CN216274371U

CN216274371U - Metal wear-resistant coating surfacing machine convenient to operate

Info

Publication number: CN216274371U
Application number: CN202122746647.7U
Authority: CN
Inventors: 曲作鹏
Original assignee: Individual
Current assignee: Jiangsu Kehuan Science And Technology Co ltd
Priority date: 2021-11-09
Filing date: 2021-11-09
Publication date: 2022-04-12
Anticipated expiration: 2031-11-09

Abstract

The utility model discloses a metal wear-resistant coating surfacing machine convenient to operate, which relates to the technical field of welding equipment, and specifically comprises a working box and a material preparation box which are mutually communicated, wherein a discharge hole is formed in one side of the working box, a feed hole is formed in one side of the material preparation box, a displacement track and a welding device which are sequentially connected are arranged at the top end of the inner side of the working box, a powder feeder is arranged in the material preparation box, a second camera and a first camera are respectively arranged at the top ends of the inner sides of the working box and the material preparation box, displacement mechanisms are arranged in the working box and the material preparation box, a liquid crystal screen and a controller are arranged on one side of the working box, the liquid crystal screen is electrically connected with the first camera and the second camera, the controller is electrically connected with the welding device and the displacement mechanisms, the metal wear-resistant coating surfacing machine has the advantages of accurately spraying powder for surfacing reaction in advance and accurately surfacing the part of a metal plate which needs surfacing in advance by the existing surfacing equipment, and solves the problem that the existing surfacing equipment cannot accurately spray the powder for reaction in advance And finally, accurately overlaying the steel plate.

Description

Metal wear-resistant coating surfacing machine convenient to operate

Technical Field

The utility model relates to the technical field of welding equipment, in particular to a metal wear-resistant coating surfacing machine convenient to operate.

Background

At present, wear resistance in the industry is mainly achieved in two ways, namely, two solutions of replacing traditional steel plates and steel plate surfacing wear-resistant welding materials by high-hardness plates are adopted, at present, the national wear-resistant alloy surfacing material adding method is increasingly diversified, personalized and efficient, and the used materials mainly comprise wire materials, strip materials and powder types. Arc surfacing, as an efficient and reliable additive manufacturing and surface modification technology, is mainly applied to manufacturing advanced mechanical equipment wear-resistant parts at present, such as: the bottom deck of the amphibious combat vehicle, the welding and repairing of alloy weaponry, the coal grinding roller, the concrete conveying pipe, the fan impeller of a cement plant and the like. The wear resistance of the alloy depends on factors such as the type, the size, the quantity and even the orientation of contained carbides, so the research of the surfacing alloy focuses on the analysis and the characterization of structures and properties.

At present, the part of a metal plate needing surfacing in advance needs to be accurately sprayed with powder for reaction and accurately surfaced at the part, needing surfacing, of the metal plate, so that a novel metal wear-resistant coating surfacing machine convenient to operate is urgently needed.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model provides the metal wear-resistant coating surfacing machine which is convenient to operate, has the advantages of accurately spraying powder for surfacing reaction and accurately surfacing the metal wear-resistant coating surfacing machine, and solves the problem that the existing surfacing equipment cannot accurately spray the powder for reaction on the part needing surfacing on a metal plate in advance and accurately surfacing the part needing surfacing in advance.

In order to achieve the purposes of accurately spraying powder for surfacing reaction and accurately surfacing the powder, the utility model provides the following technical scheme: the utility model provides a convenient operation's metal wear-resistant coating surfacing machine, includes work box, the stock bin that communicates each other, work box one side is equipped with the discharge gate, stock bin one side is equipped with the feed inlet, work box inboard top is equipped with displacement track, the welding set who connects gradually, be equipped with the powder feeder in the stock bin, work box, stock bin inboard top are equipped with the second camera respectively, first camera, be equipped with displacement mechanism in work box, the stock bin, work box one side is equipped with LCD screen, controller, LCD screen and first camera, second camera electric connection, controller and welding set, displacement mechanism electric connection.

Preferably, the displacement mechanism includes the frame, be equipped with a plurality of transfer rollers in the frame, be equipped with a plurality of conveyer belts parallel with the transfer roller in the frame, transfer roller, conveyer belt are the interval setting each other.

Preferably, a laser indicator lamp is vertically arranged at the discharge end of the powder feeder.

Preferably, an adhesive tape partition is arranged between the working box and the stock bin.

Preferably, an air inlet is formed in one side of the working box, and a fan is mounted on the air inlet in the working box.

Preferably, a funnel plate is arranged below the displacement mechanism in the working box, and a dust collector is arranged below the displacement mechanism in the material preparation box.

The utility model provides a metal wear-resistant coating surfacing machine convenient to operate, which has the following beneficial effects:

1. through setting up two cameras and displacement mechanism, can accurately spray the powder to sheet metal to directly remove the quick accurate completion build-up welding in welding set below with it.

2. Through setting up funnel board and dust collection device, separately collect unrestrained powder and the welding slag that the build-up welding produced, be convenient for retrieve the powder and clear up the welding slag.

The part not related in the device all is the same with prior art or can adopt prior art to realize, and the device design structure is reasonable, and convenient to use satisfies people's user demand.

Drawings

FIG. 1 is a schematic view of the internal structure of the present invention;

FIG. 2 is a schematic top view of the displacement mechanism of the present invention;

FIG. 3 is a schematic front view of the present invention.

