CN216280746U - Lighting device for pipeline robot - Google Patents

Lighting device for pipeline robot Download PDF

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Publication number
CN216280746U
CN216280746U CN202122547973.5U CN202122547973U CN216280746U CN 216280746 U CN216280746 U CN 216280746U CN 202122547973 U CN202122547973 U CN 202122547973U CN 216280746 U CN216280746 U CN 216280746U
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hole
mounting hole
mounting
rod
fixed
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CN202122547973.5U
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Chinese (zh)
Inventor
李果
罗奎
刘长山
李诗武
徐浩
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Sichuan Dpri Technology Co ltd
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Sichuan Dpri Technology Co ltd
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Abstract

An illumination device for a pipeline robot, installed on the pipeline robot, comprising: a lighting part, a lifting mechanism and a connecting mechanism; the illumination part is arranged at one end of the connecting mechanism and can rotate relative to the lifting mechanism, the illumination part comprises a light source, a connecting block and a rotary table, a first connecting plate is arranged on the periphery of one end of the light source, a second connecting plate is arranged on the inner side of the rotary table along the circumferential direction, the two ends of the connecting block are respectively connected with the first connecting plate and the second connecting plate, and the lifting mechanism is fixed on the pipeline robot and used for driving the connecting mechanism to move up and down; elevating system includes the bracing piece, goes up the mount pad, supporting seat down, and the bracing piece lower extreme is fixed at pipeline robot tip, goes up the mount pad and all fixes on the bracing piece down the mount pad, and coupling mechanism installs on elevating system, including connecting portion, connecting rod, and connecting portion are equipped with hollow pole along the circumferencial direction, and hollow pole one end is fixed on the second even board, and the operation is convenient, improves work efficiency, can shine each dead angle, makes things convenient for the maintenance of equipment.

