw rod (12), and the moving seat (13) is sleeved on the guide rod (21) and is in sliding connection with the guide rod (21).

6. An edgewise winding machine according to claim 1, characterized in that: the second driving mechanism (18) comprises a third motor (1801) arranged at the bottom of the base (1), a main gear (1802) arranged at the output end of the third motor (1801) and a driven gear (1803) arranged at the lower end of the second connecting shaft (17), and the main gear (1802) is meshed with the driven gear (1803).

7. An edgewise winding machine according to claim 6, characterized in that: annular spout (22) have been seted up to the upper surface of base (1), gyro wheel (23) are all installed around workstation (2) lower surface, gyro wheel (23) are established in annular spout (22).

8. An edgewise winding machine according to claim 1, characterized in that: the lower fixed surface of base (1) installs four supporting legs (24), four supporting leg (24) are established respectively in the four corners department of base (1) lower surface.

9. An edgewise winding machine according to claim 1, characterized in that: the end part of the air cylinder (8) is fixedly provided with a connecting plate, the axle center of the second clamping plate (9) is fixedly provided with a connecting rod, and the connecting rod is rotatably connected with the connecting plate.