In the figure: 1. a work box; 11. a discharge port; 12. a fan; 121. an air inlet; 13. the adhesive tape is cut off; 2. preparing a material box; 21. a feed inlet; 22. an illuminating lamp; 23. a first camera; 24. a second camera; 3. a powder feeder; 31. a laser indicator light; 4. a displacement mechanism; 41. a frame; 42. a conveying roller; 43. a conveyor belt; 5. a dust collector; 6. a funnel plate; 7. a welding device; 71. a displacement track; 8. a liquid crystal screen; 81. and a controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, 2 and 3, a metal wear-resistant coating surfacing welding machine convenient to operate comprises a work box 1 and a material preparation box 2 which are communicated with each other, wherein a discharge port 11 is arranged at one side of the work box 1, a feed port 21 is arranged at one side of the material preparation box 2, a displacement track 71 and a welding device 7 which are connected in sequence are arranged at the top end of the inner side of the work box 1, a powder feeder 3 is arranged in the material preparation box 2, a second camera 24 and a first camera 23 are respectively arranged at the top ends of the inner sides of the work box 1 and the material preparation box 2, a displacement mechanism 4 is arranged in the work box 1 and the material preparation box 2, a liquid crystal screen 8 and a controller 81 are arranged at one side of the work box 1, the liquid crystal screen 8 is electrically connected with the first camera 23 and the second camera 24, the controller 81 is electrically connected with the welding device 7 and the displacement mechanism 4, the displacement mechanism 4 comprises a frame 41, a plurality of conveying rollers 42 are arranged in the frame 41, a plurality of conveying rollers 43 parallel to the conveying rollers 42 are arranged in the frame 41, the conveying roller 42 and the conveying belt 43 are provided at a distance from each other.

During operation, sheet metal gets into displacement mechanism 4 from feed inlet 21, observe sheet metal's position through first camera 23, and control transfer roller 42 through controller 81, conveyer belt 43 opens respectively, thereby control sheet metal is horizontal, longitudinal movement, after the position that needs build-up welding on sheet metal shifts to powder feeder 3 below, send the mixture of Ti powder and C powder that can take place self-propagating reaction formation titanium carbide base metal ceramic combined material to sheet metal surface with powder feeder 3, rethread displacement device 4 control sheet metal moves to welding set 7 below, observe through second camera 24, control displacement track 71, control welding set 7 to accurate build-up welding of sheet metal, after accomplishing the build-up welding, discharge sheet metal from discharge gate 11

Referring to fig. 1, a laser indicator 31 is vertically disposed at the discharge end of the powder feeder 3, and the laser indicator 31 is turned on to be aligned with a portion of a metal plate to be subjected to surfacing welding, so that the powder feeder 3 can spray powder accurately.

Referring to fig. 1, an adhesive tape partition 13 is arranged between a work box 1 and a material preparation box 2 to prevent welding slag from splashing into the material preparation box 2 during surfacing, a funnel plate 6 is arranged below a displacement mechanism 4 in the work box 1, and a dust collector 5 is arranged below the displacement mechanism 4 in the material preparation box 2 to separately collect scattered powder and welding slag generated by surfacing, so that the powder is recovered and the welding slag is cleaned conveniently.

Referring to fig. 1, an air inlet 121 is formed in one side of a working box 1, a fan 12 is installed on the air inlet 121 on the inner side of the working box 1, the fan 12 blows air outwards for heat dissipation during working, the fan 12 blows air inwards after surfacing is finished, and welding slag on a metal plate is blown off and is convenient to clean.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "connected," "provided," and "open" are to be construed broadly and may, for example, be fixedly connected, arranged, detachably connected, arranged, or integrally connected and arranged. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.

Claims

1. A metal wear-resistant coating surfacing machine convenient to operate is characterized by comprising a working box (1) and a spare box (2) which are communicated with each other, wherein a discharge port (11) is formed in one side of the working box (1), a feed port (21) is formed in one side of the spare box (2), a displacement track (71) and a welding device (7) which are sequentially connected are arranged at the top end of the inner side of the working box (1), a powder feeder (3) is arranged in the spare box (2), second cameras (24) and first cameras (23) are respectively arranged at the top ends of the inner sides of the working box (1) and the spare box (2), a displacement mechanism (4) is arranged in the working box (1) and the spare box (2), a liquid crystal screen (8) and a controller (81) are arranged on one side of the working box (1), and the liquid crystal screen (8) is electrically connected with the first cameras (23) and the second cameras (24), the controller (81) is electrically connected with the welding device (7) and the displacement mechanism (4).

2. The metal wear-resistant coating surfacing machine convenient to operate according to claim 1, wherein the displacement mechanism (4) comprises a frame (41), a plurality of conveying rollers (42) are arranged in the frame (41), a plurality of conveying belts (43) parallel to the conveying rollers (42) are arranged in the frame (41), and the conveying rollers (42) and the conveying belts (43) are arranged at intervals.

3. The metal hardfacing machine of claim 1, wherein a laser indicator (31) is positioned vertically at the discharge end of the powder feeder (3).

4. The metal wear-resistant coating surfacing machine convenient to operate according to the claim 1 is characterized in that a rubber strip partition (13) is arranged between the work box (1) and the stock box (2).

5. The metal abrasion-resistant coating surfacing machine convenient to operate according to claim 1, wherein an air inlet (121) is formed in one side of the working box (1), and a fan (12) is installed on the air inlet (121) on the inner side of the working box (1).

6. The metal hardfacing machine of claim 1, wherein a hopper plate (6) is provided below the displacement mechanism (4) in the work box (1) and a dust collector (5) is provided below the displacement mechanism (4) in the stock bin (2).