Description

Lighting device for pipeline robot
Technical Field
The utility model relates to the technical field of detection, in particular to an illuminating device for a pipeline robot.
Background
Before the pipeline robot detects the interior of a pipeline, a detector usually enters the pipeline with a light source (a flashlight and the like) to position and adjust equipment and a welding line, and the detection is carried out after the adjustment is finished; the measurement personnel is when adjusting equipment, because the light source has been taken in the hand, can lead to equipment adjustment to get up fairly inconveniently, if can fix the light source on pipeline robot to can go up and down and operation such as rotation to the light source, realize the adjustment of light source arbitrary direction, operating personnel will make things convenient for many when carrying out adjusting equipment then, has also improved work efficiency simultaneously.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned deficiencies of the related art, the present application provides an illumination device for a pipeline robot, which facilitates the operation of the inspection personnel when adjusting the equipment and improves the work efficiency; all parts of the device can be disassembled, so that the device is convenient to maintain; the lighting angle can be adjusted at will, so that dead angles are avoided from being not detected, and the practicability is high.
In order to achieve the above object, the present invention employs the following techniques:
an illumination device for a pipeline robot, installed on the pipeline robot, comprising: illumination portion, elevating system, coupling mechanism.
The lighting part is arranged at one end of the connecting mechanism and can rotate relative to the lifting mechanism; the illumination portion comprises a light source, a connecting block and a rotary table, wherein a first connecting plate is arranged on one side of one end of the light source, a first mounting hole penetrating through the first connecting plate is formed in the first connecting plate, a second connecting plate is arranged on the inner side of the rotary table in the circumferential direction, and the two ends of the connecting block are respectively connected with the first connecting plate and the second connecting plate.
Furthermore, the connecting block comprises a long part and a short part, one end of the long part is flush with one end of the short part, and the end faces of the long part and the short part are provided with penetrating second mounting holes; the end face of the second connecting plate is provided with two third mounting holes, the second mounting hole of the long part is connected with the first mounting hole, and the second mounting hole of the short part is connected with the third mounting hole through pins.
Furthermore, the lifting mechanism is fixed on the pipeline robot and used for driving the connecting mechanism to move up and down; the lifting mechanism comprises a supporting rod, an upper mounting seat, a lower mounting seat and a supporting seat, wherein the lower end of the supporting rod is fixed at the end part of the pipeline robot, the upper mounting seat and the lower mounting seat are fixed on the supporting rod, the upper mounting seat and the lower mounting seat are provided with a first through hole which penetrates through the upper mounting seat and the lower mounting seat, a bearing is arranged in the first through hole, a screw rod penetrates through the bearing, the supporting seat is sleeved on the screw rod, a penetrating groove is formed in the end surface of the upper mounting seat along the length direction of the supporting rod, and the groove penetrates through the first through hole; supporting seat terminal surface both sides are equipped with the axletree board, and the axletree board is equipped with the third through-hole, wears to be equipped with the pivot in the third through-hole, and the transmission shaft is connected to pivot one end, and the second motor is connected to transmission shaft one end, and the second motor is fixed on the supporting seat, still is equipped with the mounting panel between the axletree board, and the mounting panel passes through the pin to be fixed in the pivot.
Furthermore, two penetrating second through holes are formed in the side face of the upper end of the screw rod and are arranged in a crossed mode, a positioning pin penetrates through one second through hole, two ends of the positioning pin are placed in the groove, the lower end of the screw rod is connected with the first motor, the first motor is fixed on the lower mounting seat, and a pull ring is further arranged at one end of the positioning pin to facilitate the positioning pin to be taken out of the second through hole.
Further, coupling mechanism installs on elevating system, including connecting portion, the connecting rod, connecting portion are equipped with hollow rod along the circumferencial direction, and hollow rod one end is fixed on the second even board, and the side of hollow rod one end is equipped with the fourth mounting hole and runs through the fifth mounting hole of two faces, and the fourth mounting hole aligns with the third mounting hole respectively with the fifth mounting hole to with the second mounting hole, third mounting hole and the fifth mounting hole of pin joint long portion, and connect the round pin nail head portion of short portion and be located the fourth mounting hole.
Further, connecting portion cavity sets up, and the connecting rod wears to locate in the hollow area of connecting portion, connecting rod and connecting portion side are equipped with the sixth mounting hole that runs through, wear to be equipped with the pin in the sixth mounting hole, connecting rod one end side still is equipped with the fourth through-hole, wear to be equipped with the location axle in the fourth through-hole, mounting panel and pivot side are equipped with the seventh mounting hole that runs through, location axle lower extreme is fixed in the seventh mounting hole, location epaxial end is located outside the seventh mounting hole, and the up end is equipped with the screw hole, screw hole and thread head cooperation, the thread head external diameter is greater than location axle external diameter.
The utility model has the beneficial effects that: the detection personnel do not need to hold the lighting equipment when adjusting the equipment, the operation is convenient, and the working efficiency is improved; the light source can rotate in any direction, and can irradiate each dead angle, so that omission is avoided; all parts of the device can be detached, and the device is convenient to overhaul and maintain.
Drawings
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Fig. 1 is a perspective view of the overall structure of an embodiment of the present application.
Fig. 2 is a schematic view illustrating an installation of the illumination portion and the connection mechanism according to the embodiment of the present application.
Fig. 3 is a perspective view of an illumination portion according to an embodiment of the present application.
Fig. 4 is a perspective view of a connection mechanism according to an embodiment of the present application.
Fig. 5 is a schematic perspective view of a connection block according to an embodiment of the present application.
Fig. 6 is a perspective view of the lifting mechanism according to the embodiment of the present application.
Fig. 7 is a perspective view of a support seat according to an embodiment of the present application.
Fig. 8 is a perspective view of an upper mounting base according to an embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings, but the described embodiments of the present invention are a part of the embodiments of the present invention, not all of the embodiments of the present invention.
As shown in fig. 1 to 8, the present embodiment provides an illumination device for a pipeline robot, which is mounted on a pipeline robot 400, and includes: illumination unit 100, lifting mechanism 200, and connection mechanism 300.
Illumination portion 100 is installed in coupling mechanism 300 one end, can rotate relative elevating system 200, and illumination portion 100 includes light source 101, connecting block 104, carousel 105, and light source 101 one end week side is equipped with first link plate 102, is equipped with the first mounting hole 103 that runs through on the first link plate 102, and carousel 105 inboard is equipped with the second along the circumferencial direction and links board 106, and first link plate 102 and second link plate 106 are connected respectively to connecting block 104 both ends.
Specifically, the connecting block 104 includes a long portion 1041 and a short portion 1042, one end of the long portion 1041 is flush with one end of the short portion 1042, and the end faces of the long portion 1041 and the short portion 1042 are respectively provided with a second mounting hole 1043 penetrating therethrough; two third mounting holes 107 are formed in the end face of the second connecting plate 106, and the second mounting hole 1043 of the long portion 1041 is connected to the first mounting hole 103, and the second mounting hole 1043 of the short portion 1042 is connected to the third mounting holes 107 by pins.
Specifically, the lifting mechanism 200 is fixed on the pipeline robot 400, and is used for driving the connecting mechanism 300 to move up and down; elevating system 200 includes bracing piece 201, go up mount pad 202, mount pad 203 down, supporting seat 205, bracing piece 201 lower extreme is fixed at pipeline robot 400 tip, it all fixes on bracing piece 201 to go up mount pad 202 and mount pad 203 down, it is equipped with the first through-hole 207 that runs through to go up mount pad 202 and mount pad 203 down, the inside bearing 209 that is equipped with of first through-hole 207, wear to be equipped with screw rod 204 in the bearing 209, the supporting seat 205 cover is located on screw rod 204, it is equipped with the recess 208 that runs through along bracing piece 201 length direction to go up mount pad 202 terminal surface, and recess 208 passes first through-hole 207 and sets up. Two penetrating second through holes 211 are formed in the side face of the upper end of the screw 204, the second through holes 211 are arranged in a crossed mode, a positioning pin 212 penetrates through one second through hole 211, two ends of the positioning pin 212 are placed in the groove 208, the lower end of the screw 204 is connected with a first motor 213, and the first motor 213 is fixed on the lower mounting seat 203.
Specifically, two sides of the end surface of the supporting seat 205 are provided with shaft plates 214, the shaft plates 214 are provided with third through holes 215, rotating shafts 216 penetrate through the third through holes 215, one end of each rotating shaft 216 is connected with a transmission shaft 217, one end of each transmission shaft 217 is connected with a second motor 218, the second motors 218 are fixed on the supporting seat 205, mounting plates 210 are further arranged between the shaft plates 214, and the mounting plates 210 are fixed on the rotating shafts 216 through pins.
Specifically, one end of the positioning pin 212 is further provided with a pull ring, so that the positioning pin 212 can be conveniently taken out of the second through hole 211.
Specifically, one end of the connecting mechanism 300 is installed on the lifting mechanism 200, including the connecting portion 301, the connecting rod 306, the connecting portion 301 is provided with the hollow rod 302 along the circumferential direction, one end of the hollow rod 302 is fixed on the second connecting plate 106, the connecting portion 301 is hollow, and the connecting rod 306 is arranged in the hollow area of the connecting portion 301 in a penetrating manner, the connecting rod 306 and the side surface of the connecting portion 301 are provided with a sixth installation hole 307 through which a pin penetrates, the side surface of one end of the connecting rod 306 is further provided with a fourth installation hole 308, a positioning shaft 303 is arranged in the fourth installation hole 308 in a penetrating manner, the side surfaces of the installation plate 210 and the rotating shaft 216 are provided with a seventh installation hole 206 through which the lower end of the positioning shaft 303 is fixed in the seventh installation hole 206, the upper end surface of the positioning shaft 303 is located outside the seventh installation hole 206, the threaded hole is matched with a threaded head, and the outer diameter of the threaded head is greater than the outer diameter of the positioning shaft 303.
Specifically, the side surface of one end of the hollow rod 302 is provided with a fourth mounting hole 304 and a fifth mounting hole 305 penetrating through the two surfaces, the fourth mounting hole 304 and the fifth mounting hole 305 are respectively aligned with the third mounting hole 107, and are connected with the second mounting hole 1043, the third mounting hole 107 and the fifth mounting hole 305 of the long portion 1041 by a pin, and the pin head of the short portion 1042 is positioned in the fourth mounting hole 304.
Specific embodiments are described below:
firstly, fixing a support rod 201 at the end of the pipeline robot 400, then installing an upper mounting seat 202 and a lower mounting seat 203 on the support rod 201, placing a support seat 205 between the upper mounting seat 202 and the lower mounting seat 203, and penetrating a screw 204 into bearings of the upper mounting seat 202 and the lower mounting seat 203, wherein the support seat 205 is penetrated on the screw 204; then, a rotating shaft 216 is arranged in a third through hole 215 of the shaft plate 214 in a penetrating manner, one end of the rotating shaft 216 is connected with a transmission shaft 217, and a mounting plate 210 is arranged above the rotating shaft 216 and fixed by pins;
fixing the light source 101 on the connecting block 104, then fixing the connecting block 104 on the rotary disc 105, then connecting the rotary disc 105 with the hollow rod 302, clamping the pin head part of the connecting block 104 and the rotary disc 105 in the fourth mounting hole 304 of the hollow rod 302, penetrating the connecting rod 306 in the hollow area of the connecting part 301, and penetrating the pin in the sixth mounting hole 307 of the connecting part 301 and the connecting rod 306 to fix the pin; then, the positioning shaft 303 is inserted into the fourth through hole 308 of the connecting rod 306, the lower end of the positioning shaft 303 penetrates through the fourth through hole 308, the positioning shaft 303 penetrates through the mounting plate 210 and the seventh mounting hole 206 of the screw 204, a threaded head is connected above the positioning shaft 303, the positioning shaft 303 is stably mounted on the supporting seat 205, and the illumination part 100 is fixed on the connecting mechanism 300, and the connecting mechanism 300 is fixed on the lifting mechanism 200;
when the lighting device is used, the first motor 213 is started to drive the screw 204 to rotate, so that the supporting seat 205 can move up and down to drive the lighting part 100 to move up and down, then the second motor 218 is started to drive the transmission shaft 217 to rotate, the rotating shaft 216 rotates along with the rotation, so that the lighting part 100 can rotate along the axial direction of the rotating shaft 216, and the positioning shaft 303 can rotate, so that the lighting part 100 can rotate at any preset angle in a space range.
The embodiment can enable the light source to rotate in any direction, can irradiate each dead angle and avoid omission; all parts of the device can be disassembled, so that the equipment is convenient to overhaul and maintain; the detection personnel operate conveniently when adjusting the equipment, and simultaneously improve work efficiency.
The above is only a preferred embodiment of the present invention and is not intended to limit the present invention, and it is apparent that those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (9)

1. A lighting device for a pipeline robot, which is mounted on a pipeline robot (400), is characterized by comprising: a lighting unit (100), a lifting mechanism (200), and a connecting mechanism (300);
the lifting mechanism (200) is fixed on the pipeline robot (400) and used for driving the connecting mechanism (300) to move up and down;
the illumination part (100) is installed at one end of the connecting mechanism (300), the other end of the connecting mechanism (300) is installed on the lifting mechanism (200), and the illumination part (100) can rotate relative to the lifting mechanism (200).
2. The lighting device for the pipe robot according to claim 1, wherein the lighting portion (100) comprises a light source (101), a connecting block (104), and a rotary table (105), a first connecting plate (102) is arranged on one end of the light source (101), a first mounting hole (103) is formed in the first connecting plate (102) in a penetrating manner, a second connecting plate (106) is arranged on the inner side of the rotary table (105) along the circumferential direction, and two ends of the connecting block (104) are respectively connected with the first connecting plate (102) and the second connecting plate (106).
3. The lighting device for the pipe robot as claimed in claim 2, wherein the connecting block (104) comprises a long part (1041) and a short part (1042), one end of the long part (1041) is flush with one end of the short part (1042), and the end faces of the long part (1041) and the short part (1042) are provided with a second mounting hole (1043) penetrating through; two third mounting holes (107) are formed in the end face of the second connecting plate (106), the second mounting hole (1043) of the long portion (1041) is connected with the first mounting hole (103), and the second mounting hole (1043) of the short portion (1042) is connected with the third mounting holes (107) through pins.
4. The illumination device for the pipe robot according to claim 3, wherein the elevating mechanism (200) comprises a support rod (201), an upper mount (202), a lower mount (203), a support base (205), the lower end of the supporting rod (201) is fixed at the end part of the pipeline robot (400), the upper mounting seat (202) and the lower mounting seat (203) are both fixed on the supporting rod (201), the upper mounting seat (202) and the lower mounting seat (203) are provided with a first through hole (207) which penetrates through, a bearing (209) is arranged in the first through hole (207), a screw rod (204) penetrates through the bearing (209), the supporting seat (205) is sleeved on the screw rod (204), a through groove (208) is formed in the end face of the upper mounting seat (202) along the length direction of the supporting rod (201), and the groove (208) penetrates through the first through hole (207).
5. The lighting device for the pipe robot according to claim 4, wherein two second through holes (211) are formed in the side surface of the upper end of the screw (204), the second through holes (211) are arranged in a crossed manner, a positioning pin (212) is arranged in one of the second through holes (211) in a penetrating manner, two ends of the positioning pin (212) are placed in the groove (208), the lower end of the screw (204) is connected with a first motor (213), and the first motor (213) is fixed on the lower mounting seat (203).
6. The lighting device for the pipe robot as claimed in claim 4, wherein shaft plates (214) are disposed on two sides of an end surface of the supporting seat (205), the shaft plates (214) are provided with third through holes (215), a rotating shaft (216) penetrates through the third through holes (215), one end of the rotating shaft (216) is connected with a transmission shaft (217), one end of the transmission shaft (217) is connected with a second motor (218), the second motor (218) is fixed on the supporting seat (205), a mounting plate (210) is further disposed between the shaft plates (214), and the mounting plate (210) is fixed on the rotating shaft (216) through a pin.
7. The lighting device for the pipe robot according to claim 6, wherein the connecting mechanism (300) comprises a connecting portion (301) and a connecting rod (306), the connecting portion (301) is provided with a hollow rod (302) along a circumferential direction, one end of the hollow rod (302) is fixed on the second connecting plate (106),
the connecting part (301) is arranged in a hollow mode, the connecting rod (306) penetrates through the hollow area of the connecting part (301), a sixth through hole (307) penetrating through the connecting rod (306) and the side face of the connecting part (301) is formed in the connecting rod (306), a pin penetrates through the sixth through hole (307), a fourth through hole (308) is further formed in the side face of one end of the connecting rod (306), a positioning shaft (303) penetrates through the fourth through hole (308),
mounting panel (210) and pivot (216) side is equipped with seventh mounting hole (206) that runs through, location axle (303) lower extreme is fixed in seventh mounting hole (206), location axle (303) upper end is located outside seventh mounting hole (206), and the up end is equipped with the screw hole, screw hole and thread head cooperation, the thread head external diameter is greater than location axle (303) external diameter.
8. The illumination device for the pipe robot according to claim 5, wherein a pull ring is further provided at one end of the positioning pin (212) to facilitate the removal of the positioning pin (212) from the second through hole (211).
9. The lighting device for the pipe robot according to claim 7, wherein a side surface of one end of the hollow bar (302) is provided with a fourth mounting hole (304) and a fifth mounting hole (305) penetrating through the two surfaces, the fourth mounting hole (304) and the fifth mounting hole (305) are respectively aligned with the third mounting hole (107) and are connected with the second mounting hole (1043), the third mounting hole (107) and the fifth mounting hole (305) of the long portion (1041) by pins, and a pin head portion connected with the short portion (1042) is positioned in the fourth mounting hole (304).
CN202122547973.5U 2021-10-22 2021-10-22 Lighting device for pipeline robot Active CN216280746U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122547973.5U CN216280746U (en) 2021-10-22 2021-10-22 Lighting device for pipeline robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122547973.5U CN216280746U (en) 2021-10-22 2021-10-22 Lighting device for pipeline robot

Publications (1)

Publication Number Publication Date
CN216280746U true CN216280746U (en) 2022-04-12

Family

ID=81071195

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122547973.5U Active CN216280746U (en) 2021-10-22 2021-10-22 Lighting device for pipeline robot

Country Status (1)

Country Link
CN (1) CN216280746U (en)

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